Test Report Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter October 24, 1996 Prepared for U.S. Bureau of Mines by David W. Boston Filename: D:\Data\APRV\OOT\032\US\USBM TEST REPORT.WPD Table of Contents Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Testing Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Test Date, Location, Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Additional Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Drawing GUN-ASSY-002-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 iii Purpose Tests were conducted to demonstrate the effectiveness of the Owen Oil Tools, Inc. G-21 detonator interrupter in preventing detonating cord initiation in select-fire perforating gun systems. Background On August 20, 1996, Owen Compliance Services, Inc., on behalf of its client Owen Oil Tools, Inc., applied to the U.S. Bureau of Mines for examination and classification of the OOT Select-fire Perforating Gun System pursuant to the requirements of the U.S. Department of Transportation. This system is a fully assembled perforating gun system consisting of several carrier sections each containing one perforator, one length of detonating cord, and one G-21 electric detonator. A detonator interrupter is present during transport of the system from assembly site to job site to prevent accidental detonation of the perforating gun. Full details are provided in the August 20, 1996 application. Testing Required Per pre-application consultation with DOT, it was determined that tests were required to prove that the detonator interrupter prevents initiation of the detonating cord by the detonator. DOT specified that this test should be performed 5 times and should be conducted or witnessed by an agency listed in 49 CFR 173.56. OCS requested USBM send a representative to Fort Worth, Texas to witness tests to be performed at the OOT Silverstone Load Plant. Test Date, Location, Supervision The tests described in this report were conducted at the OOT Silverstone Load Plant in Godley, TX on October 14, 1996. The following persons participated in these tests: Denver Cress (OOT): Johnny Joslin (OOT): T.S. Bajpayee (USBM): Jean Finch (OOT): Jim Rollins (OOT): operator supervisor, technical adviser, photographer, video camera operator witness transportation transportation Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 1 Procedure The following describes the procedure used to conduct the test: 1. Assemble the G-21/interrupter/detonating cord assembly (test assembly) as depicted in drawing GUN-ASSY-002-02 (see Appendix and figures 1, 2, 5, 7, and 10). 2. Check shooting line to ensure circuit is safe. 3. Connect detonator lead wires to shooting line. 4. Place test assembly in perforating gun section, extend lead wires out end, and seal end. 5. Place perforating gun section into test tank. 6. Clear test area and proceed to shooting station. 7. Ensure test area is clear and secured. Sound warning. 8. Fire perforating gun. 9. Return to test area, remove, and inspect gun. 10. Disassemble gun and recover internal parts. Confirm that detonator did not initiate detonating cord. Record results (see figures 3, 4, 5, 8, 9, and 11). 11. Repeat steps 1 - 10 four times for a total of 5 trials. Results In each trial, the entire length of uninitiated detonating cord was retrieved. Additional Testing To demonstrate that the G-21 detonator will initiate the detonating cord, an additional test was performed. The G-21 was affixed to the detonating cord, without an interrupter (see figure 12). The loose end of detonating cord was taped to a metal witness strip. The test assembly was then placed in the test tank and fired. When retrieved, the metal strip bore an impression where the detonating cord had initiated (see figure 13), thus proving that, without an interrupter in place, the G-21 detonator will initiate the detonating cord. Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 2 Documentation Photographs were made by OOT and are reproduced herein as figures 1-13. Photographic prints and scanned images of figures 1-13 have been provided to USBM. Additional photographs were made by T.S. Bajpayee. A video tape of the entire test was prepared and a duplicate has been provided to USBM. Conclusion The OOT interrupter successfully prevents the G-21 detonator from initiating the detonating cord to which it is affixed. Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 3 Figures Figure 1 Trial #1 test assembly before test Figure 2 Trial #1 test assembly before test Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 4 FIGURE 3 Trial #1 recovered detonating cord (l) & interrupter (r) Figure 4 Trial #1 (l) and Trial #2 (r) recovered components Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 5 Figure 5 Trial #3 test assembly before test (r) (Trial #2 components are shown at left) Figure 6 Trial #3 recovered components (r), Trial #2 recovered components (l) Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 6 Figure 7 Trial #4 test assembly before test Figure 8 T.S. Bajpayee (USBM) photographing Trial #4 recovered components Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 7 Figure 9 Trail #4 recovered components Figure 10 Trail #5 test assembly before test Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 8 Figure 11 Recovered components from Trials 1 -5 (l - r) Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 9 Figure 12 Set up for “Additional Test” to demonstrate that G-21 does initiate detcord when interrupter is absent Figure 13 Witness strip after “Additional Test” shot. Impression at left proves detcord fired Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 10 Appendix Test Report, Demonstrating the Effectiveness of the OOT G-21 Detonator Interrupter 11
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