ACCESSORIES Secure Functions www.morlock.de CONTENTS 1. Basic accessories for pad printing The basic outfitting for the pad printing workplace and useful accessories for effective printing 2. Cleaning accessories All you need for cleaning pad printing components 3. Film repro Information on the extensive film and repro service 4. Polymer clichés The accessories, the clichés and the polymer cliché service 5. Steel clichés Thin steel, thick steel and steel cliché rollers and the corresponding MORLOCK cliché service 6. Pad printing inks Original MORLOCK inks and additives 7. Printing pads Original MORLOCK printing pads 8. Machine accessories The extensive range of machine accessories/equipment from MORLOCK. Ink cups and doctor blades, cliché and pad holders, automatic pad cleaning units and workpiece holders, cross tables, machine columns etc 9. Lap and polishing kits for ink cups For care and maintenance of your ink cups 10. Pre-treatment, ionisation, drying Peripheral equipment for pre-treatment and post-treatment Take advantage of the features provided by your MORLOCK system supplier 1.BaSiCaCCESSOriESfOrpadpriNTiNg STarTuppriNTiNgkiT article-No.10597Startupprintingkitconsistsof: 1 clichecleaningunit,5l,manual,round,00mmdiameter 1 cliche cleaning unit, 5 l, manual, round, 300 mm diameter 1 safetydosingtinforthinner,4l 1 safety dosing tin for thinner, 4 l 5 lCleaningagentmr.iii 25 paper cups, paraffin-free, 0.25 l 10 brushes 5 wooden mixing spatulas 5 papercups,paraffin-free,0.5l 1 cleaning brush 5 woodenmixingspatulas 1 brush 5 sheetsproofpaperforpreprinttesting 1 box of paper tissues 1cleaningbrush sheets proof paper for preprint testing 25 1boxofpapertissues 1 pair rubber gloves, acid-proof 1 rubbergloves,acid-proof 1 dosing bottle for thinning ink, 0.5 l 1 dosingbottleforthinningink,0.5l 1 pad cleaning oil 1 padcleaningoil 5 l Cleaning agent MR.II 5 1. BASIC ACCESSORIES FOR PAD PRINTING PAPER CUPS Practical disposable cups for mixing ink. Article-No. Article-No. 103599 103600 paper cups, paraffin-free 0.25 ltr. / 100 pcs. paper cups, paraffin-free 0.5 ltr. / 100 pcs. illustration paper cups, paraffin-free, 0.25l and 0.5l / 100pcs. WOODEN MIXING SPATULAS To mix inks. Article-No. Article-No. Article-No. 103608 103609 103611 wooden mixing spatulas / 25 pcs. wooden mixing spatulas / 500 pcs wooden mixing spatulas / 1000 pcs. illustration wooden mixing spatulas BRUSH To mix inks or remove residual inks. Article-No. Article-No. 103606 103607 brush to mix inks, size no. 12 brush for cleaning, size no. 4 illustration brush PAPER FOR TESTPRINT High gloss special paper for preprint testing. The proof paper offers a reliable and low-priced possibility to test your print without using the original product. Article-No. 103603 Article-No. 103604 proof paper for preprint testing, black, 135x180 mm, 1.000 sheets proof paper for preprint testing, white, 135x180 mm, 1.000 sheets without illustration 1. BASIC ACCESSORIES FOR PAD PRINTING VISCOSITY SPATULA A special spatula to control the right consistency of your ink. Simple to use with reliable results. Article-No. 103613 viscosity spatula illustration viscosity spatula INK SPATULA Universal spatula to mix inks or remove residual inks. Article-No. Article-No. 103612 114730 ink spatula 165 mm / 27 mm wide ink spatula universal metallic illustration ink spatula 165 mm / 27 mm wide TIN CAN Spare tin can for the storage ink residue (you can only keep 1-component ink). Please take note that ink deposits from open-air printing operations in particular should not be returned to their original ink tins due to possible impurities. Article-No. 115913 tin can empty, volume approx. 0.35 l illustration tin can INK TIN SPATULA MDL Special spatula to empty ink tins properly. The particular design of this spatula allows all the ink to be removed from the tins quickly. Article-No. 114168 ink tin spatula MDL illustration ink tin spatula MDL 1. BASIC ACCESSORIES FOR PAD PRINTING DIGITAL BALANCE A high precision digital balance with intergrated tare. The ideal tool for an extremly precise and easy ink mix in accordance with given weight proportions. Article-No. Article-No. 103630 103631 digital balance (incl. battery) adapter for digital balance illustration digital balance MAGNIFYING GLASS An absolute must to check your printing images. Article-No. 103641 Magnifying glass for fast checkups of films, clichés, printing images etc. illustration magnifying glass Article-No. 115912 An extraordinary tool. High precision magnifying glass with 7 x enlargement and fitted with precision division of 0,1 mm. Maximum measuring area of 20 mm. illustration high precision magnifying glass DOSING BOTTLE For an exact dosage of the MORLOCK thinner. Furthermore it is an ideal storage possibility as it prevents evaporation and thus odour nuisance. Article-No. 103615 dosing bottle, volume approx. 500 ml illustration dosing bottle, 500 ml 1. BASIC ACCESSORIES FOR PAD PRINTING PRE-TREATMENT TESTS With test inks and pens the surface tension can be applied exactly and quickly. It is neccessary to define the pre-treatment or cleaning process. Article-No. 103652 Article-No. 114136 Test pen 38mN/m, perfect for quick spot checks Test ink set with 7 bottles in a range between 28 to 48mN/m. Quick measurement with high accuracy illustration testing pen SILICONE GLUE In case a pad should detach itself from its wooden base, this special glue will ensure a reliable repair, whatever the pad`s shore hardness or quality. Article-No. 103634 silicone glue illustration silicone glue PAD CLEANING OIL Assists the regeneration of the pads while they are not in use. Article-No. 103633 pad cleaning oil 200ml illustration pad cleaning oil 1. BASIC ACCESSORIES FOR PAD PRINTING LAPPING STONES Quality oil stones used to lap doctor blades. Doctor blades must be carefully lapped regularly in order to fit correctly onto the cliché and perfectly clean its surface. Article-No. 103636 lapping stone 150x20x10 mm illustration lapping stone 150x20x10 mm Article-No. 103637 lapping stone 300x30x30 mm illustration lapping stone 300x30x30 mm TEXTILE GLOVES Pad Printing utilises a number of highly sensitive pieces. In order to protect those from sweaty hands, cream residues, skin oils etc., it is advisable to wear these gloves whilst handling those printing accessories. Article-No. Article-No. Article-No. 103669 103670 103668 textile gloves, size 9 textile gloves, size 10 textile gloves, size 11 illustration textile gloves LATEX GLOVES Resistant gloves for all jobs in and around pad printing. Article-No. Article-No. Article-No. Article-No. 103667 103665 103666 116127 latex gloves, size S (6.5 - 7) pack of 100 pcs latex gloves, size M (7.5 - 8) pack of 100 pcs latex gloves, size L (8.5 - 9) pack of 100 pcs latex gloves, size XL (10) pack of 100 pcs illustration latex gloves 10 1. BASIC ACCESSORIES FOR PAD PRINTING ONE-WAY GLOVES An economical protection against slight contamination. Article-No. 103664 one-way gloves, pack of 100 pcs without illustration SERVICE-CART The ideal workplace for all pad printing operators. The service cart is made of stainless high grade steel. Its mobility ensures that it is always where it is needed . We would be pleased to send you our specific flyer. Article-No. 103653 service-cart MW 700 illustration service-cart MW 700 with accessories 11 2. CLEANING ACCESSORIES DOSING CONTAINER In order to measure out cleaning agents exactly, hold the container upside down over the cloth. The required amount of cleaning liquid will then be expelled by simply applying pressure onto the security valve. Article-No. 103616 dosing container illustration dosing container PLUNGER CANS A safe and practical „one hand solution“ to measure out cleaning agents. By applying pressure onto the dosage distributor a precise quantity of cleaning agent will be expelled and immediatelly absorbed by the cloth. Furthermore the plunger can prevent evaporation and thus odour nuisance in a large measure. Article-No. Article-No. 103617 103618 Plunger can 2,0 litre Plunger can 4,0 litre illustration Plunger Cans 2,0 ltr. and 4,0 ltr. CLICHÉ CLEANING UNIT The purpose of this iron plate safety rinsing pan is the cleaning of clichés, doctor blades, ink cups, etc. The safety feature closes the pan automatically in case of a fire and smoothers the flames. A safe and practical cleaning aid for newcomers to pad printing. Article-No. Article-No. 103546 103547 cliché cleaning unit, manual, round, 2 ltr. cliché cleaning unit, manual, round, 5 ltr. illustration cliché cleaning unit, manual, round, 2 ltr. and 5 ltr. 12 2. CLEANING ACCESSORIES WASTE RECEPTACLES A space saving practical solution for the disposal of waste at the workplace. Article-No. Article-No. 103678 103677 movable floor stand with disposal bag roll of 500 cleaning sheets for the stand on wheels illustration movable floor stand with disposal bag and roll of cleaning sheets illustration roll of 500 cleaning sheets for the stand on wheels TISSUES Pads and clichés must only be cleaned with lint-free cellulose tissues in order to avoid all paper or fluff residues. Article-No. 103601 two-ply tissues for sensitive applications. illustration two-ply tissues for sensitive applications. RUBBER GLOVES Pad printing often involves contact with skin irritating additives or cleaning agents. Therefore rubber gloves resistant to acids, oils, grease and other chemicals should be worn. Article-No. Article-No. Article-No. 103673 103672 103671 rubber gloves size 8 rubber gloves size 9 rubber gloves size 10 illustration rubber gloves 13 2. CLEANING ACCESSORIES Cleaning agents The modern Cleaning Agent range from MORLOCK. Always the suitable cleaning agent for your applications. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 114681 115836 115387 115838 115724 115826 115832 115729 101577 116176 116177 HM.MP/V 1 ltr. MR.II 5 ltr. MR.II 30 ltr. MR.II 200 ltr. MR.III 5 ltr. MR.III 30 ltr. MR.III 200 ltr. MR.4 5 ltr. MR.4 30 ltr. MR.UN.2 5 ltr. MR.UN.2 30 ltr. illustration cleaning agent HM.MP/V: very mild cleaner for misprintings MR.II: dangerous class AII as handcleaner MR.III: dangerous class AIII as hand cleaner and also suitable for K-cleaning units MR.UN.2: ultrasonic cleaning agent AUTOMATIC WASHING-UP UNITS These systems are the ideal solution for the cleaning of pad printing components with regard to efficiency, safety and protection of the environment. Maximum utilization of the cleaning agents ensures an economical and environmental-friendly cleaning. Furthermore an extensive range of safety accessories (some are compulsory) ensures maximum workplace safety. Article-No. Article-No. Article-No. 103554 103556 103558 automatic washing-up unit K 40 automatic washing-up unit K 60 automatic washing-up unit K 80 illustration automatic washing-up unit K 40 LIP EXHAUST WITH OR WITHOUT VENTILATOR Exhausts the solvents steam in the cleaning unit. If an in-house extraction system is available, the ventilator is not neccessary. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 14 103564 103565 103566 103567 103568 103569 lip exhaust without ventilator K40 lip exhaust without ventilator K60 lip exhaust without ventilator K80 lip exhaust with ventilator K40 lip exhaust with ventilator K60 lip exhaust with ventilator K80 without illustration 2. CLEANING ACCESSORIES PUMPING DEVICE / BOTTOM FLUSHING INCL. VALVE The pumping device is a useful and practical accessory to change the cleaning agents. It includes cleaning the machine floor. Article-No. Article-No. Article-No. 107988 109990 115429 pumping device / bottom flushing for K40 pumping device / bottom flushing for K60 pumping device / bottom flushing for K80 without illustration SLUDGE REMOVAL / MICRO FILTRATION The slugde removal / micro filtration filters fine particles from the cleaning agents, thus increasing the pot life of them and results in considerable cost savings. The settings are freely programmable. The cleaning agent will be pumped in a separate tank and runs back into the washing unit through a paper filter. The slugde removal/micro filtration includes the pumping device. Article-No. Article-No. 107991 115424 without illustration Sludge Removal/micro filtration for K60 Sludge Removal/micro filtration for K80 ULTRASONIC CLEANING UNIT Often stubborn and encrusted dirt can only be removed using aggressive mechanical cleaning methods which may greatly damage the piece to be cleaned. Some dirt cannot be removed mechanically as it is in completely inaccessible places. In these cases ultrasound cleaning devices are the only possibility to clean the piece properly and careful. MORLOCK offers two different devices. Article-No. Article-No. 103552 103553 ultrasonic cleaning unit MW 1400 ultrasonic cleaning unit MW 2800 illustration ultrasonic cleaning unit MW 1400 15 3. The film and repro service at MORLOCK We back up our cliché production with the extensive range of services offered by our film and repro department, and offer comprehensive support in transforming your templates into reproducible printing patterns. We can process both your prepared computer data and analog final drawings. We will be happy to store the films produced for you or to send them to you, on request. In order to give you the most comprehensive information possible, we have summarised below some very important aspects to be considered when supplying film files to us. Systems: Mac/Win Programs and file formats: Adobe Acrobat©, Adobe Photoshop©, Adobe InDesign©, Adobe Illustrator©, Macromedia Freehand©, Corel Draw© The latest versions of all the programs are in use at MORLOCK. PDF, TIFF, EPS, BMP, CAD as dxf files General: We need all the fonts, images and illustrations used. If necessary, fonts should be converted into curves. Images are required in printable resolutions (min. 300 dpi for the original size). Binding colour proofs are required for checking colours. Data transfer: Data media: CD-ROM, DVD, 3½“ disk If you visit our company, we can also use USB data memory sticks or external hard discs. Miscellaneous: Analog templates (final drawings, final layouts) must be reproducible. Questions about film and repro service? This list can obviously not answer all your questions – it is intended to provide de just the most important guidelines. If you have other programs or file format, just give us a call. Together with our specialists, we will be sure to find a solution. Repro department: Phone +49 7443/285-320 Fax. +49 7443/285-499 E-mail: [email protected] 16 4. Original MORLOCK polymer clichés Polymer clichés, 0.5 mm MORLOCK offers an extensive range of different materials. All materials are available in all the common dimensions, as standard in packs of 10. Available without perforations, with MORLOCK standard perforations or special perforations. We can offer you the following different versions: STM 52 - Alcohol has to be used for rinsing For meeting the highest print quality demands and for long working lives with polymer clichés. A printing plate with a broad range of applications that is naturally also suitable for printings with screen. ECO - Alcohol has to be used for rinsing The low-coat alternative to the STM 52, but without compromises in quality. This plate is frequently used in identification printing for small production runs. WSA - Water has to be used for rinsing The WSA plate distinguishes itself within the MORLOCK cliché range in that it has to be rinsed with water. It thus completes the product range of MORLOCK polymer clichés. Polymer cliché service Due to their easy handling, polymer clichés can be exposed and rinsed off by the user easily. But MORLOCK naturally offers you a complete service for all types of polymer cliché. Here again you can obtain your ready-to-print polymer clichés either without perforations, with the MORLOCK standard perforation or with special perforations. We provide ready-to-print clichés that are quick, reasonably priced and have an excellent printing quality – our employees are your guarantee! Questions about polymer clichés? Take advantage of the benefits offered by your MORLOCK system supplier. We will be happy to assist you in selecting the right clichés and the optimum parameters for your product. Your contact partner for clichés: Phone +49 7443/285-325 Phone +49 7443/285-361 17 4.pOlymErCliChéS EXpOSurEuNiTS 4.pOlymErCliChéS Solidprocessing,simplehandlingandbestintaglioqualitycombined together,resultinginthevacuumexposureunitsofthemBmseriesfrom mOrlOCk.Whenusingtheseunitstheexposureofphoto-polymer EXpOSurEuNiTS clichésandphoto-coatedthinsteelclichésbecomeeasyoperations.Our 4.kunststoffklIschees units(availableinfourdifferentsizes)possessamaintenance-freedrying Solidprocessing,simplehandlingandbestintaglioqualitycombined pistonvacuumpump,vacuumgaugeandadepressurizationvalveforfast together,resultinginthevacuumexposureunitsofthemBmseriesfrom ventilationofthevacuumframeaswellasadigitalprogramm- mOrlOCk.Whenusingtheseunitstheexposureofphoto-polymer abletimerforexposuretimingwithadditionaltimeofdayindication. BelIchtungsgeräte clichésandphoto-coatedthinsteelclichésbecomeeasyoperations.Our Thetotaladjustingrangeofthetimercoversfrom1secondto99minutes. units(availableinfourdifferentsizes)possessamaintenance-freedrying Theguaranteedregular,evenandthusshadow-freeillumination solideVerarbeitung,einfachehandhabungundimergebnishöchste pistonvacuumpump,vacuumgaugeandadepressurizationvalveforfast permanentlymeetshighestrequirements. tiefenqualitätvereinensichindenVakuumuV-Belichtungsgerätender ventilationofthevacuumframeaswellasadigitalprogramm- mBm-serievonmorlock.mitihnenwirddieBelichtungvonphotopolyabletimerforexposuretimingwithadditionaltimeofdayindication. merklischeesundphotobeschichtetendünnstahlklischeeszumproblemarticle-No. 107976 exposureunitmBm00,exposurearea Thetotaladjustingrangeofthetimercoversfrom1secondto99minutes. losenarbeitsgang.unsereinvierverschiedenengrößenlieferbaren 00x00mm Theguaranteedregular,evenandthusshadow-freeillumination geräteverfügenübereinewartungsfreie trockenkolben-Vakuumpumpe, article-No. 105 exposureunitmBm840,exposurearea permanentlymeetshighestrequirements. VakuummeterundeindekompressionsventilzurraschenBelüftungdes 80x400mm Vakuumrahmenssowieeinendigitalen,programmierbaren timerzur article-No. 108895 exposureunitmBm850,exposurearea article-No. 107976 exposureunitmBm00,exposurearea Belichtungszeitwahlmitzusätzlicher t ageszeitanzeige.dergesamtein- 80x500mm 00x00mm stellungsbereichdes article-No. 116101 timersumfasst1sekundebis99minuten. exposureunitmBm8100,exposurearea article-No. 105 exposureunitmBm840,exposurearea diegarantiertgleichmäßigeundsomitschattenfreieausleuchtung 80x1000mm 80x400mm derBelichtungsflächeerfülltdauerhafthöchsteQualitätsansprüche. article-No. 1054 sparetubeforexposureunit article-No. exposureunitmBm850,exposurearea Artikel-Nr. 103541 spare foil 400x500mm article-No. 108895 1058 sparefilmforexposureunit 80x500mm artikel-nr. 107976 Belichtungsgerät00,Belichtungsfläche for MBM 2030 + MBM 2840 article-No. 1054 adhesivetapeforsparefilm article-No. 116101 exposureunitmBm8100,exposurearea 00x00mm Artikel-Nr. 113428 spare foil 500x600mm for MBM 3850 80x1000mm artikel-nr. 105 Belichtungsgerät840,Belichtungsfläche Article-No. 103542 adhesive tape for spare film article-No. 1054 sparetubeforexposureunit aCCESSOriES-plOymErCliChé 80x400mm article-No. 1058 sparefilmforexposureunit artikel-nr. 108895 Belichtungsgerät850,Belichtungsfläche article-No. 1054 adhesivetapeforsparefilm inadditiontotheabovedescribedexposureunitsacertain 80x500mm basicequipmentisrequiredforin-housemakingofpolyartikel-nr. 116101 Belichtungsgerät8100,Belichtungsfläche merclichés.mOrlOCkoffersthenecessaryaccessoriesina 80x1000mm aCCESSOriES-plOymErCliChé setaswellassinglepartsforindividualarrangement. artikel-nr. 1054 ersatzröhrefürBelichtungsgeräte artikel-nr. 1058 ersatzfoliefürBelichtungsgeräte inadditiontotheabovedescribedexposureunitsacertain article-No. 10598 rinsingset,consistingofbrushwithcoatingof artikel-nr. 1054 klebebandfürersatzfolie basicequipmentisrequiredforin-housemakingofpolyplushmaterial,rinsingbasin,5ltr. merclichés.mOrlOCkoffersthenecessaryaccessoriesina ofmOrlOCkrinsingagent setaswellassinglepartsforindividualarrangement. article-No. 10577 manualhotairblowingdevicefordryingof kuntsstoffklIschee-zuBehör therinsedpolymerclichés article-No. 10598 rinsingset,consistingofbrushwithcoatingof article-No. 1067 rinsingbrushwithcoatingofplushmaterial zurselbstherstellungvonkunststoffklischeesistnebendenbe- plushmaterial,rinsingbasin,5ltr. forrinsingofexposedpolymercliché schriebenenBelichterneinegewissegrundausstattungerforderlich. ofmOrlOCkrinsingagent article-No. 106 plasticclichéwash-outmedium,5ltr. morlockbietetIhnenhiersowohlinset-formalsauchzuminarticle-No. manualhotairblowingdevicefordryingof article-No. 10577 1061 plasticclichéwash-outmedium5ltr. dividuellenzusammenstellendasbenötigtezubehöran. therinsedpolymerclichés article-No. 1060 plasticclichéwash-outmedium10ltr. article-No. 1067 rinsingbrushwithcoatingofplushmaterial artikel-nr. 10598 auswaschset,bestehendausBürstemit forrinsingofexposedpolymercliché plüschmaterialbezug,auswaschwanneund article-No. 106 plasticclichéwash-outmedium,5ltr. 5litermorlockauswaschmedium article-No. 1061 plasticclichéwash-outmedium5ltr. artikel-nr. 10577 hand-heißluftgebläsezumtrocknenderausarticle-No. 1060 plasticclichéwash-outmedium10ltr. gewaschenenkunststoffklischees artikel-nr. 1067 auswaschbürstemitplüschmaterialbezugfür dasauswaschenvonbelichtetenkunststoffklischees artikel-nr. 106 auswaschmedium,5liter artikel-nr. 1061 auswaschmedium5liter artikel-nr. 1060 auswaschmedium10liter illustrationexposureunitmBm 840,exposurearea80x400mm illustrationexposureunitmBm 840,exposurearea80x400mm abb.Belichtungsgerät840, Belichtungsfläche80x400mm illustrationexposureunit mBm840,detail illustrationexposureunit mBm840,detail abb.Belichtungsgerät840,detail illustrationrinsingset illustrationrinsingset abb.auswaschset illustrationplasticclichéwash-out medium,5ltr.,5ltr.and10ltr. illustrationplasticclichéwash-out medium,5ltr.,5ltr.and10ltr. 18 abb.auswaschmedium 4. POLYMER CLICHÉS SCREEN FILMS For screening of halftone master films. Available with 54-/60-/70-/80-/100-/120-/150 dots per cm. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 103529 114967 103528 114969 114968 111673 110390 screen film 200x1000 mm screen film 200x250 mm screen film 200x800 mm screen film 220x480 mm screen film 300x400 mm screen film 220x250 mm 4-colour 100 sheets of laser film PLX, DIN A4, 600 dpi for laser printer for self-production of films for clichés STM 52 without illustration TONER CONCENTRATOR Serves for improvement of films, which were produced with the laser printer. Article-No. 114161 toner concentrator illustration toner concentrator 19 5. Original MORLOCK steel clichés Concentrated know-how from 30 years of experience with clichés The various steel clichés that are manufactured in-house naturally conform to the high standard of quality of all MORLOCK products. The MORLOCK cliché production always works to the latest state-of-the-art. The latest machines are in operation in our etching shop to guarantee adherence to the demanded etching depths with minimum tolerances. Shortest delivery times are possible at any time. All steel clichés are available ready etched or non-etched. Thick steel clichés, 10 mm The MORLOCK classics are unrivalled when it comes to long service lives. This means a maximum quality and contour definition with constant doctoring characteristics and a brilliant printing quality cause manufactured in using only selected materials. Thin steel clichés, 0.5 mm Thin steel clichés – like polymer clichés – are available in all sizes and also fit on their support plates or holders. MORLOCK offers two different versions here. Thin steel cliché MKK: Unique precision machining of the surface ensures a long service life with constant doctoring characteristics and high-definition printing quality with these clichés. All standard sizes up to 600 mm in length are available. Available without perforations, with MORLOCK standard perforations or special perforations. Thin steel cliché MDD: Low-price high-quality all-rounder in the steel cliché sector with similar fields of application as the thin steel cliché MKK. Available without perforations, with MORLOCK standard perforations or special perforations in all sizes up to 600 mm in length (with maximum width 150 mm also available in lengths over 600 mm). Steel cliché service Etching: MORLOCK offers a complete service for all steel clichés. It includes etching and perforation of the clichés, if required. MORLOCK has its own in-house etching department that meets the latest standards in technology and environmental protection. Reprocessing of steel clichés Used steel clichés can be reprocessed, making a significant contribution to cost saving. During reprocessing, the cliché is regrounded on both sides before being carefully lapped and coated again. The cliché is then ready for re-exposing and etching. Please read the Film and Repro Service section to find out what we need from you with regard to cliché exposure. 20 6. Original MORLOCK inks and additives The product range of MORLOCK pad printing inks offers you only inks of the highest quality, sub-divided into different categories. No matter whether you are looking for single-component, two-component or UVdrying pad printing inks, you will always find the right solution for your printing process at MORLOCK. All common standard and metallic inks, European and effect inks as well as high-density inks are available at short notice from stock. Special colour shades: The exact reproduction of carefully selected colour shades is rapidly growing in importance. In our modern Colourmetrics department, our highly skilled personnel produce special colours either in accordance with the common colour charts or with your individual specifications – exactly and reproducibly at any time. Furthermore, you can produce your own special colours using the MORLOCK basic colour mixing system consisting of 12 basic colour shades. Practice-proven mixing formulations (Morlock Mix) in accordance with the common colour charts on the basis of Pantone®, HKS, RAL, NCS etc. are available for this. Additives: Being a supplier of complete pad printing systems, MORLOCK naturally also offers you all the necessary additives such as thinners, retarders, cleaning agents – in short, all you need for pad printing. All the products are specially matched to one another. Questions about the printing process? Take advantage of the benefits offered by your MORLOCK system supplier. We will be happy to assist you in selecting the right pad printing ink for your product. We also carry out ink adhesion tests for you. In the case of complex printing processes, we will also be happy to draw up feasibility studies for you. Application technology: Phone +49 7443/285-510 Phone +49 7443/285-530 Phone +49 7443/285-544 21 7. Original MORLOCK printing pads MORLOCK offers a wide range of different printing pad forms as standard. All pads are manufactured to the latest technical standards using our computer-controlled system. The exclusive use of high-quality silicon materials and continuous quality control in our laboratory ensure the high standard of our pads. You can choose from two materials, depending on your production requirements. Red printing pads For quick printing sequences and for the highest requirements regarding long service lives and mechanical stress. Orange printing pads This version has its absolute advantage in the perfect anti-static properties. Ink splashes on the printed material or dust on the printing pad are thus ruled out. Refer to the MORLOCK printing pad catalogue for detailed information on the different pad shapes, hardnesses and designs. We will be happy to send it to you. Customised designs MORLOCK also manufactures customised designs according to your specifications. We will be glad to advise you in selecting a product from our range or in defining your requirements. Questions about the printing process? Take advantage of the benefits offered by your MORLOCK system supplier. Application technology: Phone +49 7443/285-510 Phone +49 7443/285-530 Phone +49 7443/285-544 Printing pad department: Phone +49 7443/285-295 22 8. MACHINE ACCESSORIES airjet set In order to obtain a better ink release and faster printing sequences in process printing, it is advisable to use this air nozzle system. Its flexible orientation allows to blow-dry the ink onto the product, thus accelerating the pre-drying rate and therefore increasing the output per hour. Article-No. 103945 Article-No. 103936 Article-No. Article-No. Article-No. Article-No. 103934 103935 div. 507272 Accessory complete set magnet foot, tubes/nozzles for passage 6 mm 2x articulated tube L = 140 mm only lengthening passage 6 mm Flat nozzle 25 mm passage 6 mm Y turn-off piece for passage 6 mm Maintenance nippers for tube passage 6 mm Holder plate for magnet stativ standard airjetset illustration standard cold airjet set 6mm, complete Art.-No. 103945 grease and oils Grease and oils for the maintenance of pad printing machines. Article-No. Article-No. Article-No. 103658 103649 109634 lubricating grease Microlube 40 gr. grease paste 60 MR 401 lubricating grease Staburags 1 Kg for MKM / MSC 100.2 / MDX 100 illustration lubricating grease Staburags 1 Kg, Microlube 40 gr. and Microlub 60 gr. lubricator for grease For the maintenance of pad printing machines. Article-No. 103650 for MKM and MSC models illustration lubricator for grease Art.-No. 103650 lubricator for machine The automatic lubrication for the MKM models. Article-No. Article-No. Article-No. Article-No. 108736 111539 108837 108839 Grease dispenser set complete Klüberbio CA 2-460 Patrone screw with sleeve brush illustration lubricator complete Art.-No. 108736 23 8. MACHINE ACCESSORIES MCI standard ink cups Are distinguished of a comfortable handling - the MCI ink cup with the doctor rings made of hardmetal or ceramic. MCI 80 INK CUPS Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 116113 114449 116112 501261 501501 105100 114431 114437 501922 MCI 80 HM complete MCI 80 K complete doctoring lip 80 MCI hard metal doctoring lip 80 MCI ceramic Magnet holder ring turning magnet for MCI 80 Magnet holder ring 3 step magnet for MCI 80 cover for 80 MCI sealing ring for 80 MCI lifting tool for MCI ink cup illustration MCI ink cup 100 complete with hard metal lip (HM) MCI 90 INK CUPS Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 114519 114506 507190 501280 501500 105101 114194 114436 MCI 90 HM complete MCI 90 K complete doctoring lip 90 MCI hard metal doctoring lip 90 MCI ceramic Magnet holder ring turning magnet for MCI 90 Magnet holder ring 3 step magnet for MCI 90 cover for 90 MCI sealing ring for 90 MCI illustration doctoring lip ceramic (K) and hard metal (HM) MCI 100 INK CUPS Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 501922 116114 114439 116111 501250 501394 105102 114433 114435 501922 lifting tool for MCI ink cup MCI 100 HM complete MCI 100 K complete doctoring lip 100 MCI hard metal doctoring lip 100 MCI ceramic Magnet holder ring turning magnet for MCI 100 Magnet holder ring 3 step magnet for MCI 100 cover for 100 MCI sealing ring for 100 MCI lifting tool for MCI ink cup illustration magnet holder ring, turning magnet and 3 step magnet MCI 125 INK CUPS Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 116117 114504 116110 501289 501499 105103 114200 114434 501922 MCI 125 HM complete MCI 125 K complete doctoring lip 125 MCI hard metal doctoring lip 125 MCI ceramic Magnet holder ring turning magnet for MCI 125 Magnet holder ring 3 step magnet for MCI 125 cover for 125 MCI sealing ring for 125 MCI lifting tool for MCI ink cup illustration ink cup accessories, cover, sealing ring and lifting tool 24 8. MACHINE ACCESSORIES MFT standard ink cups MFT oval ink cups in steel model. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 104090 104116 104121 104107 104109 114070 60 th MFT 80 oval MFT 100 oval MFT 250 oval MFT 350 oval MFT 200th round MFT illustration MFT ink cup 80 oval / 100 oval and 250 oval accessories for MFT ink cups Magnetic puller as tool of the MFT version. Article-No. Article-No. Article-No. 103854 111621 111622 magnetic puller for 60 / 80 / 90 th MFT ink cups magnetic puller for 100 th MFT ink cups magnetic puller for 125 th MFT ink cups illustration magnetic puller for MFT ink cups 25 8. MACHINE ACCESSORIES MCI special model ink cups MCI ink cups special version, f.ex. flat version MCI, or MCI version without key field without housing. MCI 100 ink cups Article-No. Article-No. Article-No. Article-No. Article-No. 116115 116097 504737 504136 501394 Article-No. 105102 Article-No. Article-No. Article-No. 114433 114441 501922 MCI 100 - MDX HM complete MCI 100 - MDX K complete doctoring lip hard metal 100 MCI / MDX doctoring lip ceramic 100 MCI / MDX Magnet holder ring turning magnet for MCI 100 MDX Magnet holder ring 3 step magnet for MCI 100 MDX cover for 100 MDX sealing ring for 100 MDX lifting tool for MCI ink cup illustration MDX ink pot 100, complete with hardmetal ring (HM) without key field/housing, Art.-No. 116114 MCI 90 ink cups Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 115996 115992 507190 501280 501500 105101 114194 114436 501922 MCI 90 flat HM complete MCI 90 flat K complete doctoring lip 90 MCI hard metal doctoring lip 90 MCI ceramic Magnet holder ring turning magnet for MCI 90 Magnet holder ring 3 step magnet for MCI 90 cover for 90 MCI sealing ring for 90 MCI lifting tool for MCI ink cup MCI 150 ink cups Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 26 116151 114513 504760 504153 105104 114443 114444 501922 MCI 150 HM complete MCI 150 K complete doctoring lip 150 MCI hard metal doctoring lip 150 MCI ceramic Magnet holder ring 3 step magnet for MCI 150 cover for 150 MCI sealing ring for 150 MCI lifting tool for MCI ink cup illustration MCI ink cup 90-flat, complete with hard metal lip (HM), Art.-No. 115996. 8. MACHINE ACCESSORIES MCI special model ink cups for MLS MCI special type ink cups for MLS - machines, with special hard metal lip. MCI 100 ink cups Article-No. 116154 Article-No. 116152 Article-No. Article-No. Article-No. div. 504141 501394 Article-No. 105102 Article-No. Article-No. Article-No. 114433 114435 501922 MCI 100 HM positive SW, complete for MLS machines MCI 100 K positive SW, complete for MLS machines doctoring lip 100 MCI hard metal positive SW doctoring lip 100 MCI ceramic positive SW Magnet holder ring turning magnet for MCI 100 positiv SW Magnet holder ring 3 step magnet for MCI 100 positiv SW cover for 100 MCI positive SW sealing ring for 100 MCI positive SW lifting tool for MCI ink cup illustration MCI ink cup 125 hard metal (HM) with special hard metal lip (SW) for Long Slide MCI 125 ink cups Article-No. 116141 Article-No. 116126 Article-No. Article-No. Article-No. 506259 504142 501499 Article-No. 105103 Article-No. Article-No. Article-No. 114200 114434 501922 MCI 125 HM positive SW, complete for MLS machines MCI 125 K positive SW, complete for MLS machines doctoring lip 125 MCI hard metal positive SW doctoring lip 125 MCI ceramic positive SW Magnet holder ring turning magnet for MCI 125 positive SW Magnet holder ring 3 step magnet for MCI 125 positive SW cover for 125 MCI positive SW sealing ring for 125 MCI positive SW lifting tool for MCI ink cup illustration (part) doctoring lip hard metal (HM) with special hard metal lip (SW) MCI 150 ink cups Article-No. 116155 Article-No. 116153 Article-No. Article-No. Article-No. 504160 div. 105104 Article-No. 114443 Article-No. Article-No. 114444 501922 MCI 150 HM positive SW, complete for MLS machines MCI 150 K positive SW,complete for MLS machines doctoring lip 150 MCI hard metal positive SW doctoring lip 150 MCI ceramic positive SW Magnet holder ring turning magnet for MCI 150 positive SW Magnet holder ring 3 step magnet for MCI 150 positive SW cover for 150 MCI positive SW lifting tool for MCI ink cup 27 8. MACHINE ACCESSORIES MCI ink cups special version with outer ring AR MCI ink cups special version with outer ring AR. MCI 80 ink cups Article-No. Article-No. Article-No. Article-No. Article-No. 114452 114450 507718 507097 105100 Article-No. Article-No. Article-No. 114431 114437 501922 MCI 80 AR HM complete MCI 80 AR K complete doctoring lip hard metal for 80 MCI AR doctoring lip ceramic for 80 MCI AR Magnet holder ring 3 step magnet for MCI 80 AR cover for 80 MCI AR cover for 80 MCI AR lifting tool for MCI ink cups illustration MCI ink cup 150 (AR) ceramic with doctoring lip outside (AR) MCI 100 ink cups Article-No. Article-No. Article-No. Article-No. Article-No. 114448 114440 507714 507100 105102 Article-No. Article-No. Article-No. 114433 114435 501922 MCI 100 AR HM complete MCI 100 AR K complete doctoring lip hard metal for 100 MCI AR doctoring lip ceramic for 100 MCI AR Magnet holder ring 3 step magnet for MCI 100 AR cover for 100 MCI AR sealing ring for 100 MCI AR lifting tool for MCI ink cups MCI 125 ink cups Article-No. Article-No. Article-No. Article-No. Article-No. 114520 114505 507713 507103 105103 Article-No. Article-No. Article-No. 114200 114434 501922 MCI 125 AR HM complete MCI 125 AR K complete doctoring lip hard metal for 125 MCI AR doctoring lip ceramic for 125 MCI AR Magnet holder ring 3 step magnet for MCI 125 AR cover for 125 MCI AR sealing ring for 125 MCI AR lifting tool for MCI ink cups MCI 150 ink cups Article-No. Article-No. Article-No. Article-No. Article-No. 114522 114521 507712 507070 105104 Article-No. Article-No. Article-No. 114443 507715 501922 28 MCI 150 AR HM complete MCI 150 AR K complete doctoring lip hard metal for 150 MCI AR doctoring lip ceramic for 150 MCI AR Magnet holder ring 3 step magnet for MCI 150 AR cover for 150 MCI AR sealing ring for 150 MCI AR lifting tool for MCI ink cups illustration (part) doctoring lip ceramic, doctoring lip outside (AR) for MCI ink cup 8. MACHINE ACCESSORIES OVERVIEW MAX. PRINTING IMAGE FOR MORLOCK INK CUPS MCI ink cups - standard var. MCI compl. inner dimensions ink cup max. printing image Ø max. printing image size MCI - 80 K 114 449 Ø = 66,5 mm Ø = 55 mm 38 mm x 38 mm MCI - 80 HM 116 113 Ø = 66,5 mm Ø = 55 mm 38 mm x 38 mm MCI – 90 K 114 506 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm MCI – 90 HM 114 519 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm MCI – 100 K 114 439 Ø = 86,5 mm Ø = 75 mm 53 mm x 53 mm MCI – 100 HM 116 114 Ø = 86,5 mm Ø = 75 mm 53 mm x 53 mm MCI – 125 K 114 504 Ø = 116,5 mm Ø = 100 mm 70 mm x 70 mm MCI – 125 HM 116 117 Ø = 116,5 mm Ø = 100 mm 70 mm x 70 mm MFT ink cups – standard var. MFT compl. inner dimensions ink cup max. printing image Ø max. printing image size 60 rund MFT 104 090 Ø = 49 mm Ø = 40 mm 28 mm x 28 mm 80 - oval MFT 104 116 71 mm x 142 mm Ø = 60 mm 42 mm x 113 mm 100 - oval MFT 104 121 91 mm x 142 mm Ø = 80 mm 56 mm x 127 mm 250 - oval MFT 104 107 115 mm x 225 mm Ø = 100 mm 70 mm x 180 mm 350 - oval MFT 104 109 115 mm x 320 mm Ø = 100 mm 70 mm x 275 mm 200 er Rund 114 070 Ø = 200 mm Ø = 175 mm 141 mm x 141 mm MCI ink cups – special edition var. MCI compl. inner dimensions ink cup max. printing image Ø max. printing image size MCI – 90 flach K 115 992 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm MCI – 90 flach HM 115 996 Ø = 76,5 mm Ø = 65 mm 45 mm x 45 mm MCI – 100 - MDX K 116 097 Ø = 90,5 mm Ø = 80 mm 56 mm x 56 mm MCI – 100 – MDX HM 116 115 Ø = 90,5 mm Ø = 80 mm 56 mm x 56 mm MCI – 150 K 114 513 Ø = 146 mm Ø = 130 mm 92 mm x 92 mm MCI – 150 HM 116 151 Ø = 146 mm Ø = 130 mm 92 mm x 92 mm MCI ink cups – special edition for MLS machines var. MCI compl. inner dimensions ink cup max. printing image Ø max. printing image size MCI – 100 Positiv SW K 116 152 Ø = 80 mm Ø = 68 mm 48 mm x 48 mm MCI – 100 Positiv SW HM 116 154 Ø = 80 mm Ø = 68 mm 48 mm x 48 mm MCI – 125 Positiv SW K 116 126 Ø = 110 mm Ø = 98 mm 69 mm x 69 mm MCI – 125 Positiv SW HM 116 141 Ø = 110 mm Ø = 98 mm 69 mm x 69 mm MCI – 150 Positiv SW K 116 153 Ø = 140 mm Ø = 125 mm 88 mm x 88 mm MCI – 150 Positiv SW HM 116 155 Ø = 140 mm Ø = 125 mm 88 mm x 88 mm MCI ink cups – special edition with outer ring AR var. MCI compl. inner dimensions ink cup max. printing image Ø max. printing image size MCI – 80 AR K 114 450 Ø = 79 mm Ø = 68 mm 48 mm x 48 mm MCI – 80 AR HM 114 452 Ø = 79 mm Ø = 68 mm 48 mm x 48 mm MCI – 100 AR K 114 440 Ø = 98,5 mm Ø = 88 mm 62 mm x 62 mm MCI – 100 AR HM 114 448 Ø = 98,5 mm Ø = 88 mm 62 mm x 62 mm MCI – 125 AR K 114 505 Ø = 129 mm Ø = 115 mm 81 mm x 81 mm MCI – 125 AR HM 114 520 Ø = 129 mm Ø = 115 mm 81 mm x 81 mm MCI – 150 AR K 114 521 Ø = 154 mm Ø = 140 mm 99 mm x 99 mm MCI – 150 AR HM 114 522 Ø = 154 mm Ø = 140 mm 99 mm x 99 mm 29 8. MACHINE ACCESSORIES support plates for MCI / MFT ink cups Support plates for taking up of 0.5 mm clichés, variant MCI / MFT ink cups. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 102705 102706 102707 102708 102709 102711 102712 102714 102720 507027 div. support plate cliché size 60 x 120 mm support plate cliché size 70 x 140 mm support plate cliché size 80 x 160 mm support plate cliché size 90 x 165 mm support plate cliché size 90 x 190 mm support plate cliché size 100 x 210 mm support plate cliché size 100 x 215 mm support plate cliché size 125 x 250 mm support plate cliché size 150 x 280 mm support plate cliché size 210 x 550 mm special size upon inquiry illustration support plate for MCI / MFT ink cups, 100x210 and 125x250 support plates MFT oval ink cup Support plates for taking up of 0.5 mm clichés for oval ink cup. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 102718 102719 102723 114480 102724 div. support plate cliché size 150 x 160 mm support plate cliché size 150 x 210 mm support plate cliché size 250 x 250 mm support plate cliché size 250 x 280 mm support plate cliché size 250 x 350 mm special size upon inquiry illustration support plate, 150x210 for oval ink cup support plates for Long Slide Machines Support plates for taking up of 0.5 mm clichés for Long Slide machines. Article-No. Article-No. Article-No. Article-No. 102787 505310 505124 div. cliché size 125 x 600 mm cliché size 150 x 800 mm cliché size 160 x 800 mm special size upon inquiry illustration support plate, 125x600 for Long Slide 30 8. MACHINE ACCESSORIES magnet plates for open ink cup system Magnet plates for taking up of 0.5mm clichés for open ink cup system. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 103129 103137 103141 103143 103144 103150 103153 103156 103158 103166 103169 103170 div. cliché size 60 x 60 mm cliché size 80 x 80 mm cliché size 80 x 150 mm cliché size 80 x 200 mm cliché size 80 x 250 mm cliché size 100 x 100 mm cliché size 100 x 150 mm cliché size 100 x 200 mm cliché size 100 x 250 mm cliché size 120 x 120 mm cliché size 120 x 250 mm cliché size 120 x 350 mm special size upon inquiry illustration magnet plates 80x80, 100x150, 100x250 safety foot switch for machine Safety foot switch for MORLOCK standard machines. Article-No. Article-No. 107973 107974 safety foot switch for MD types safety foot switch for MTM, MKM, MWD, MTE, MDX, MSC illustration safety foot switch pad cleaning Pad cleaning assemblies, diverse standard models are available. survey about all types, upon inquiry illustration pad cleaning, type MKM 80.3 31 8. MACHINE ACCESSORIES mechanical x-y tables Mechanical x-y tables for taking up the product to be decorated or the printing machine. Article-No. 100073 Cross table MK 1 for product f.ex. Universal fixture along Art.No. 114663 for lighters/bottle opener or universal fixture cross Art.No. 108599 outer dimensions: WxLxH - 190x130x50 mm illustration mechanical table MK1 max. surface dim.: 160x100 mm Article-No. 100078 Cross table MK 4 for product or machine outer dimensions: WxLxH - 390x340x50 mm illustration mechanical table MK4 max. surface dim.: 340x190 mm Article-No. 100080 Cross table MK 5 for product or for assembly on MORLOCK pendulum table MP 300/32 or rotary table MR 400 NC.2 outer dimensions: WxLxH - 420x270x80 mm illustration mechanical table MK5 max. surface dim.: 200x180 mm Article-No. 100081 Cross table MK 6 for product on Long-SlideMachines with bigger setting area outer dimensions: WxLxH - 620x270x80 mm illustration mechanical table MK6 max. surface dim.: 554x210 mm 32 8. MACHINE ACCESSORIES nuteblock for mechanical x-y tables Nuteblocks for different mechanical tables. Article-No. Article-No. Article-No. 105110 104253 105109 Article-No. Article-No. 113885 113886 nuteblock M 5 nuteblock M 6 Standard for nut 8 mm / 16 mm Nute block M 6 for big crosstable for nute 8 mm / 12,5 mm nuteblock M 8 for mechanical x-y table MK 4 nuteblock M 10 illustration nuteblocks for crosstable reciprocating tables Reciprocating table pneumatic for product or part for example for MKM 80.3 / MTE Quick. Article-No. 114002 MP 300 / 32 fitting for assembly on MORLOCK crosstable MK 5 illustration reciprocating table MP 300 / 32 rotary indexing table / reciprocating table Article-No. 114252 MR 400 NC.2 indexing (you can choose the indexing yourself) 2 / 4 / 8 indexes or pendulum fitting for assembly on MORLOCK crosstable MK 5 illustration MR 400 NC.2 rotary indexing table Rotary/reciprocating table electrical with switching cupboard and connection for the rotary table automations, on request. Article-No. div. MR 100 indexing (fix) 2 / 4 / 6 / 8 / 12 indexes on request as component for f.ex. automation solution consisting of a rotary table with several single pad printers (MR 200 and MR 300 as automation component on request) illustration MR 100 500-4 with 4 pieces of tooling fixtures 33 8. MACHINE ACCESSORIES machine column Machine stand as manual working station to be fitted under MORLOCK standard machines. f.ex. MDX 100 / MDX 125 / MSC 100.2 Article-No. 116103 for MD / MDX 100 / MSC 100.2 basis stand in profildesign with height adjustment, table plate and levelling elements. illustration base stand in profildesign Art.-No. 116103 Article-No. 116109 for MD / MDX 100 / MSC 100.2 with 2 handreleasing CE conform with height adjustment, table plate and levelling elements. illustration basis stand Art.-No. 116103 with MDX 100 Article-No. Article-No. 116104 116033 for MD / MDX 100 / MSC 100.2 basis stand in profildesign with height adjustment, table plate and levelling elements. With profile adjustment, protection doors with security switches and light barrier in the handling area. Additional controller for printing machine with fitting switch. for MD / MDX 100 / MSC 100.2 basis stand in profildesign with height adjustment, table plate and levelling elements. With profile adjustment, protection doors with security switches and light barrier in the handling area. Additional controller for printing machine with fitting switch + additional 2nd light barrier for function with rotary table. illustration machine stand with 2 hands safety start Art.-No. 116109 with MSC 100.2 illustration machine column Art.-No. 116104 with MDX 125 34 8. MACHINE ACCESSORIES universal tooling fixtures Universal fixtures to jig / hold the product or item. Article-No. Article-No. 114663 108599 1 piece Universal fixture - along for lighters / bottle openers with mechanical springing chuck jaws and flexible stop system adjustable via multi function hole pattern. Matching for MORLOCK cross table MK1 (Art.-No. 100073) illustration universal fixture - along for lighters / bottle openers 1 piece Universal fixture - cross for ballpens with mechanical springing chuck jaws and flexible stop system adjustable via multi function hole pattern. Matching for MORLOCK cross table MK1 (Art.-No. 100073) illustration universal tooling fixture cross for ballpens Article-No. 114664 2 pieces Universal fixtures - for MP 300/32 or MR 400 NC.2 with mechanical springing chuck jaws and flexible stop system adjustable via multi function hole pattern. product-specific work piece holding fixtures illustration 2 pieces universal tooling fixtures - for MP 300/32 or MR 400 NC.2 With the experience of 20 years construction of fixtures MORLOCK provides you our extensive know-how for your special applications – beginning with the simple manually handled fixture up to the complex automatic fixing systems. The reproducible printing quality always also depends of the quality of the fixture. MORLOCK fixtures provide the suitable solutions. 35 8. MACHINE ACCESSORIES tools for MORLOCK machines Standard tools for MORLOCK machines. Article-No. 103875 Article-No. 103876 Article-No. 103877 Article-No. 103878 Article-No. 103874 Article-No. 103892 Article-No. 103893 Article-No. 103894 Article-No. 103881 Article-No. 103882 Article-No. 103883 Article-No. 103884 Article-No. 110998 Allan key T - handle key with across flats dimension SW = 3 Allan key T - handle key with across flats dimension SW = 4 Allan key T - handle key with across flats dimension SW = 5 Allan key T - handle key with across flats dimension SW = 6 Angle - Allan key with across flats dimension SW = 2,5 Angle - Allan key with across flats dimension SW = 3,0 Angle - Allan key with across flats dimension SW = 4,0 Angle - Allan key with across flats dimension SW = 5,0 Hexagon ballended wrench with across flats dimension SW = 2,0 Hexagon ballended wrench with across flats dimension SW = 2,5 Hexagon ballended wrench with across flats dimension SW = 3,0 Hexagon ballended wrench with across flats dimension SW = 4,0 Double face wrench 8 x 10 mm for cross table MK 1 illustration allan key with T - handle illustration square-allan key illustration hexagon ballended wrench illustration double face wrench 8 x 10 mm for cross table MK1 36 8. MACHINE ACCESSORIES MTM 100 / MTM 100 GF machine accessories Machine accessories for MORLOCK machine MTM 100 / MTM 100 GF. Article-No. 106914 Article-No. Article-No. 104077 103978 Article-No. Article-No. 102711 103963 Article-No. 103966 Article-No. Article-No. Article-No. 114348 105211 103993 Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 114349 105213 105531 105534 105532 105533 pad mount lower dovetail below; pad slide adapter for MTM 100 / MTM 100 GF pad adapter for MTM 100 / MTM 100 GF cliché holder for MTM 100 GF cliché size 100 x 210 support plate cliché size 100 x 210 mm cliché holder for MTM 100 open system, cliché size 100 x 100 thin steel cliché holder for MTM 100 open system, cliché size 100 x 100 steel blade holder with terminal strip NB 100 mm ink spatula 70 mm for open system for NB 100 cliché holder for MTM 100 open system, cliché size 100 x 120 Vers. 1.2 thin steel blade holder with terminal strip NB 120 mm ink spatula 94 mm for open system for NB 120 pad spacers for MTM 100 height = 20 mm pad spacers for MTM 100 height = 25 mm pad spacers for MTM 100 height = 30 mm pad spacers for MTM 100 height = 40 mm illustration pad mount lower dovetail below Art.-No. 106914 with pad adapter Art.-No. 104077 for MTM 100 illustration cliché holder Art.-No. 103978 with support plate Art.-No. 102711 for MTM 100 GF illustration cliché holder Art.-No. 103963 for MTM 100 open system, with blade holder Art.-No. 114348 and ink spatula Art.-No. 105211 Machine type MD and MTM no longer available, only spare parts service. Successive model MDX. We would like to send you more informations with pleasure. illustration cliché holder Art.-No. 103966 for MTM 100 open system, for steel cliché with blade holder Art.-No. 114348 and ink spatula Art.-No. 105211 37 8. MACHINE ACCESSORIES MD 60 GF / MD 60 S GF machine accessories Machine accessories for MORLOCK machine MD 60 GF / 60 S GF. Article-No. 104065 Article-No. Article-No. 104068 103949 Article-No. 104022 Article-No. 103950 Article-No. Article-No. 102705 100051 Article-No. 105153 pad slide adapter complete with pad adapter MD 60 / MD 60 GF / MD 60 S GF pad adapter MD 60 / MD 60 GF / MD 60 S GF cliché holder for MD 60 open system, cliché size 60 x 60 Doctor blade unit for MD 60 NB = 60, for cliche size 60 x 60 cliché holder for MD 60 GF system cliché size 60 x 120 support plate for cliché size 60 x 120 mm Springing chuck jaw with 4 pieces for fixing of MD 60 GF / MD 60 S GF safety screw M6 DM = 12mm illustration pad slide adapter Art.-No. 104065 with pad adapter Art.-No. 104068 for MD 60 GF illustration cliché holder Art.-No. 103950 with support plate Art.-No. 102705 for MD 60 GF illustration Springing chuck jaw 4 pieces Art.-No. 100051 for MD 60 Machine type MD and MTM no longer available, only spare parts service. Successive model MDX. We would like to send you more informations with pleasure. 38 8. MACHINE ACCESSORIES MD 80 GF / MD 80 S GF machine accessories Machine accessories for MORLOCK machine MD 80 GF / 80 S GF. Article-No. 104066 Article-No. Article-No. 104088 103957 Article-No. Article-No. 102707 100052 Article-No. 105153 pad slide adapter complete with pad adapter MD 80 / MD 80 GF / MD 80 S GF pad adapter MD 80 / MD 80 GF / MD 80 S GF cliché holder for MD 80 GF / MD 80 S GF system cliché size 80x160 support plate for cliché size 80 x 160 mm Springing chuck jaw with 4 pieces for fixing of MD 80 GF / MD 80 S GF safety screw M6 DM = 12mm illustration pad slide adapter Art.-No. 104066 with pad adapter Art.-No. 104088 for MD 80 GF illustration cliché holder Art.-No. 103957 with support plate Art.-No. 102707 for MD 80 GF illustration Springing chuck jaw 4 pieces Art.-No. 100052 for MD 80 Machine type MD and MTM no longer available, only spare parts service. Successive model MDX. We would like to send you more informations with pleasure. 39 8. MACHINE ACCESSORIES MD 100 machine accessories Machine accessories for MORLOCK machine MD 100. Article-No. 104066 Article-No. Article-No. 104088 103958 Article-No. Article-No. 102707 103962 Article-No. Article-No. 102709 103977 Article-No. Article-No. 102711 104005 Article-No. Article-No. 102718 110471 Article-No. Article-No. 102719 100052 Article-No. 105153 pad slide adapter complete with pad adapter MD 100 / MD 100 GF / MD 100 S GF pad adapter MD 80 / MD 80 GF / MD 80 S GF cliché holder for MD 100 - 80 GF / MD 100 S GF cliché size 80 x 160 support plate cliché size 80 x 160 mm cliché holder for MD 100 - 90 GF / MD 100 S GF cliché size 90 x 190 support plate cliché size 90 x 190 mm cliché holder for MD 100 - 100 GF / MD 100 S GF cliché size 100 x 210 support plate cliché size 100 x 210 mm cliché holder for MD 100 - 80 GF oval cliché size 150 x 160 support plate cliché size 150 x 160 mm cliché holder for MD 100 - 100 GF oval cliché size 150 x 210 support plate for cliché size 150 x 210 mm Springing chuck jaw with 4 pieces for fixing of MD 100 GF / MD 100 S GF safety screw M6 DM = 12mm illustration pad slide adapter Art.-No. 104066 with pad adapter Art.-No. 104088 for MD 100 illustration cliché holder Art.-No. 103977 with support plate Art.-No. 102711 for MD 100 illustration cliché holder Art.-No. 110471 for MD 100 GF oval 150 x 210 with support plate Art.-No. 102719 illustration Springing chuck jaw 4 pieces Art.-No. 100052 for MD 100 Machine type MD and MTM no longer available, only spare parts service. Successive model MDX. We would like to send you more informations with pleasure. 40 8. MACHINE ACCESSORIES MD125 / MD125 S, machine accessories Machine accessories for MORLOCK machine MD 125 / MD 125 S GF Article-No. 104067 Article-No. Article-No. Article-No. Article-No. 104076 103985 102714 103988 Article-No. Article-No. 102723 103989 Article-No. Article-No. 102724 100056 Article-No. Article-No. 105154 103986 pad slide adapter complete with pad adapter MD 125 GF pad adapter MD 125 GF cliché holder MD 125 for cliché size 125 x 250 support plate cliché size 125 x 250 mm cliché holder MD 125 oval ink cup for cliché size 250 x 250 support plate cliché size 250 x 250 mm cliché holder MD 125 oval ink cup for cliché size 250 x 350 support plate for cliché size 250 x 350 mm Springing chuck jaw with 4 pieces for fixing of MD 125 GF / MD 125 S GF safety screw M6 DM = 15mm cliché holder MD 125 S for cliché size 125 x 250 illustration pad slide adapter Art.-No. 104067 with pad adapter Art.-No. 104076 for MD 125 illustration cliché holder Art.-No. 103985 with support plate Art.-No. 102714 for MD 125, 125 x 250 illustration cliché holder Art.-No. 103988 for MD 125 oval ink cup 250 x 250 with support plate Art.-No. 102723 illustration Springing chuck jaw 4 pieces Art.-No. 100056 for MD 125 Machine type MD and MTM no longer available, only spare parts service. Successive model MDX. We would like to send you more informations with pleasure. 41 8. MACHINE ACCESSORIES MDX 100, machine accessories Machine accessories for MORLOCK machine MDX 100. Article-No. 104067 Article-No. Article-No. 104076 102711 pad slide adapter complete with pad adapter for MDX 100 pad adapter MDX 100 support plate cliché size 100 x 210 mm illustration pad slide adapter Art.-No. 104067 with pad adapter Art.-No. 104076 for MDX 100 MSC 100.2, machine accessories Machine accessories for MORLOCK machine MSC 100.2 Article-No. 104067 Article-No. 104076 Article-No. 102712 42 pad slide adapter MSC 100.2 complete with pad adapter, fitting to MD 125 / MKM 125 pad adapter MSC 100.2, fitting to MD 125 / MKM 125 support plate for cliché size 100 x 215 mm illustration pad slide adapter Art.-No. 104067 with pad adapter Art.-No. 104076 for MSC 100.2 8. MACHINE ACCESSORIES MTE Quick machine accessories Machine accessories for MORLOCK machine MTE Quick. Article-No. 104067 Article-No. 104076 Article-No. 114777 Article-No. 114778 Article-No. Article-No. 102707 114783 Article-No. 114784 Article-No. Article-No. 102718 114781 Article-No. 114780 Article-No. Article-No. 102711 114785 Article-No. 114786 Article-No. Article-No. 102719 115927 Article-No. 115928 Article-No. 102714 pad slide adapter complete with pad adapter for MTE Quick, fitting to MD 125 / MKM 125 pad adapter for MTE Quick, fitting to MD 125 / MKM 125 Doctor blade unit left for cliche size 80 x 160, for ink cup 80 Doctor blade unit right for cliche size 80 x 160, for ink cup 80 support plate cliché size 80 x 160 mm Doctor blade unit left for cliche size 150 x 160, for ink cup 80 oval Doctor blade unit right for cliche size 150 x 160, for ink cup 80 oval support plate cliché size 150 x 160 mm Doctor blade unit left for cliche size 100 x 210, for ink cup 100 Doctor blade unit right for cliche size 100 x 210, for ink cup 100 support plate cliché size 100 x 210 mm Doctor blade unit left for cliche size 150 x 210, for ink cup 100 oval Doctor blade unit right for cliche size 150 x 210, for ink cup 100 oval support plate cliché size 150 x 210 mm Doctor blade unit left for cliche size 125 x 250, for ink cup 125 Doctor blade unit right for cliche size 125 x 250, for ink cup 125 support plate for cliché size 125 x 250 mm illustration pad slide adapter Art.-No. 104067 with pad adapter Art.-No. 104076 for MTE QUICK illustration doctor blade unit left Art.-No. 115927 and doctor blade unit right Art.-No. 115928 43 8. MACHINE ACCESSORIES MKM 80.3 machine accessories Machine accessories for MORLOCK machine MKM 80.3. Article-No. 104066 Article-No. Article-No. Article-No. Article-No. 104088 105455 105456 103961 Article-No. Article-No. Article-No. Article-No. Article-No. 108674 102708 105465 105467 105466 pad slide adapter complete with pad adapter for MKM 80.3 pad adapter for MKM 80.3 Springing chuck jaw for cliche holder Collar screw for springing chuck jaw cliché holder for MKM 80.3, cliché size 90 x 165 safety screw for cliché holder M5 DM = 11mm support plate for cliché size 90 x 165 mm pad adapter for MKM 80.3 Knurled nut above for pad adapter MKM 80.3 Knurled nut below for pad adapter MKM 80.3 illustration pad slide adapter Art.-No. 104066 with pad adapter Art.-No. 104088 for MKM 80.3. illustration Springing chuck jaw Art.-No. 105455 with collar screw for cliche holder MKM 80.3 Art.-No. 105456 illustration cliché holder Art.-No. 103961 with support plate 90 x 165 Art.-No. 102708 for MKM 80.3 illustration pad adapter Art.-No. 105465 with knurled nut above Art.-No. 105467 and below Art.-No. 105466 for MKM 80.3 44 8. MACHINE ACCESSORIES MKM 125.3 machine accessories Machine accessories for MORLOCK machine MKM 125.3. Article-No. 104067 Article-No. 104076 Article-No. Article-No. Article-No. 110032 110031 110029 Article-No. 110028 Article-No. 105154 Article-No. Article-No. Article-No. Article-No. 102720 109065 109063 109069 pad slide adapter complete with pad adapter for MKM 125, fitting to MD 125 / MTE Quick pad adapter for MKM 125.3, fitting to MD 125 / MTE Quick Springing chuck jaw big for MKM 125.3 Springing chuck jaw small for MKM 125.3 Collar screw for springing chuck jaw MKM 125.3 cliché support plate for MKM 125.3 cliché size 150 x 280 safety screw for cliché holder M6 x DM = 15mm support plate for cliché size 150 x 280 mm pad adapter for MKM 125.3 Knurled nut above for pad adapter MKM 125.3 Knurled nut below for pad adapter MKM 125.3 illustration pad slide adapter Art.-No. 104067 with pad adapter Art.-No. 104076 for MKM 125.3 illustration Springing chuck jaw big Art.-No. 110032 and Springing chuck jaw small Art.-No. 110031 with collar screw Art.-No. 110029 for MKM 125.3 illustration cliche holder Art.-No. 110028 for MKM 125.3 with support plate Art.-No. 102720 for size 150 x 280 illustration pad adapter Art.-No. 109065 with knurled nut above Art.-No. 109063 and below Art.-No. 109069 for MKM 125.3 45 8. MACHINE ACCESSORIES standard machine accessories for MD 80 / MD 100 / MKM 80.3 Machine accessories pad slide adapter for MD 80 / MD 100 / MKM 80.3. Article-No. 104066 Article-No. 104088 pad slide adapter complete with pad adapter for MKM 80.3 / MD 80 / MD 100 machines pad adapter square L = 35mm for MKM 80.3 / MD 80 / MD 100 machines illustration pad slide adapter Art.-No. 104066 with pad adapter Art.-No. 104088 standard machine accessories for MD 80 / MD 100 / MKM 80.3 Machine accessories fitting to pad slide adapter 104066 for MD 80 / MD 100 / MKM 80.3. Article-No. 104071 Article-No. 104072 Article-No. 104073 Article-No. 110578 pad adapter square special type L = 50mm for MKM 80.3 / MD 80 / MD 100 machines pad adapter square special type L = 60mm for MKM 80.3 / MD 80 / MD 100 machines pad adapter square special type L = 70mm for MKM 80.3 / MD 80 / MD 100 machines pad adapter square with stop unit L = 70mm for MKM 80.3 / MD 80 / MD 100 machines illustration pad adapter, 110578, 104071, 104072, 104070 standard machine accessories for MD 125 / MKM 125.3 / MTE Quick / MSC 100.2 / MDX 100 / MDX 125 Machine accessories pad slide adapter for MD 125 / MKM 125.3 / MTE Quick / MSC 100.2 / MDX 100 / MDX 125. Article-No. 104067 Article-No. 104076 Article-No. 114549 Article-No. 114550 Article-No. 114551 Article-No. 114590 Article-No. 114591 pad slide adapter complete with pad adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 / MDX 100 pad adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 / MDX 100 pad spacer H = 30mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 40mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 50mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 60mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 80mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 illustration pad slide adapter Art.-No. 104067 with pad adapter Art.-No. 104076 illustration pad spacers 30 - 80 mm 46 8. MACHINE ACCESSORIES standard machine accessories for MD 125 / MKM 125.3 / MTE Quick / MSC 100.2 / MDX 100 / MDX 125 Machine accessories for pad slide adapter 104067 fitting to MD 125 / MKM 125.3 / MTE Quick / MSC 100.2 / MDX 100 / MDX 125. Article-No. 114659 Article-No. 500424 Article-No. 500424 Article-No. 114549 Article-No. 114550 Article-No. 114551 Article-No. 114590 Article-No. 114591 pad slide adapter complete with pad adapter and stop unit for MKM 125 / MD 125 / MTE Quick / MSC 100.2 / MDX 100 pad adapter with stop unit long 29 mm for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad adapter with stop unit short 19 mm for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 30mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 40mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 oad spacer H = 50mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 60mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 pad spacer H = 80mm for adapter for MKM 125 / MD 125 / MTE Quick / MSC 100.2 illustration pad slide adapter with pad adapter and stop unit Art.-No. 114659, pad adapter with stop unit Art.-No. 500424 illustration pad coupler with stop system long 29 mm Art.-No. 500424 and pad distance 30 mm Art.-No. 114549 machine accessories drying station Warm air - drying station for the drying of the product / item, Installation on MORLOCK machines / automations on request. Article-No. Article-No. 103580 103581 hot air blower 3000 Watt with cable stand for hot air blower 3000 Watt with nozzle and accessories illustration drying with stand machine accessories ionization Machine accessories ionization Article-No. div. Ionization of printing pieces for a better ink transfer. illustration ionization with stand 47 8. MACHINE ACCESSORIES doctor blade For open ink cup systems. MORLOCK doctor blades are possible for steel - and polymer cliches. As standard we offer our doctor blades in whole meters. But all measurements in each fix length are available of course. Article-No. Article-No. Article-No. Article-No. Article-No. 103844 103745 103818 103848 109419 doctor blade 1000x19x0,20 mm doctor blade 1000x19x0,25 mm doctor blade 1000x19x0,50 mm doctor blade 1000x25x0,20 mm doctor blade 1000x30x0,25 mm illustration doctor blade illustration doctor blade running meters cleaning adhesive tapes Reliable cleaning without transfer of disturbing sticking residues. The cleaning tapes MRB are available in handy units with 4 rolls. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. Article-No. 103708 103718 103709 103710 103711 103712 103713 103714 103715 103716 103717 103707 Article-No. 103700 48 cleaning adhesive tape MRB 50mmx50m, 76th core cleaning adhesive tape MRB 50mmx25m, 40th core cleaning adhesive tape MRB 65mmx50m, 76th core cleaning adhesive tape MRB 75mmx50m, 76th core cleaning adhesive tape MRB 80mmx50m, 76th core cleaning adhesive tape MRB 85mmx25m, 40th core cleaning adhesive tape MRB 100mmx50m, 76th core cleaning adhesive tape MRB 110mmx50m, 76th core cleaning adhesive tape MRB 125mmx50m, 76th core cleaning adhesive tape MRB 150mmx50m, 76th core cleaning adhesive tape MRB 180mmx50m, 76th core cleaning adhesive tape for Madag machines 130mm x 66m, 76the core, able to be delivered separately cleaning adhesive tape for Madag machines 80mm x 66m, 76th core, able to be delivered separately illustration cleaning adhesive tapes MRB 9.lapaNdpOliShiNgkiTSfOriNkCupS lapaNdpOliShiNgkiTS inkcupsandringdoctorbladesinpermanentoperationaresubjecttoasteadyhighmechanicalwear.itisthereforenecessaryto maintainthemfromtimetotime.Thelapandpolishingkitsfrom mOrlOCkfacilitatethismaintenancetoagreatextent.Bymeansof themyouareabletore-lapinkcupsofallmakesyourselfwithinsecondsinaprofessionalway.Especiallyonsteelandhardmetalinkcups andringdoctorbladesthiswheelenablessimultaneouslappingandpolishingforperfectandshadow-freedoctoring.inthelongrunthisis acost-savingandguaranteescontinuousoptimalprintingquality. illustrationlapandpolishingkit article-No. 10589 103859 article-No. 10860 mSl50lapandpolishingkit,diameter approx.50mmincl.mSlfluidanddiamond paste(withoutillustration) mSl400lapandpolishingkit,diameter approx.400mmincl.mSlfluidanddiamond paste aCCESSOriESfOrlapaNdpOliShiNgkiTS article-No. 10861 diamondcompound illustrationdiamondcompound article-No. 1086 mSlfluid.5l illustrationmSlfluid 49 10. PRETREATMENT – IONIZATION – DRYING Pad printing is used for printing on a wide range of different materials. Depending on the material, a surface pretreatment is therefore sometimes indispensable. This can take place in a number of ways and should be discussed in individual cases with the Applications Technology department at MORLOCK. We would like to describe just two common pretreatment methods here that are employed in pad printing. PRETREATMENT Particularly when printing on polymer materials such as PP or PE, it is important to carry out careful pretreatment in order to achieve a simple and durable printing result. For this pretreatment, MORLOCK offers both corona and gas pretreatment as well as high-efficiency plasma units for installation on all pad printing machines. drying tunnel IONIZATION In order to prevent static electricity on the material to be printed or the printing pad, MORLOCK supplies ionization units for installation on any pad printing machine. These ionization units prevent the spatter of the ink caused by the electrostatic charge and so lead to better printing results and a minimization of printed material scrap. Ionization DRYING To be extended on each pad printing machine with rotary table or linear transport. It is ideal for fast drying of the printed product in the automation line. 50 51 ITW Morlock GmbH An ITW Decorating Company Lise-Meitner-Straße 9 D-72280 Dornstetten Germany fon +49(7443)2 85-0 fax +49(7443)2 85 299 [email protected] www.morlock.de
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