EASTMAN®
THE EASTMAN
®
®
BLUE JAY
ELECTRIC LIFT
END CUTTER
Patent 5,193,728
Instruction Manual &
Illustrated Parts List
Please read completely before attempting
to operate your BLUE JAY ELECTRIC LIFT.
Standard Configuration shown.
WARNING
This machine is equipped with a very sharp
knife. Keep hands, arms, and hair away from
the knife area at all times.
Misuse of this machine or failure to follow all
safety instructions on this machine and in the
instruction manual may result in serious personal injuries.
779 Washington St., Buffalo, N.Y. 14203-1396 U.S.A. • (716)856-2200 • Fax (716)856-1140 or (716)856-2068
Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines
Website: www.EastmanCuts.com
Form CR-50-0433
EASTMAN
TABLE OF CONTENTS
Setup & Operation Package .................................. 3
Installation
Table Preparation .................................................. 3
Blue Jay Installation ............................................... 3
Main Drive Module Installation ............................... 3
Stabilizer Channel .................................................. 3
Digital Control Box ................................................. 4
Mast Assembly ...................................................... 4
Blue Jay Cutter ...................................................... 4
Air Line Hook-up .................................................... 4
Familiarization
Control Box ............................................................ 5
Operating Procedure
Operation ............................................................... 6
Operating Adjustments
Power Clamp Pressure .......................................... 6
Track Clamp Pressure ........................................... 6
Cutting Speed ........................................................ 6
Main Drive Belt Adjustment ................................... 6
Cutting Speed ........................................................ 6
Air Regulator Valve ................................................ 7
Maintenance
Knife Motor ............................................................ 7
Air Line Lubricator ................................................. 7
Knife Replacement ................................................ 7
Emery Wheel Adjustment ...................................... 7
Emery Wheel Replacement ................................... 8
Fuse Replacement ................................................ 8
Recommended Maintenance Supplies .................. 8
Servicing ................................................................ 8
Pictorial Index (Blue Jay End Cutter) ................... 9
Main Lift Module .................................................... 10-13
Assist Lift Module .................................................. 14
Pulley & Block Assembly (Long) ............................ 16
Pulley & Block Assembly (Short) ........................... 17
Track and Chute Assembly ................................... 18
Main Drive Assembly ............................................. 20
Digital Control Box ................................................. 22
Mast Assembly ...................................................... 24-26
Pictorial Index (Blue Jay) ..................................... 27
Blue Jay Motor Assembly ...................................... 28-31
Blue Jay Standard Assembly ................................. 32
Sharpener Assembly ............................................. 34
HD Standard Assembly ......................................... 36
Terminal Block & Attachment Plug ........................ 38
Optional: Removable Roller Tube Assembly ......... 39
Control Box, 2006 and prior years ......................... 40
Technical
Electrical Diagram #11-2850-1 & #11-2851-1 ........ 42-43
Electrical Diagram #11-2857 ................................. 44
Electrical Diagram #11-2366 sheet 1 of 4 .............. 45
Electrical Diagram #11-2366 sheet 2 & 3 of 4 ........ 46-47
Electrical Diagram #11-2366 sheet 4 of 4 .............. 48
Electrical Diagram #11-8000V ............................... 49
Pneumatic Diagram #11-2852 ............................... 50
System display Messages and Notes ................... 51
Technical Data ............................................. Back Cover
IMPORTANT
The purchaser must instruct all operators on the proper use of this equipment. All standard
industrial safety measures and equipment should be provided to protect the operator.
Operators must be cautioned that improper or careless use of this equipment may cause
personal injury. If you do not have qualified operators to instruct new persons, contact your
EASTMAN sales representative or EASTMAN factory direct.
Electrical connections and servicing to this equipment should be made by a qualified electrician
who is familiar with applicable codes and regulations. Disconnect this equipment from
electrical power source before proceeding with any disassembly for adjustment or repair.
Your Blue Jay End Cutter is designed to raise and lower the track and traverse the Blue Jay
Cutter across the table. Equipment should be set up with a minimum 3 foot (1 meter) clear path
at front and rear of machine. All personnel should be instructed to wear safety glasses and
stand well clear of the Blue Jay when in operation.
2
Form CR-50-0433
The Eastman BLUE JAY END CUTTER is shipped partially
disassembled with all the necessary parts for proper setup
and operation. To get the best performance, familiarize
yourself with all functions and adjustments of this equipment. Before any operation can take place, it is important
that you carefully read and follow the instructions in this
manual in the same sequence in which they are presented.
The following items listed below may be included with your
installation kit or purchased at a later date:
MS: Machine Size in inches
PART No.
BLUE JAY-5H
BC-04446-1
BC-04446-2
BC-04446-3
BC-04445
BC-04444-MS
BC-04460-MS
BC-04482-MS
BC-04447-MS
BC-04448-MS
BC-04476-MS
11-8000-110
11-8000-220
BC-02475-1
BC-02475-2
BC-02475-3
820C3-0103
820C3-0104
820C3-0105
Optional
11-2803
11-2803-1
11-2804
BC-02498-MS
9120-819
DESCRIPTION
BLUE JAY CUTTER
Main Lift Module (110V)
(220V/1ph)
(220V/3ph)
Assist Lift Module
Track & Chute Assembly (Plain)
Track & Chute Assembly (Notched)
Track & Chute Assembly (No-Lift)
Main Drive Module (110 Volt)
Main Drive Module (220 Volt)
Main Drive Module (220 Volt/3 Phase)
Digital Control Box (110 Volt)
Digital Control Box (220 Volt)
Mast Assembly (110V)
(220V/1ph)
(220V/3ph)
Supplies Kit (110V)
(220V/1ph)
(220V/3ph)
Remote Control (Single)
Remote Control
(Single with Clamp Interface)
Remote Control (Double)
Removable Roller Tube Assembly
Gear Rack Bellows Kit
System Documentation
CR-50-0433
Blue Jay Parts & Instruction Manual
CR-50-0435A
Cylinder Repair Parts & Instruction Manual
INSTALLATION
Table Preparation
The spreading table required to operate your Blue Jay must
be smooth and level. A minimum clearance of 24 inches (61
cm) is required from the table surface to the floor and a
minimum 3 feet (1 m) around the machine. If the Micro Pull
Off is included, install the required track at this time.
Blue Jay Installation
The Blue Jay End Cutter weighs approx. 125 lbs. (56 kg)
assembled. Each section weighs no more than 40 lbs. (19
kg) and can be easily installed.
Place the Track & Chute assembly on the table in the
approximate operating location. Loosen the (4) screws on
the clamping bracket of the Main Lift Module and slide the
module on the Track & Chute adjustment plate. Slide the
module onto the table and secure the two hand clamps.
Install the Assist Lift Module in the same manner. Square
the Track & Chute assembly on the table and tighten the
Track & Chute clamp bracket screws to lock the track in
place. Tighten the Clamp bracket setscrews into the table.
Main Drive Module Installation
Remove the main drive covers. Place the Main Drive
Module on the table in the approximate operating location.
The main drive module adjusts to fit each individual table.
Loosen the four (4) extension tubes and the Safety Flex
Couplings from the drive shafts. Fit the module to the table
and secure the tubes and safety flex couplings. Open the
main and assist lift module covers. Install the drive belts on
the pulleys. Attach the belt tension bars to the lift modules
and set the tension as described on page 6. Secure the
tension bars and hand clamps. Replace covers.
Stabilizer Channel
The Stabilizer Channels are mounted on both sides of the
table. The channels stabilize the lift modules and ensure
straight lifting and clamping. To mount the channels, drill
one hole in each table leg as shown on page 4. Secure each
Stabilizer Channel with hardware provided. Adjust the
Stabilizer Studs on the lift modules to ensure straight lifting
and clamping motion.
Form CR-50-0433
3
EASTMAN
TABLE
LEG
9/32" (.281)
[7 mm]
DIAMETER
HOLE
PATTERN
POWER
CLAMP
MAST
HAND
CLAMP
TRACK
AND
CHUTE
MAIN
POWER
IN
ON/OFF
SWITCH
BLUE JAY
CUTTER
KNIFE
GUARD
ADJUSTMENT
PLATE
MAIN
POWER
ADJUSTMENT
PLATE
MAIN LIFT
MODULE
ASSIST
LIFT
MODULE
19.75"
[501 mm]
MAIN
AIR
VALVE
STABILIZER
STUD
STABILIZER
CHANNEL
Digital Control Box
Mount the control box to the table at the left of the Track and
Chute assembly. Connect the wiring harness from the
Control Box to the Main Lift Module. Connect the Remote
Control to bottom of the Control Box. Connect the Power
Clamp harness in the main drive assembly to the outlet on
the control box.
CAUTION: To Avoid damage to the Wiring Harnesses,
keep Harnesses below the table surface and
away from the track.
STABILIZER
STUD
CAUTION: To Avoid Electrical Hazard, keep power cord
below the table surface and away from the
track.
Blue Jay Cutter
Mount the Blue Jay Cutter to the track with four (4) flat head
screws provided. Connect the Attachment Plug from the
mast to the Blue Jay. Press the ON-OFF Switch to the ON
position.
CAUTION: Blue Jay Cutter is Equipped with Sharp Blade.
Mast Assembly
Clamp the Mast Assembly on the non-operator side of the
table. The mast must be mounted behind the Track & Chute
assembly to avoid operator interference during operation.
Connect the Harness from the Main Drive Module to the
mating Terminal Block on the Mast Assembly.
4
Form CR-50-0433
Air Line Hook-Up
The Blue Jay End Cutting System requires 50-70 psi
compressed air. Locate the Main Air Valve on the Main Lift
Module and connect the air line with 1/4 N.P.T. Quick
Connect or equivalent.
Lift Up/+(4): Press to raise the track to the up position.
When in program mode press to increase number
display by one. (Four Key)
Preset Count(5): Press to enter preset counter mode.
Use the number keys to set number of plies to cut. When
this number of cycles has lapsed, the machine will stop,
the display will flash and the beeper will sound. Press the
Return key to exit. The "000" value will continuously
count cycles without stopping or sounding the alarm.
(Five Key)
Count Adjust(6): Press to adjust ply count. Use the +(4)
key or -(9) key to adjust ply count. Press the Return key
to exit. (Six Key)
Familiarization
Control Box
1. Main Power: Activates power to all circuits. L CD display
is on when in ON position.
2. Clamp: Press to open/close material Clamp.
3. Start Cut: Press to begin cut process. This can also be
achieved by pressing the remote start button.
Sharp Off(7): Press to exit sharpen mode. The Blue Jay
Cutter will return to home position. (Seven Key)
***When machine is in idle mode, press Sharp Off key to set
the number of cut cycles between blade sharpening.
Use the +(4) key or -(9) key to adjust number of cycles.
Press the Return key to exit. When this number of cycles
has lapsed, the machine will stop, the display will flash
and the beeper will sound. The "000" value will disable
the sharpener reminder alarm.
4. Return/Abort: Press to stop the blade and Return
carriage to home position/Press to stop the blade and
Abort the automatic cut process.
Clamp Open,Close(8): Press to open or close the Blue
Jay Material Clamp. (Eight Key)
5. Digital Display: Displays ply status, command status,
or display for programming.
Lift Down/-(9): Press to lower the track to the down
position. When in program mode press to decrease
number display by one. (Nine Key)
6. Command Keys/Keypad:
Clear 000(0): Press to clear ply counter to 000 (zero key)
Flaw Cut(1): Press to cycle the Blue Jay Cutter and lift
without adding the ply count. (One Key)
Sharp On(2): Press to start sharpen cycle. The cutter
will travel across the track with the blade spinning.
Sharpen the blade by pressing the sharpen lever with a
constant pressure. Hold for 10 seconds. Press the
Sharpen Off key to exit and return the cutter. (Two Key)
Auto Lift(3): Press to change the auto lift status to Auto
Lift On or Auto Lift Off. Set The Auto Lift Time by pressing
+ / - keys. This will adjust the time the track lifts after a cut
cycle. (1-4 second range) Press the return key to exit Lift
Time Program. (Three Key).
7. Beeper: Beeps when number of plies have been
reached. Clear Counter to stop sound.
8. Main Outlet: Connects main wiring harness to main lift
module.
9. Power Clamp Outlet: Connect Power Clamp Harness
here.
10.Pull-off Outlet: Connects Harness to mating outlet on
pull off device (optional).
11.Remote Outlet: Connect remote control Harness here
(optional).
Form CR-50-0433
5
EASTMAN
OPERATION
Simplified Operating Instructions
CAUTION
Before connecting power supply, make sure voltage
rating is same as stamped on terminal block. Damage
to control unit may result if incorrect power supply is
used.
When power supply is properly connected, air line is connected and harnesses are attached, the Blue Jay is ready
for operation.
Activate main power by pressing MAIN POWER switch to
ON position. The LCD display will go on and the display will
show "000". The control box can now be programmed.
To program the number of plies desired, press the Preset
Count key. Use the Number keys to set the desired number
of plies.
NOTE: If "000" is programmed, the Blue Jay will count the
number of plies without interruption.
After the ply count is programmed, the Auto Lift should
display On. Switch the cutter to the ON position and the Blue
Jay is now ready for operation.
Press the Clamp key to open the Power Clamp.
Thread the material between the clamp and the chute.
Using an operator on each side of the table, pull the material
to the desired length. Smooth and align the edges of the
material. Press the START key to cut and clamp the first ply
of material. Continue this cycle until desired number of plies
have been spread and cut.
To remove the material, press the Lift Up key to raise the
track. Remove the material. Press Lift Down key to lower
the track. The track will lower and the blue Jay in ready to
continue.
CAUTION
The lift is designed to raise track with force. To Prevent
injury, Personnel should stand well clear of track when
in operation. All operators should be trained in the
operation of the machine prior to use.
IMPORTANT: To stop the Blue Jay at any point during
operation, press the power ON-OFF switch
to OFF position or hit the Emergency Stop
button on the main lift module.
6
Form CR-50-0433
1) Activate Main Power.
2) Program Ply Counter.
3) Thread material and Spread to length.
4) Press Remote Start Button to begin cut.
Operating Adjustments
This machine is adjusted and tuned at the factory for optimal
performance. No adjustments other than normal setup are
necessary. However, if after continued use the performance level becomes unacceptable, the following procedures should be carried out before repairs are considered.
Power Clamp Pressure
The power clamp pressure may vary slightly depending on
the material. To adjust Clamping Pressure, remove the
covers for the main drive module. Locate the speed control
fittings on the clamp valve. Turn knobs for proper adjustment. Proper adjustment will firmly clamp the material to the
chute without excess force then release the fabric gently.
Track Clamping Pressure
The track clamping pressure may vary slightly depending
on the material or method of spreading. To adjust Clamping
Pressure, locate to Switch Actuating Lever under the Track
and Chute assembly. Loosen the setscrew and adjust
accordingly. Do Not Adjust Track Feelers. Proper adjustment will clamp the material to the table without excess
force. Replace covers.
Main Drive Belt Adjustment
The drive belt tension is set during installation and may need
to be adjusted from time to time. To Set tension, remove
both main drive side covers and lower the track and chute
assembly. Release both hand clamps. Loosen the tension
bars and slide bars up to increase tension. Do Not Over
tighten or damage to drive shaft may occur. Replace side
covers.
Note: The drive belts raise and lower track evenly. If track
misalignment occurs loosen the main drive pulleys. Align
the track and secure the pulleys.
Cutting Speed
The cutting speed will vary slightly depending on material to
be cut. To adjust cutting speed, locate to Knife Travel knob
on the main lift module. Turn the knob clockwise to increase
the speed of the cutter moving down the track and counterclockwise to decrease speed. If cutter tends to lag when
cutting, less speed is required.
Air Regulator Valve
The main air regulator valve, when adjusted properly at 5070 PSI, will produce a quiet, smooth lifting and clamping
motion. To Adjust pressure, Locate the main regulator valve
on the main lift module. Pull the "Adjust" knob up and turn
clockwise to increase pressure and counterclockwise to
decrease pressure. After adjustment is made, push knob
down to lock in place.
CAUTION
Improper adjustment can cause personal injury or
damage to your machine. Adjustment should be made
by qualified personnel.
Maintenance
Note: All maintenance procedures may be performed with
knife motor (Blue Jay) installed on track.
Knife Motor
Warning
This machine is equipped with sharp knife. Keep hands
away from knife area at all times. DO NOT handle cutting
machine at any time unless terminal block is disconnected
from power supply. Knife guard should be raised only
enough to clear the material being cut. When machine is not
in use, knife guard should be set at its lowest position. DO
NOT OPERATE THIS MACHINE WITH SAFETY
GUARDS REMOVED.
Air Line Lubricator
The Blue Jay has an in-line lubricator designed to lubricate
the air cylinders and valves. Check oil sight tube bowl daily
for proper level of lubricant. To fill sight tube bowl disconnect
air source or turn air pressure valve off and relieve pressure.
Remove sight tube bowl by turning 1/4 of a turn counterclockwise. Fill sight tube bowl 3/4 full with genuine EASTMAN air line lubricant (242C1-4 pint size). Replace sight
tube bowl and air source.
5" KNIFE
LOCKNUT
KNIFE
SIDE
GUARD
F
E
Knife Replacement
Loosen thumb screws "E" and remove Knife Side Guard as
shown. Turn the knife so the knife hole lines up with hole "F"
in standard. Insert knife removal pin (17C11) into hole "F".
Remove the Lock Nut that retains the blade with special
spanner wrench (95C1-12). When installing a new knife, be
sure the name Eastman Machine Company is facing
outward and knife seats on the knife gear. Install knife
locknut and secure with spanner wrench. Secure knife
guard in operating position. Refer to page 32 for replacement knives.
CAUTION: Discard used sharp knives with care.
Emery Wheel Adjustment
As the Emery Wheels wear away and become farther apart,
they must be adjusted. Emery Wheels must be adjusted from both
sides to ensure proper centering of wheels over the knife.
Form CR-50-0433
7
EASTMAN
To adjust, loosen slotted head screws "A". With fingers, turn
adjusting bushings "B" until Emery Wheels are as close
together as possible without touching and are centered over
the knife. Both wheels should grind the same time when
pressed lightly against the knife and there is no more than
1/32 inch (1mm) clearance between the two Emery Wheels.
Tighten slotted head screws "A".
Emery Wheel Replacement
Place knife guard in down safe position. Remove right hand
grinding wheel and arm by loosening screw "D" and sliding
arm off shaft. Remove slotted head screw "C" and replace
grinding wheel with spindle in right hand arm. Do Not
remove left hand arm from machine. Remove slotted head
screw "C" from left hand arm and replace grinding wheel
with spindle. Reassemble right hand arm to shaft and
adjust wheels to knife as described above. Refer to Page 33
for replacement Emery Wheels.
Fuse Replacement
The Blue Jay is equipped with 7-9 safety fuses and 1 circuit
breaker to protect the electrical circuits. The main Lift
module has 1-3 safety fuse and 1 circuit breaker located on
the frame. The control box has 6 safety fuses located inside.
Disconnect main power source. Take out old fuse and
replace with fuse of identical rating or reset the circuit
breaker.
Recommended Maintenance Supplies
ITEM
1
2
3
4
5
6
7
8
8
PART NO.
See Page 32
95C1-12
17C11
See Page 35
242C1
242C2
242C2-2
242C1-4
DESCRIPTION
Knives
Spanner Wrench
Knife Removal Pin
Emery Wheels
Eastman Oil
Eastman Gear Lubricant
Eastman Lubriko
Bearing Grease
Eastman Air Line Lubricant
Form CR-50-0433
QTY.
1
1
1
2
1
1
1
1
Servicing
DO NOT USE AN EXCESSIVE AMOUNT OF OIL.
DO NOT USE SEWING MACHINE OIL OR DETERGENT
OIL.
Twice A Day:
-Oil emery wheel spindles ("C") with specially compounded
Eastman Oil (242C1).
Daily:
-Blow off entire machine and wipe track surface with dry
cloth (required twice a day depending on material).
-Lubricate knife gears. Grease knife gears using a grease
gun at the fitting located on the side of the knife standard.
Use Eastman Gear Lubricant formula (242C2).
Weekly:
-Check Knife blade and stones for adjustment or replacement.
-Check for any unusual wear and determine why.
-Check Main Drive belts for proper tension or excess wear.
Replace if necessary.
Monthly:
-Check mast, power line and air lines for wear or damage.
Replace if necessary.
-Grease knife gear bearing. Remove knife as described
previously. Remove bearing locknut with spanner wrench
and apply a small amount of Eastman Lubriko grease
(242C2-2) from tube.
THE EASTMAN
®
®
BLUE JAY
END CUTTER
MAST
ASSEMBLY
SEE PAGE 24-26
Pictorial Index
ITEM
1
2
3
4
5
6
7
8
PART NO.
332-99-8
335-34-8
410-34
402-34
203-34
BC-21407
11-2815
BC-12995
DESCRIPTION
Screw, Flat Head, 10-24 x 1/2
Screw, Socket Head, 1/4-20 x 1/2
Washer, Flat 1/4
Washer, Lock 1/4
Hex Nut. 1/4-20
Stabilizer Channel
Main Wiring Harness
Aux. Mounting Bracket
BLUE JAY
CUTTER
SEE PAGE 27
QTY.
4
4
4
4
4
2
1
1
1
TRACK &
CHUTE
ASSEMBLY
SEE PAGE 18
MAIN DRIVE
ASSEMBLY
SEE PAGE 20
ASSIST LIFT
MODULE
SEE PAGE 14
CONTROL
BOX
SEE PAGE 22
MAIN LIFT
MODULE
SEE PAGE 10
6
5
4
3
2
8
7
Form CR-50-0433
9
EASTMAN
Main Module
Std Config
BC-04446-1 (110V)
BC-04446-2 (220V/1Ph)
BC-04446-3 (220V/3Ph)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
335-93-4
100-17-6
100-17-1
320-86-10
BC-40256-1
11-4738
402-060
203-86
11-1333-2
335-34-8
342-34-12
BC-30486
331-36-36
203-36
217-52
9088-006
546-4-19
BC-12998
BC-12999
BC-40257
9124-067
333-34-8
100-19-9
100-18-2
-
DESCRIPTION
Screw, Socket Head #8-32 x 1/4
Union, Bulk Head 5/32 Tube
Union, Bulk Head 1/4 Tube
Screw, Binding Head #6-32 x 5/8
Cover, Top, Operator Side
Connector, 14P, Square Flange
Washer, Lock #6
Nut, Fin. Hex #6-32
Circuit Breaker
Screw, Socket Head 1/4-20 x 1/2
Screw, Set 1/4-20 x 3/4
Support, Clamp
Screw, Hex Head 5/16-18 x 2 1/4
Nut, Fin. Hex 5/16 -18
Nut Elastic Hex, Light, Thin 3/4-16
Clamp, Push/Pull 3/4 Dia.
Rivet
Cover
Cover M/I
Frame, Support
Decal, Knife Travel
Screw, Button Head 1/4-20 x 1/2
Bracket, Mounting
Regulator, Filter
-
Mirror Image Config.
BC-04446-1-MI (110V)
BC-04446-2-MI (220V/1Ph)
BC-04446-3-MI (220V/3Ph)
QTY.
4
1
2
8
1
1
8
8
1
4
4
1
2
2
2
2
2
1
1
1
1
2
1
1
-
ITEM
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
PART NO.
100-11-2
100-19-1
100-11-3
100-18-1
100-14-3
100-11-4
BC-21408
BC-21408-1
203-34
402-34
11-1708
313-86-18
11-11B
333-34-12
100-13-2
100-18-5
11-2821
100-10-1
100-10-6
BC-30505
9124-111
410-010
402-010
335-99-10
BC-12995
DESCRIPTION
QTY.
Connector, Male 1/4 Tube 1/4 NPT
1
Nipple, Close 1/4 NPT
1
Connector, Male 1/4 NPT
1
Valve, Main Shut-off
1
Tee, Street
2
Quick Disconnect, Female 1/4 NPT 1
Plate, Support, 10" lift
1
Plate, Support, 15" lift
1
Nut, Fin. Hex 1/4-20
4
Washer, Lock 1/4
4
Socket, Relay 11 Pins
1
Screw, Round Head #6-32 x 1 1/2
2
Module, Relay Safety
1
Screw, Button Head 1/4-20 x 3/4
4
Elbow, Swivel, Male 1/4 x 1/4
1
Valve, Flow Control, Knife Speed
1
Harness, Electrical
1
5/32" Air Tubing
A/R
1/4" Air Tubing
A/R
15" Lift Cover
1
Decal, 5 Amp.
3
Washer, Flat #10
2
Washer, Lock #10
2
Screw, Skt. Hd Cap #10-24 x 5/8
2
Alternate Regulator Mount(Not shown)1
A/R - As Required
M/I - Mirror Image
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
10
Form CR-50-0433
Please Specify machine voltage and complete serial number when ordering replacement parts.
4
5
Standard Configuration Shown
6
3
7
8
11
12
2
13
1
10
14
9
15
45
17
39
18
19
40
16
20
21
23
39
22
8
26
7
6
27
4
38
29
30
37
44
36
COMPRESSOR
AIR "IN"
28
31
35
46
47
48
34
33
TO
PULL-OFF
32
1/4" TUBING
5/32" TUBING
Form CR-50-0433
11
EASTMAN
Main Module (cont'd)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
DESCRIPTION
QTY.
335-39-12
Screw, Socket Head 3/8-24 x 3/4
4
333-34-16
Screw, Button Head 1/4-20 x 1
4
BC-12705
Block, Clamp
2
BC-12706
Block, Spacer, Rodless Cylinder
2
BC-21405
Plate, Mounting, Clevis Bracket
1
100-19-8
Clevis Bracket, Air Lift
1
100-19-7
Pin, Air Cylinder End
1
531-3-20
Pin, Cotter 3/32 x 1 1/4
2
9040-008
Bushing, Bronze
1
511-6-12
Pin, Roll 3/16 x 3/4
1
BC-12896
Support Plate
2
BC-12927
Rod End, Round Gear Rack
1
9040-018
Bushing
2
BC-12895
Bearing Block
2
BC-21583
Block, No Lift Only
2
BC-21475
Round Gear Rack 10"
1
BC-21475-1 Round Gear Rack 15"
1
BC-21582
Round Rod, No lift
1
BC-21479
Cam
1
335-99-8
Screw, Skt. Hd. Cap #10-24 x 1/2
1
206-43
Nut, Jam Hex 1/2-13
2
100-17-1
Union, Bulk Head 1/4 Tube
1
311-102-20 Screw, Skt. Hd. Cap #10-32 x 1-1/4 2
508C1-102 Terminal Block (110V)
1
508C1-101 Terminal Block (220V/1Ph only)
1
508C1-100 Terminal Block (220V/3Ph only)
1
9015-0003 Grommet
1
335-102-16 Screw, Skt. Hd. Cap #10-32 x 1
2
402-010
Washer, Lock #10
2
CHTW-20766 Switch Mounting Bracket
1
CHTW-2036 Plate, Nut, Knife Box
1
402-040
Washer, Lock 7/16
2
313-81-10
Screw, Rd. Hd. #4-40 x 5/8
2
11-1195
Switch
1
335-99-14
Screw, Skt. Hd. Cap #10-24 x 7/8
4
ITEM
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PART NO.
DESCRIPTION
11-1312
Fuse Holder, 110v
Fuse Holder, 220v
Fuse Holder, 220v/3ph
11-1351-2
Fuse, 5 Amp
11-1252
Lamp, Neon 110V
11-1252-1
Lamp, Neon 220V (Only)
11-4139-1
Push Button, Emer. Stop
11-1252-2
Nut, Speed, for Neon Lamp
100-13-1
Elbow, Swivel, Male 1/4 x 1/8
100-19-4
Base, Mounting
100-18-9
Valve, Safety
335-102-12 Screw, Flat Head #10-32 x 3/4
100-13-3
Elbow, Swivel, Male 5/32 x 1/8
100-12-1
Reducer, Tube End 5/32 x 1/4
100-14-1
Tee, Union 1/4 Tube
335-34-10
Screw, Skt.Hd.Cap 1/4-20 x 5/8
100-13-2
Elbow, Swivel, Male 1/4 x 1/4
11-4138-1
Adaptor, Mounting
11-4143-1
Block, Contact
BC-02506-1 Pulley & Block Assembly, Short
BC-02506-2 Pulley Assembly, Long M/I
333-102-4
Screw, Round Head #10-32 x 1/4
100-18-10
Element, Not
100-19-5
Base, Sub
100-18-14
Bracket, Mounting, Not Element
BC-40257
Frame, Support
100-14-6
Y-Plug-In 3 Port, 5/32 O.D. Tube
335-93-4
Screw, Socket Head #8-32 x 1/4
BC-30434-1 Cover
BC-30434
Cover, (Mirror Image only)
323-34-20
Screw, Round Head 1/4-20 x 1 1/4
402-34
Washer, Lock 1/4
100-18-8
Valve, F&R, Cutter 24VDC 1/4
BC-12708
Stud, Stabilizer
100-10-1
5/32" Air Tubing
100-10-6
1/4" Air Tubing
A/R - As Required
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
12
Form CR-50-0433
Please Specify machine voltage and complete serial number when ordering replacement parts.
QTY.
1
2
3
3
1
1
1
1
3
1
1
2
1
2
3
8
4
1
2
1
1
1
1
1
1
1
1
4
1
1
2
2
1
1
A/R
A/R
1
2
Standard Configuration Shown
2
3
3
36
4
4
37
35
5
35
6
7
35
38
9
10
8
12
11
13
33
14
32
34
31
14
30
13
27
28
25
15
23
20
16
33
29
39
40
41
43
44
55
26
24
46
21
47
42
53
42
22
17
42
54
45
19
48
51
56
18
49
52
50
39
40
1/4" TUBING
5/32" TUBING
51
Bellows Kit 9120-819
Form CR-50-0433
13
EASTMAN
Bellows Kit 9120-819
Assist Module
BC-04445
BC-04445-MI
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
335-93-4
BC-40256
335-34-8
BC-40257-1
335-99-10
342-34-8
BC-30486
331-36-36
203-36
217-52
9088-006
BC-02506-2
BC-02506-1
335-34-10
335-39-12
333-34-16
BC-12705
BC-12706
BC-21405
100-19-8
BC-12927
9040-008
511-6-12
100-19-7
531-3-20
BC-21475
BC-21475-1
BC-21582
DESCRIPTION
Screw, Socket Head #8-32 x 1/4
Cover, Top
Screw, Socket Head 1/4-20 x 1/2
Frame, Support
Screw, Skt. Hd. Cap #10-24 x 5/8
Screw, Set 1/4-20 x 1/2
Support, Clamp
Screw, Hex Head 5/16-18 x 2 1/4
Nut, Fin. Hex 5/16-18
Nut, 3/4-16
Clamp, Push/Pull 3/4 Dia.
Pulley Assy., Long
Pulley Assy., Short (M/I only)
Screw, Skt. Hd. 1/4-20 x 5/8
Screw, Skt. Hd. 3/8-24 x 3/4
Screw, Button Hd.1/4-20 x 1
Block, Clamp
Block, Spacer, Rodless Cylinder
Plate, Mounting, Clevis Bracket
Bracket, Clevis
Rod End
Bushing, Bronze
Pin, Roll 3/16 x 3/4
Pin
Pin, Cotter
Round Gear Rack 10"
Round Gear Rack 15"
Round Rod, No lift
QTY.
4
1
4
1
4
4
1
2
2
2
2
1
1
8
4
4
2
2
1
1
1
1
1
1
2
1
1
1
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
14
Form CR-50-0433
ITEM
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
PART NO.
9040-018
BC-12895
BC-21583
BC-12896
AD-12336
335-99-8
BC-30434
BC-30434-1
335-93-4
BC-21408
BC-21408-1
203-34
402-34
206-43
333-34-12
BC-12708
BC-12999
BC-12998
546-4-19
BC-30505
410-010
402-010
335-99-10
BC-30509
DESCRIPTION
Bushing
Block, Bearing
Block, No Lift Only
Support Plate
Retainer
Screw, Skt. Hd Cap #10-24 x 1/2
Cover
Cover, (M/I Only)
Screw, Socket Head #8-32 x 1/4
Plate, Support
Plate, Support,(15" Lift Only)
Nut, Fin. Hex 1/4-20
Washer, Lock 1/4
Nut, Jam Hex 1/2-13
Screw, Button Head 1/4-20 x 3/4
Stud, Stabilizer
Cover Plate
Cover Plate M/I
Rivet
15" Lift Cover
Washer, Flat #10
Washer, Flat #10
Screw, Skt. Hd Cap #10-24 x 5/8
NoLift Support Bracket
M/I Mirror Image
Please Specify machine voltage and complete serial number when ordering replacement parts.
QTY.
2
2
2
1
1
1
1
1
4
1
1
4
4
2
4
1
1
1
2
1
2
2
2
1
15
2
1
15
16
16
39
4
17
17
40
7
14
19
23
3
20
6
8
18
21
13
5
24
22
9
10
25
12
11
26
27
28
36
38
35
37
34
27
36
32
26
29
33
30
31
41
42
43
45
44
Standard Configuration Shown
32
Form CR-50-0433
15
EASTMAN
Pulley & Block Assembly
(Long) BC-02506-2
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
9097-017
344-102-12
411-48-2
9020-0202
BC-12899
BC-21477
603-6-6-18
BC-12897
9104-0204
632-40
344-36-4
DESCRIPTION
Pulley, 3/8w, 24 Groove
Setscrew, 10-32 x 3/4
Washer, Fibre 1/16 Thk.
Bearing
Spacer
Bearing BLock, Long
Key, Square 3/16 x 1 1/8 Long
Shaft
Spur Gear
Retaining Ring, External
Setscrew, 5/16-18 x 1/4 Long
QTY.
1
1
2
2
1
1
2
1
1
2
1
6
2
4
1
10
5
3
11
7
7
3
4
8
16
Form CR-50-0433
10
9
Pulley & Block Assembly
(Short) BC-02506-1
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
9097-017
344-102-12
411-48-2
9020-0202
BC-12899
BC-21476
603-6-6-18
BC-12897
9104-0204
632-40
344-36-4
DESCRIPTION
Pulley, 3/8w, 24 Groove
Setscrew, 10-32 x 3/4
Washer, Fibre 1/16 Thk.
Bearing
Spacer
Bearing BLock, Short
Key, Square 3/16 x 1 1/8 Long
Shaft
Spur Gear
Retaining Ring, External
Setscrew, 5/16-18 x 1/4 Long
QTY.
2
1
2
2
1
1
2
1
1
2
1
6
2
1
4
5
3
10
11
7
7
3
10
9
4
8
Form CR-50-0433
17
EASTMAN
Track and Chute Assembly
With Lift
No Lift
BC-04460-MS
BC-04444-MS
BC-04544-MS
BC-04482-MS
(Notched)
(Plain)
(Notched)
(Plain)
ITEM PART NO.
1 9065-002
2 BC-40223-MS
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
DESCRIPTION
QTY.
Rubber Extr. D-shaped
A/R
Chute
1
BC-40260-MS
Notched Chute
1
332-102-6
Screw, Socket Flat Head
10-32 x 3/8
12
344-34-4
Screw, Hex Skt. Set 1/4-20 x 1/4
2
511-4-12
Pin, Roll 1/8 x 3/4
2
BC-21548
Arm, Tear Drop Press Tube
2
335-36-16
Screw, Skt. Hd. Cap 5/16-18 x 1
4
BC-21401-MS Lock Bar
1
BC-21547-MS Press Tube, Tear Drop Style
1
BC-21547-1-MS Press Tube, KBox Style
1
BC-21547-2-MS Press Tube, Awning Style
1
411-44-2
Washer, Fiber
2
9044-001
Bushing
6
335-102-20
Screw, Skt. Hd. Cap #10-32 x 1-1/4 2
410-010
Washer, Flat #10
4
100-14-5
Y-Union, 3 Port
2
211-102
Nut, Elastic Hex #10-32
2
335-99-16
Screw, Skt. Hd. Cap #10-24 x 1
1
9005-213
Spring, Extension
1
335-102-12
Screw, Skt. Hd. Cap #10-32 x 3/4
1
9060-021
Shaft, Collar 1/4 x 1/2 x 9/32
1
9001-002
Washer, Nylon 1/4 x 1/2 x .062
2
511-4-14
Pin, Roll 1/8 x 7/8
1
344-34-4
Screw, Hex Skt. Set 1/4-20 x 1/4
4
211-99
Nut, Elastic Hex Light #10-24
1
BC-12892
Actuator Lever
1
11-1195
Switch, Limit
1
402-040
Washer, Lock 7/16
1
313-81-10
Screw, Rd. Hd. #4-40 x 5/8
1
100-20-3
Cylinder, 3/4" Bore
2
100-19-18
Piston Rod Clevis, 10-32 Thd.
2
100-11-5
Connector, 5/32 Tube
4
BC-12972
Clamp Pressure Lever
2
BC-21473
Lever, Limit Switch
5
335-38-12
Screw, Skt. Hd. Cap 3/8-16 x 3/4
2
335-86-10
Screw, Skt. Hd. Cap #6-32 x 5/8
4
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
18
Form CR-50-0433
Replacement Seals Available,
For Replacement Seals and
Procedures Refer To
Cylinder Repair Manual
CR-50-0435A
ITEM PART NO.
DESCRIPTION
QTY.
35 BC-12973
Mounting Bracket, Cylinder
2
36 BC-12699
Stud Plate
12
37 BC-30432-3 Support Chute, Switch Mount
1
BC-30432-2 Support Chute, Right
4
38 BC-30432-1 Support Chute, Left
1
39 410-34
Washer, Flat
12
40 402-34
Washer, Lock 1/4
12
41 9042-118
Bushing, Small
6
42 411-38-2
Fibre Washer
2
43 402-38
Washer, Lock 3/8
2
44 206-38
Nut, Jam Hex 3/8-16
2
45 11-2806
Limit Switch Ass'y.
2
46 100-13-7
Elbow, Male Swivel 1/4 x 1/8 NPT
1
47 BC-12703
Felt Lint Pad, Exterior
2
48 BC-13124
Side Shield
2
546-4-19
Pin
4
49 BC-40224-MS Track, Rodless Cylinder
1
50 BC-12707
Plate, Mounting Main
1
51 335-34-8
Screw, Skt. Hd. Cap 1/4-20 x 1/2
4
52 9067-003
Foam Tape, Adhesive
A/R
53 9068-007
Tape, Grid
A/R
54 BC-21440-MS Tube, Rect., Support 84" & Up
1
55 203-34
Nut, Hex 1/4-20
7
56 BC-21406
Plate, Mounting
1
57 100-12-4
Reducer 1/8 x 1/4
1
58 100-19-1
Hex Nipple, Pipe 1/4 x 1/4
1
59 100-16-2
Muffler, Speed Control
1
60 100-18-12
Valve, Exhaust
1
61 100-11-1
Male Connector, 1/4" Tube
1
62 BC-12893-MS Switch Shaft, Elec. Lift
1
63 100-10-1
Tubing 5/32
A/R
64 100-10-6
Tubing 1/4
A/R
65 11-1972-2
Cable Wrap
A/R
66 BC-13438
Splice Plate
A/R
67 BC-21884
Track Mounting Bracket (No Lift Only)A/R
A/R - As Required
MS - Machine Size
Please Specify machine voltage and complete serial number when ordering replacement parts.
3
1
1/4" TUBING
3
66
5/32" TUBING
2
5
4
6
7
8
4
48
9
5
12
14 13
6
38
11
14
7
30
10
15 13
28
22
31
37 16
29
23
27 26
37
18
21
42
35 33 25
34
11
17
62
10
20
20
19
45
24
44
43
41 55
40
39 36
32
61
60
59
58
57
47
47
45
56
52
46
51
49
53
54
36
36
50
51
67
40
55
Form CR-50-0433
55
19
EASTMAN
Main Drive Assembly
BC-04447-MS (110 Volt)
BC-04448-MS (220 Volt) 1 phase
BC-04476-MS (220 Volt) 3 phase
ITEM PART NO.
1 378-86-4
2 BC-30490
3 BC-21506
BC-21506-1
BC-21506-2
BC-21506-3
BC-21506-4
4 BC-21505
BC-21505-1
BC-21505-2
BC-21505-3
BC-21505-4
5 BC-30490-1
6 BC-40332-1
6A BC-40332-2
7 BC-12923
8 402-080
9 BC-12974
10 335-102-8
11 402-010
12 410-010
13 11-0268-110
11-0268-220
14 202-93
15 100-18-20
16 100-11-5
17 100-18-19
18 313-81-16
19 402-040
20 202-81
21 BC-21551
22 203-99
23 BC-21500
BC-21500-1
24 9097-018
DESCRIPTION
QTY.
Screw, Pan Hd. #6 x 1/4
18
Side Belt Cover, Op. Side
1
Top Shaft Cover, Op. Side, 54"-72" 1
Top Cover, Op. Side, 78"- 96"
1
Top Cover, Op. Side, 102"- 120"
1
Top Cover, Op. Side, 126"- 144"
1
Top Cover, Op. Side, 156"-168"
1
Top Shaft Cover, Non-Op., 54"-72" 1
Top Shaft Cover, Non-Op., 78"- 96" 1
Top Cover, Non-Op., 102"-120"
1
Top Cover, Non-Op., 126"-144"
1
Top Cover, Non-Op., 156"-168"
1
Side Belt Cover, Non-Op. Side
1
Center Shaft Cover
1
Center Shaft Cover
1
Velcro
A/R
Screw, Pan Hd. #8-32 x 5/8
2
Mounting Bracket, Relay Box
1
Screw, Skt. Hd. Cap#10-32 x 1/2
8
Washer, Lock #10
20
Washer, Flat #10
20
Lift Motor Control Assembly 110V
1
Lift Motor Control Assembly 220V
1
Nut, Machine #8-32
2
Valve, Air Solenoid
1
Connector, 5/32 Tube
3
Flow Control Valve, 10-32 Thd.
2
Screw, Rd. Hd. #4-40 x 1
2
Washer, Lock #4
2
Nut, Machine Scr. Hex #4-40
2
Mounting Bracket, Clamp Valve
1
Nut, #10-24
16
Plate, Top
4
Plate, Top (48" & 54" Only)
2
Split Pulley
2
ITEM
25
26
27
28
29
30
31
32
33
PART NO.
9013-012
BC-12900-MS
203-36
402-36
410-36
BC-12920
603-4-4-10
9059-028
11-6021
11-6020
34 335-36-28
DESCRIPTION
QTY.
Timing Belt
2
Drive Shaft
2
Nut, Fin. Hex 5/16-18
18
Washer, Lock 5/16
20
Washer, Flat 5/16
22
Pillow Block
4
Key, Sq. .125 x .125 x .625
4
Coupling
2
110V Motor
1
220V Motor
1
Screw, Skt. Hd. Cap
5/16 x 18 x 1.75
8
35 BC-02575
Motor Plate Assembly
1
36 BC-21681
Bracket, Outer Face
1
37 11-578
Resistor, 110 Volt, 5 ohms
1
11-527
Resistor , 220 Volt, 50 ohms
1
38 100-17-1
Bulk Head Union 1/4" Tube
2
39 BC-21501
Plate, Bottom
2
BC-21501-1
Plate, Top (48" & 54" Only)
2
40 332-99-24
Screw, Flat Head 10-24 x 1.5
16
41 335-36-10
Screw, Skt. Hd. Cap 5/16-18 x 5/8
8
42 BC-02514-MS Extension Tube
4
43 331-36-16
Screw, Hex Hd. Cap 5/16-18 x 1
4
44 BC-12921
Tension Bar
2
45 BC-02513
Clamp Bracket
2
46 331-36-36
Screw, Hex Hd. Cap
5/16-18 x 2-1/4
2
47 9088-006
Clamp, Push/Pull
2
48 217-52
Nut, Elastic 3/4-16
2
49 BC-21682
Bracket, Inner
1
50 VB-32
Grommet
5
51 100-10-1
5/32 Tube, Airline
A/R
52 100-10-6
1/4" Tube, Airline
A/R
53 11-1972-2
Tubing Wrap
A/R
A/R - As Required
MS - Machine Size
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
20
Form CR-50-0433
Please Specify machine voltage and complete serial number when ordering replacement parts.
1
4
5
1
3
6A
1
6
1
25
7
2
7
10
37
11
12
15
10
11
18
16
17
8
22
14
32
9
21 19
20
13
27
22
11
25
29
30
28
27
28
29
31
33
31
35
26
30
27
28
42
29
10
11
23
23
24
50
34
10
11
41
28
43
29
36
38
41
39
46
27
44
40
48
45
49
1/4" TUBING
5/32" TUBING
47
40
Replacement Lift Motor Brush
9120-713
(2) Required
Form CR-50-0433
21
EASTMAN
Digital Control Box
11-8000-110 (110 volt)
11-8000-220 (220 volt)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
11-7025
9124-151
580C1-213
580C1-212
11-8001
11-4205
11-8007
BC-30638
11-0281
11-0280
11-8004
20C13-109
11-0282
313-77-4
313-86-6
BC-21894
203-86
203-86
11-8003
11-8006
11-8002
DESCRIPTION
Touch Pad, LCD Blue Jay
Decal, On/Off Clamp
Switch, Power (110v only)
Switch, Power (220v only)
Power Switch Harness
Switch, Momentary, Clamp
Clamp Switch Harness
Panel, Touch Pad
LCD Display, Blue Jay
CPU Internal Board
CPU Harness
Screw, Binding Hd #4-40 x 3/16
Battery Backup, LCD Blue Jay
Screw, Round Hd #3-48 x 1/4
Screw, Round Head 6-32 x 3/8
Plate, Bottom, Control Box
Nut, Fin. Hex #6-32
Nut, Fin. Hex #6-32
Pull Off Interface Harness
Clamp Valve Interface Harness
I/O Cable Interface Harness
QTY.
1
1
1
1
1
1
1
1
1
1
1
4
1
4
12
1
4
12
1
1
1
ITEM
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
*33
34
*35
*36
PART NO.
DESCRIPTION
QTY.
331-36-36 Screw, Hex Head 5/16-18 x 2 1/4
1
203-36
Nut, Hex 5/16-18
1
BC-30436 Bracket, Support, Clamp
1
217-52
Nut, Hex, Elastic 3/4-16
1
9088-006 Clamp, Push/Pull
1
335-34-8
Screw, Socket Head 1/4-20 x 1/2
2
402-34
Washer, Lock 1/4
2
11-106
Indicator, Audio
1
11-8005
Indicator Harness
1
11-843-6
Cabinet, LCD Blue Jay
1
91-26067-4 Label, 115 Volts
1
91-26067-5 Label, 220 Volts
1
313-86-6
Screw, Round Head 6-32 x 3/8
4
313-86-6
Screw, Round Head 6-32 x 3/8
4
11-0279
PCB Assembly, LCD Blue Jay
BC-13440 Nut Plate, Touch Pad Panel
1
306C80-201 Screw, #8-18 x 3/8
10
11-2805
Cord, Remote, 25 Ft.
1
11-2803
Control, Remote
1
9124-101 Decal, Single Remote
1
11-2860
Remote Clamp Interface
1
11-2804
Dual Operator Remote(not shown) 1
*Optional
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
22
Form CR-50-0433
Please Specify machine voltage and complete serial number when ordering replacement parts.
34
32
33
SINGLE REMOTE
CONTROL
35
Form CR-50-0433
23
EASTMAN
Festoon Style Mast Assembly
For Machines 96" and Greater
BC-03283-1-MS (110 volt)
BC-03283-2-MS (220 volt,1 phase)
BC-03283-3-MS (220 volt, 3 phase)
ITEM PART NO.
1
67-26038
2
67-26055
3
11-975
4
67-26043
5
BC-30608-1
6
BC-21810
7
410-36
8
402-36
9
331-36-12
10 331-38-56
11 410-38
12 331-38-16
13 402-38
14 205-38
15 67-26040
16 205-34
17 BC-30607
18 331-38-32
19 BC-21811
20 523C1-102
523C1-101
523C1-100
21 832
22 67-26042
23 BC-30608-2
24 131-004
25 9015-0003
26 508C1-102
508C1-101
508C1-100
27 332-102-16
-MS Machine Size
A/R - As Required
24
Form CR-50-0433
DESCRIPTION
QTY.
Festoon Roller Track
1
Festoon Webbing Strap
6
Cable Tie
6
Festoon Trolley
6
Bracket, Right Festoon
1
Mounting Plate
2
Washer, Flat, 5/16
4
Washer, Lock, 5/16
4
Screw, Hex, 5/16-18 x 3/4
4
Scre, Sckt. Hd. Cap 3/8-16 x 3-1/2
4
Washer, Flat, 3/8
32
Screw, Hex, 5/16-18 x 1
4
Washer, Lock, 3/8
16
Nut, 3/8-16
16
Festoon Cieling Bracket
2
Nut, 1/4-20
1
Upright Bracket Festoon
2
Screw, Hex 3/8-16 x 2
8
Mounting Bracket
2
Plug, Attachment (110V only)
1
Plug, Attachment (220V/1Ph only)
1
Plug, Attachment (220V/3Ph only)
1
Wire, 18GA/3 Wht,Blk,Gr x 19'
A/R
Festoon End Stop
2
Bracket, Left Festoon
1
Connector, 1/2", Straight
1
Grommet
1
Terminal Block (110V)
1
Terminal Block (220V/1Ph only) 1
Terminal Block (220V/3Ph only) 1
Screw, Flat Hd. #10-32 x 1
2
Form CR-50-0433
25
EASTMAN
Mast Assembly
BC-02475-1 (110V)
BC-02475-2 (220V/1Ph)
BC-02475-3 (220V/3Ph)
2
1
3
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
4
24
9
5
Please Specify machine voltage and complete serial number when ordering replacement parts.
7
6
10
11
12
14
19
16
18
15
23
17
22
13
21
14
15
18
20
ITEM
1
2
3
4
5
6
7
8
26
PART NO.
523C1-102
523C1-101
523C1-100
916
941
11-975
BC-12878
RM-6006
RM-6007
9015-0003
508C1-102
508C1-101
508C1-100
832
826
DESCRIPTION
Plug, Attachment (110V only)
Plug, Attachment (220V/1Ph only)
Plug, Attachment (220V/3Ph only)
Cable, Coil
Cable, Coil (220V/3Ph only)
Ty-Rap
Rod, Flex
Conduit, Flexible 1/2
Conduit, Flexible 3/4
(220V/3Ph only)
Grommet
Terminal Block (110V)
Terminal Block (220V/1Ph only)
Terminal Block (220V/3Ph only)
Cable 18Ga/3 (Not Shown)
Cable 16Ga/4 (220V/3Ph only)
Form CR-50-0433
QTY.
1
1
1
1
1
1
1
A/R
A/R
1
1
1
1
A/R
A/R
ITEM PART NO.
9
332-102-16
10
333-102-6
11
402-010
12
BC-21546
13
211-102
14
BC-12709
15
344-102-6
16
BC-30435
17
335-34-6
18
335-102-8
19
BC-30436
20
9088-006
21
217-52
22
203-36
23
331-36-36
24
BC-13241
A/R-As Required
DESCRIPTION
QTY.
Screw, Flat Hd. #10-32 x 1
2
Screw, Button Hd. #10-32 x 3/8
2
Washer, Lock #10
2
Mast Cover
1
Nut, Elastic #10-32
2
Mounting Block, Rod
2
Screw, Hex Socket Set 10-32 x 3/8 4
Mounting Plate, Rod
1
Screw, Socket Head 1/4-20 x 3/8
2
Screw, Socket Head 10-32 x 1/2
4
Bracket, Clamp Support
1
Clamp, Push-Pull
1
Nut, Lock 3/4-16
1
Nut, Hex 5/16-18
1
Screw, Hex Head 5/16-18 x 2 1/4
1
Strain Relief
1
THE EASTMAN
®
BLUE JAY
®
Pictorial Index
ITEM
PART NO.
1
2
3
4
300C14-4
17C1-4
301C14-3
302C12-3
DESCRIPTION
Screw, 10-24 x 1/2
Taper Pin
Screw, Fil. Head, 10-24 x 1/2
Screw, Flat Head, 8-32 x 3/8
QTY.
2
2
3
2
MOTOR
ASSEMBLY
SEE PAGE 28
4
1
SHARPENER
ASSEMBLY
SEE PAGE 32
3
2
STANDARD
ASSEMBLY
SEE PAGE 30
Form CR-50-0433
27
EASTMAN
Motor Assembly
517C1-1274 (110v/1ph)50/60cy,dc
517C1-1275 (220v/1ph)50/60cy,dc
517C1-1259 (220v/1ph)60cy
ITEM
36
517C1-1273 (220v/1ph)50cy
ITEM
PART NO.
1
2
3
4
301C10-3
53C7-39
4C1-118
597C2-21
597C2-22
300C12-3
580C1-70
8C5-10
305C10-1
12C1-32
90C6-46
12C1-12
20C3-37
90C1-158
783C1-3
199C1-19
--514C4-254
514C4-258
8C4-72
513C3-239
4C2-116
12C1-34
18C6-38
300C10-2
52C5-175
4C2-116
580C1-85
8C4-20
300C10-4
53C2-107
508C1-102
508C1-101
302C15-8
10C2-30
90C2-146
90C6-29
4C1-87
See Chart
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
DESCRIPTION
Screw, Fillister Head #6-32 x 3/8
Cover, Bearing, Rear
Locknut, Bearing, Rear
Cutout Assembly,60cy
Cutout Assembly,50cy
Screw, Round Head #8-32 x 3/8
Switch, Cutout
Insulation, Switch
Screw, Binding Head #6-32 x 1/4
Washer, Lock #6
Bearing, Ball
Washer, Loading Spring
Screw
Housing, Bearing, Rear
Ground Wire Assembly
Lug, Ring Tongue, #8
Stator and Band, 110V
Stator and Band, 220V,60cy
Stator and Band, 220V,50cy
Insulation, Switch
Rotor and Shaft
Hex Nut
Washer, Lock
Ring, Locating
Screw, Round Head #6-32 x 1/4
Base, Switch, 3Ph
Hex Nut
Switch, 1Ph
Insulation, Switch
Screw, Round Head #6-32 x 3/8
Cover, Switch
Block, Terminal Assembly, 110V
Block, Terminal Assembly, 220V
Screw, Flat Head #10-32 x 1 1/8
Fan, Rotor
Housing, Bearing, Front
Bearing, Ball
Locknut, Bearing, Front
Shim Spacer
QTY.
2
1
1
1
1
2
1
1
1
1
1
1
4
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
A/R
PART NO.
1C5-33
37
675C1-11
38
4C1-180
39
536C2-6
40
517C3-11
517C3-12
41
301C15-4
42
53C1-18
43
305C10-1
44
12C1-32
45
783C1-3
46
239C1-8
47
4C1-149
48
302C14-5
49
302C15-8
50
55C4-163
51
301C14-5
52
36C1-17
A/R - As required
DESCRIPTION
Sleeve, Spacer
Gear Set
Nut, Bearing, Screw
Housing, Front, With Bearing
Motor, 110vdc
Motor, 220vdc
Screw, 10-32 x 3/4
Cover
Screw, #6-32 x 1/4
Lock Washer, #6
Ground Wire
Rectifier
Stop Nut, 10-32
Screw, 10-24 x 1/2
Screw, Flat Head #10-32 x 1 1/8
Spacer, Motor Mount
Screw, 10-24 x 3/4
Motor Brush
29
42
49
41
48
47
43
Form CR-50-0433
46
44
45
40
52
50
51
DC Style
28
QTY.
1
1
4
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
Brush Kit 9120-713
12C11-17A
12C11-17B
12C11-17C
12C11-17D
12C11-17E
Shim Spacer Chart
Shim Spacer, .002 Thick
Shim Spacer, .003 Thick
Shim Spacer, .004 Thick
Shim Spacer, .005 Thick
Shim Spacer, .010 Thick
TERMINAL
BLOCK
SEE PAGE 38
*
*
*
* NOT INCLUDED
Form CR-50-0433
29
EASTMAN
Motor Assembly
517C1-1263 (220v/50cy/3ph)
517C1-1262 (220v/60cy/3ph)
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
301C10-3
53C7-39
4C1-118
1C4-10
90C6-46
12C1-12
305C10-1
12C1-32
783C1-3
90C1-158
20C3-37
514C4-255
514C4-256
13
199C1-19
14
513C3-239
15
4C2-116
16
12C1-34
17
18C6-38
18
300C10-2
19
52C5-175
20
4C2-116
21
580C1-85
22
8C4-20
23
300C10-4
24
53C2-107
25
508C1-100
26
302C15-8
27
10C2-30
28
536C2-6
29
90C2-146
30
90C6-29
31
4C1-87
32
See Chart
33
1C5-33
34
675C1-11
35
4C1-180
A/R - As Required
12C11-17A
12C11-17B
12C11-17C
12C11-17D
12C11-17E
30
Form CR-50-0433
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
DESCRIPTION
Screw, Fillister Head #6-32 x 3/8
Cover, Bearing, Rear
Locknut, Bearing, Rear
Sleeve
Bearing, Ball
Washer, Loading Spring
Screw, Binding Head #6-32 x 1/4
Washer, Lock #6
Ground Wire Assembly
Housing, Bearing, Rear
Screw
Stator and Band, 220V/60cy/3ph
Stator and Band, 220V/50cy/3ph
Lug, Ring Tongue, #8
Rotor and Shaft
Hex Nut
Washer, Lock
Ring, Locating
Screw, Round Head #6-32 x 1/4
Base, Switch, 3Ph
Hex Nut
Switch, 1Ph
Insulation, Switch
Screw, Round Head #6-32 x 3/8
Cover, Switch
Block, Terminal Ass'y, 220v/3ph
Screw, Flat Head #10-32 x 1 1/8
Fan, Rotor
Housing, Front, With Bearing
Housing, Bearing, Front
Bearing, Ball
Locknut, Bearing, Front
Shim Spacer
Sleeve, Spacer
Gear Set
Nut, Bearing, Screw
Shim Spacer Chart
Shim Spacer, .002 Thick
Shim Spacer, .003 Thick
Shim Spacer, .004 Thick
Shim Spacer, .005 Thick
Shim Spacer, .010 Thick
QTY.
2
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
A/R
1
1
4
*
*
*
* NOT INCLUDED
Form CR-50-0433
31
EASTMAN
Standard Assembly
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
79C12-447
333-81-3
300C12-2
25C5-72
17C1-5
12C15-103
25C4-187
20C12-180
13C2-20
68C2-18
20C12-181
13
14
15
16
17
12C15-14
20C5-2
4C1-81
*
216C1-2
DESCRIPTION
Plow Plate
Screw, Button Head #4-40 x 3/16
Screw, Round Head #8-32 x 1/4
Guard, Sharpener
Pin, Dowel
Washer, Flat
Guard, Knife, Side
Screw, Guard
Knob, Thumb Screw
Guard, Press Foot
Screw, One-Way,
Right Hand #10-24 x 1/2
Washer, Flat
Thumb Screw
Nut, Lock, Knife
5" Knife
Seal, Thread
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
QTY.
1
2
2
1
2
1
1
2
2
1
1
1
1
1
1
1
ITEM
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4C1-114
20C4-29
90C6-9
675C1-11
12C9-8
511C1-132
53C4-65
260C3-2
300C12-7
725C1-3A
79C5-267
79C5-269
29
46C3-48
30
308C10-3
31
308C24-1
32
814C2-2
33
79C5-268
34
726C1-30
35
305C8-7
36
55C4-160
37
68C2-19
38
20C12-177
* - See Chart
DESCRIPTION
QTY.
Nut, Lock, Knife Gear
1
Screw, Lock, Knife Bearing
1
Bearing, Ball
1
Gear Set
1
Shim
1
Standard
1
Cover, Gear
1
Fitting, Grease
1
Screw, Round Head #8-32 x 5/8
2
Base Plate Assembly
1
Plate, Throat
1
Plate, Throat, Mirror Image
Clamp, Throat Plate
1
Screw, Socket Head #6-32 x 3/8
2
Screw, Socket Head 3/8-24 x 1/2
1
Shear Throat Plate Assembly
1
Plate, Throat, Shear
1
Plate, Shear, With Blank
1
Screw, #4-40 x 3/16
1
Spacer
1
Guard, Mirror Image Only
1
Screw
2
For best results use only
GENUINE
EASTMAN Knives
The guarantee covering your Blue Jay Cutter
is not valid if knives other than those
manufactured by Eastman are used.
5" DIAMETER
ROUND KNIFE SELECTION CHART
80C1-101
80C1-101G
80C1-101HS
80C1-101HSG
Carbon Steel
Carbon Steel, Grooved
High Speed Steel
High Speed Steel, Grooved
Teflon coated knives available.
Order by adding "T" to end of knife part number
32
Form CR-50-0433
4
5
8
9
10
6
26
25
24
7
23
11
12
6
21
38
20
19
13
37
18
14
16
17
1 22
15
2
27
36
28
31
32
33
34
29
30
29
35
30
SHEAR THROAT PLATE ASSEMBLY
Form CR-50-0433
33
EASTMAN
Sharpener Assembly
637C1-36
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
1
4
2
3
5
7
8
9
5
6
10
34
Form CR-50-0433
ITEM
1
2
3
PART NO.
34C1-20
11C10-19
540C1-58
4
5
6
7
8
9
10
309C12-3
12C15-29
302C12-3
636C1-9
300C12-3
12C1-21
540C1-57
DESCRIPTION
Spring, Sharpener
Shaft Assembly
Arm Assembly,
Left Hand (220 Grit)
Screw, Set #8-32 x 3/16
Washer, Flat
Screw, Flat Head # 8-32 x 3/8
Bracket, Sharpener Arm
Screw, Round Head #8-32 x 3/8
Washer, Lock
Arm Assembly,
Right Hand (220 Grit)
QTY.
1
1
1
1
2
2
1
1
1
1
Sharpener Assembly
(cont'd)
1
2
3
4
5
8
9
6
12
7
13
10
11
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
20C13-20
12C1-28
*
12C15-70
92C1-12
*
300C10-5
20C6-11
304C10-3
35C5-57
35C5-65
25C4-161
57C2-25
300C8-8
* - See Chart
DESCRIPTION
Screw, Emery Wheel
Washer, Brass
Emery Wheel
Washer, Paper
Spindle
Emery Wheel Assembly
Screw, Round Head #6-32 x 7/16
Screw, Adjusting
Screw, Lock, Spindle
Arm, Sharpener, Left Hand
Arm, Sharpener, Right Hand
Guard, Knife
Lever, Sharpener
Screw, Round Head #4-40 x 5/16
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
For best results use only
GENUINE
EASTMAN Emery Wheels
Emery Wheel Assembly SELECTION CHART
541C1-9
541C1-13
541C1-21
Emery Wheel Assembly, 120 Grit
Emery Wheel Assembly, 150 Grit
Emery Wheel Assembly, 220 Grit
Emery Wheel SELECTION CHART
133C1-25
133C1-12
133C1-14
Emery Wheel, 220 Grit
Emery Wheel, 120 Grit
Emery Wheel, 150 Grit
Form CR-50-0433
35
EASTMAN
HD Standard Assembly
Standard configuration shown
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
DESCRIPTION
300C12-2 Screw, Round Head #8-32 x 1/4
25C5-72
Guard, Sharpener
17C1-22
Pin, Dowel
12C15-103 Washer, Flat
25C4-198 Guard, Knife, Side
20C12-180A Screw, Guard, Long
13C2-20
Knob, Thumb Screw
79C2-61
Decal, Knife Guard
68C2-18
Guard, Press Foot
20C12-181 Screw, One-Way,
Right Hand #10-24 x 1/2
12C15-14 Washer, Flat
20C5-2
Thumb Screw
532-6-20
Dowel Pin, 3/16 x 1-1/4
342-86-8
Setscrew, Hex #6-32 x 1/2
79C12-448 Baseplate, Blue Jay HD, Std
79C12-448-1Baseplate, Blue Jay HD, M/I
9078-008 Plunger Setscrew
726C1-42 Shear Plate, Blue Jay HD
4C1-81
Nut, Lock, Knife
80C1-164 4" Knife with Shear Bevel
216C1-2
Seal, Thread
4C1-114
Nut, Lock, Knife Gear
QTY.
2
1
2
1
1
2
2
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
ITEM
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
PART NO.
DESCRIPTION
20C4-29
Screw, Lock, Knife Bearing
90C6-9
Bearing, Ball
675C1-17 Gear Set, 2-1/2:1
12C9-8
Shim
302C3-1
Screw, Flat Hd. #2-56 x 1/4
120C1-50 Plow, Blue Jay HD
305C8-1
Screw, Binding Hd. #4-40 x 1/4
120C-51
Lint Plow, Blue Jay HD
511C1-135 Standard, 4" Bluy Jay HD
79C2-62
Decal, Knife Caution
260C3-2
Fitting, Grease
300C12-7 Screw, Round Head #8-32 x 5/8
53C4-65A Cover, Gear, Blue Jay HD
541C1-17 Emery wheel, 220 Grit
12C15-57 Washer, Spring
21C5-5
Sharpener Bushing, Long
301C12-9 Screw, Fil. Hd. #6-32 x 3/16
BC-21946 Sharpener Mount, Std
BC-21946-1 Sharpener Mount, M/I
335-93-10 Screw, Socket Hd. #8-32 x 5/8
21C6-4
Sharpener Bushing
34C10-158 Sharpener Spring
20C12-160 Sharpener Button
335-36-10 Screw, Socket Hd. 5/16-18 x 5/8
Std - Standard Configuration
M/I - Mirror Image Configuration
For best results use only
GENUINE
EASTMAN Knives
The guarantee covering your Blue Jay Cutter
is not valid if knives other than those
manufactured by Eastman are used.
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
36
Form CR-50-0433
QTY.
1
1
1
1
5
1
2
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
3
Standard configuration shown
Standard configuration shown
Form CR-50-0433
37
EASTMAN
TERMINAL BLOCK
PATENT 4,609,244
508C1-100
SHOWN
ATTACHMENT PLUG
PATENT 4,609,244
523C1-100
SHOWN
WARNING
38
Form CR-50-0433
EASTMAN
15A
120V ~
EASTMAN
25A
42V ~
,E
L1,N
L2
L3
,E
L1,N
L2
L3
DESCRIPTION
Screw, 10-32 x 1 1/8 Flat Hd
Terminal Block Top
U-Lock Screw
Terminal Contact w/Pin E
Terminal Contact w/pin L1, N
Terminal Contact w/Pin L2
Terminal Contact w/Pin L3
Terminal Block Bottom
Terminal Contact w/Pin L1, N
Terminal Contact w/Pin L2
Terminal Contact w/Pin L3
Terminal Sleeve (current)
Spring
Cord Sleeve
Screw, 4-40 x 1/2 Round Hd.
Thumb Clip
Cord Clamp
Attachment Plug Body
Rivet
Terminal Sleeve
Terminal Sleeve (current)
U-Lock Screw
Attachment Plug Cover
Screw, 4-40 x 7/8 Flat Hd.
Terminal Block Complete
Attatchment Plug Complete
EASTMAN
10A
220V ~
,E
L1,N
L2
L3
PART NO.
302C15-8
--------------20C13-103
667C1-22
667C1-23
667C1-24
667C1-25
51C1-61
667C1-26
667C1-27
667C1-28
47C3-21
34C10-170
1C13-27
300C8-2
98C4-37
50C7-27
--------------91C4-22
47C3-19
47C3-20
20C13-103
--------------302C8-8
-----------------------------
EASTMAN
10A
220V 3~
,E
L1,N
L2
L3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
EASTMAN
10A
380V 3~
,E
L1,N
L2
L3
Electrical connections to this machine must be made by a qualified electrician ONLY. Failure to follow applicable codes and regulations and conduct a ground lead to terminal "E"
on the attachment plug may result in serious personal injuries.For user safety, connect a
ground lead to terminal “E” on the attachment plug.Always unplug the machine before
performing maintenance, adjustment or repairs.
2
51C1-64
4
1
1
1
1
1
----1
1
2
1
1
82C1-46
1
1
3
4
53C3-20
1
508C1-100
523C1-100
2
51C1-65
3
1
1
--1
-1
-1
1
1
-1
1
82C1-47
1
1
1
3
53C3-21
1
508C1-101
523C1-101
2
51C1-66
3
1
-1
-1
1
--1
1
1
-1
1
82C1-48
1
1
1
3
53C3-22
1
508C1-102
523C1-102
2
51C1-67
3
1
--1
1
1
--1
1
1
2
1
1
82C1-49
1
1
1
3
53C3-23
1
508C1-103
523C1-103
2
51C1-63
4
1
1
1
-1
--1
1
1
1
2
1
1
82C1-45
1
1
2
4
53C3-19
1
508C1-99
523C1-99
Optional
Removable Roll Tube
BC-02498-MS
2
4
3
2
6
6
7
6
5
6
2
13
9
1
8
11
10 15
19
8
12
14
9
11
12
14
Bi-Directional
Roller Switch
BC-02496-1
(Mirror Image)
18
16
16
17
17
18
19
19
20
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
BC-02497-MS
M-52
BC-12812-MS
9068-010
BC-12811-MS
9060-004
M-179-2
BC-21452
335-99-8
BC-02496
BC-02496-1
344-34-8
BC-21403
21
DESCRIPTION
Roller Tube Assembly
Bearing
Roller Tube, Removable
Tape Covering (Optional)
Center Shaft
Collar
Spacer
Upright
Screw, Socket Head, 10-24 x 1/2
Roller Switch Assembly
Roller Switch Ass'y, Mirror Image
Screw, Hex Skt. Set 1/4-20 x 1/2
Ext. Arm, Roller Tube
Bi-Directional
22 Roller Switch
BC-02496
QTY.
1
3
1
A/R
1
2
1
2
4
1
1
2
2
ITEM
13
14
15
16
17
18
19
20
21
22
20
21
22
PART NO.
DESCRIPTION
TT-10945
Stud, Roller Clutch
335-35-10
Screw, Skt. Hd. Cap 1/4-28 x 5/8
BC-12700-MS Roller Tube
F-164
Bearing
9032-001
Switch Bearing
BC-12813
Switch Bushing
BC-12816
Ring
BC-12815
Lock Stud
9004-0236 Spring
BC-12814
Lock Shaft
QTY.
1
4
1
1
1
1
1
1
1
1
A/R - As Required
MS - Machine Size
Form CR-50-0433
39
EASTMAN
Control Box
Optional Programs Available, Contact
Your Eastman Sales Representative.
11-2801-110 (110 volt)
11-2801-220 (220 volt)
Blue Jay Electric Lift Program Chip
Part # 11-2419-6
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
11-2810
203-86
11-1797
11-4734
11-4737
BC-21411
313-86-6
11-1829
9079-009
11-1300
11-1347
11-1334
11-1348
BC-30436
331-36-36
203-36
217-52
DESCRIPTION
Harness, Control Box
Nut, Fin. Hex #6-32
Receptacle, 16P, Square
Connector, 8P, Square Fl.
Connector, 4P, Square Fl.
Plate, Bottom, Control Box
Screw, Round Head 6-32 x 3/8
Potentiometer
Knob, Control
Fuse, 1 Amp
Fuse Holder, 4 Position
Fuse, 2/10 Amp
Fuse Holder, 2 Position
Bracket, Support, Clamp
Screw, Hex Head 5/16-18 x 2 1/4
Nut, Hex 5/16
Nut, Hex, Elastic 3/4-16
QTY.
1
22
1
1
1
1
40
1
1
5
1
1
1
1
1
1
1
ITEM
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
*35
36
*37
*38
PART NO.
335-34-8
402-34
11-106
9088-006
11-843-2
9120-376
9120-375
11-1787
11-1911
11-224
11-222
11-221
11-1961
9124-070-1
11-4170
11-4171
11-4181
11-2805
11-2803
9124-101
11-2860
11-2804
DESCRIPTION
QTY.
Screw, Socket Head 1/4-20 x 1/2
2
Washer, Lock 1/4
2
Indicator, Audio
1
Clamp, Push/Pull
1
Cabinet, Panel
1
Label, 115 Volts
1
Label, 220 Volts
1
Socket, Remote Control
1
Spacer, Nylon 3/4
9
Board, Power Supply
1
Board, Interface
1
Board Assembly, CPU
1
Spacer, Nylon 5/8
4
Decal, Control Box
1
Switch, DPST, 2-Position
2
Switch, DPDT, 3-Position
1
Switch, DPDT,Mom-Off-Maint
1
Cord, Remote, 25 Ft.
1
Control, Remote
1
Decal, Single Remote
1
Remote Clamp Interface
1
Dual Operator Remote(not shown) 1
*Optional
Item numbers are for reference only.
Please Specify PART NUMBER when
ordering replacement parts.
Please Specify machine voltage and complete serial number when ordering replacement parts.
Note: This control box for
models 2006 and prior years only.
40
Form CR-50-0433
Note: This control box for
models 2006 and prior years only.
36
34
31
35
32
SINGLE REMOTE
CONTROL
33
30
1
3
4
2
22
7
5
8
7
7
28
37
9
27
29
6
7 11
2
7
10
7
13
2
14
10
25
15
12
7
19
16
7
17
7
7
26
18
20
21
25
22
2
24
7
23
Form CR-50-0433
41
EASTMAN
Blue Jay Electrical Diagram
Blue Print No. (11-2850-1)
42
Note: This control box for
models 2006
and prior years
only.
Form CR-50-0433
Blue Jay Electrical Diagram
Blue Print No. (11-2851-1)
Note: This control box for
models 2006 and prior years
only.
Form CR-50-0433
43
EASTMAN
Blue Jay Electrical Diagram
Blue Print No. (11-2857)
Form CR-50-0433
44
Blue Jay Electrical Diagram
Blue Print No. (11-2366 sht 1 of 4)
45
Form CR-50-0433
EASTMAN
Blue Jay Electrical Diagram
Blue Print No. (11-2366 sht 2of 4)
Form CR-50-0433
46
Blue Jay Electrical Diagram
Blue Print No. (11-2366 sht 3 of 4)
47
Form CR-50-0433
EASTMAN
Blue Jay Electrical Diagram
Blue Print No. (11-2366 sht 4of 4)
Form CR-50-0433
48
Blue Jay Electrical Diagram
Blue Print No. (11-8000-V)
49
Form CR-50-0433
EASTMAN
Blue Jay Pneumatic Diagram
Blue Print No. (11-2852)
Form CR-50-0433
50
System Display Messages and Notes
Ply Counter Full
> > > > > > > > > > < < < < < < < < < <
*
PLY
COUNTER
FULL
*
press
‘CLEAR’
key
> > > > > > > > > > < < < < < < < < < <
When the ply counter reaches the preset counter value, the
following screen will flash and the audio indicator will beep.
Pressing the CLEAR key will reset the counter to '000' and
return to idle mode.
Sharpener Counter Full
>>>>>>>>>><<<<<<<<<<
SHARPEN
COUNTER
FULL
press
‘SHARPEN
ON’
key
>>>>>>>>>><<<<<<<<<<
When the sharpener counter reaches the sharpener preset
counter value, the following screen will flash and the audio
indicator will beep.Press the SHARP ON key to initiate
sharpening mode.
NOTE: The value of the sharpen counter is tracked
internally and cannot be read or changed. It is
reset to zero any time the SHARP ON key is
pressed.
Remote Lift Switch
REMOTE
LIFT
SWITCH
DETECTED "ON"
RELEASE
REMOTE
LIFT
SWITCH
TO
CONTINUE
If the control box is powered up with the remote lift switch
(typically the Blue-Jay lift switch on the Pull-Off machine
joystick control box) on, the following message is displayed.
Hand Held Remote
> > > > > > > > > > < < < < < < < < < <
*
REMOTE
RETRN
ON
*
*
PULL
OFF
STOP
ON
*
> > > > > > > > > > < < < < < < < < < <
The hand held remote consists of two switches, START and
RETURN. Pressing the start button on the remote will
alternate between two functions. If the fabric clamp is open
and START is pressed, the clamp will close and the cut
cycle will begin. If the fabric clamp is closed and START is
pressed, the fabric clamp will open.
The RETURN button aborts the cut cycle and issues a stop
command to the Pull-Off Machine. If an optional remote
Pull-Off stop device connected to the control box through
the remote phone jack is activated, the display will output:
Pressing any key on the keypad other than START CUT or
FLAW CUT will issue a stop command to a connected PullOff Machine.
System Configuration
[0] Lift Type: Lift
[1] Rocket Option: OFF
[2] Clamp Mode: N/O
- [3] More or [4] Exit
Holding down the Start key during power up of the machine
enters the System Configuration screen.Certain System
parameters and preferences can be set.
System Options:
Pressing '0': Toggles the System type to LIFT / NO LIFT. No
lift is typically used for M9000 Easipull Systems.
Pressing '1': Toggles the Pull-Off Fast Signal interface (aka
Rocket Option) ON or OFF. Note that an attached PullOff machine must be off compatible type.
Pressing '2': Toggles the Clamp Bar Operation between N/
O (Normally Open) and N/C (Normally
Closed). This refers to how the pneumatic
plumbing is configured for the Clamp Bar.
Generally this is set to N/O when the machine
is connected to a PullOff Machine and N/C
when stand-alone or connected to an Easipull
system.
Pressing '3': Go to User Preferences Screen.
Pressing '4': Exits the configuration Screen.
User Preferences
[0] Backlight: ON
[1] Adjust Contrast
[2] Beeper: ON/MED
RETURN
TO
EXIT...
Pressing 3 from the system configuration screen enters the
user preferences option.
Pressing '0': Toggles the BackLight on the display ON/OFF.
Pressing '1': Adjust the display contrast, outlined below.
Use the +/- keys to increase/decrease contrast.
+ to increase
Contrast
- to descrease
RETURN
TO
EXIT...
Pressing '2': Adjust Beeper Volume for key press and status
signals. Toggles LOW/MED/HIGH/OFF. Press return to
exit the user preferences area.
Form CR-50-0433
51
EASTMAN ®
TECHNICAL DATA
®
BLUE JAY END CUTTING SYSTEM
Patent 5,193,728
END CUTTER
Maximum Width of Cut ............................................ 144" (3660 mm)
Maximum Spreading Height .................................... 9" (225 mm)
Blade Speed ............................................................ 1800 RPM
Traverse Cutting Speed ........................................... variable
Blade Size ............................................................... 5" (12.7 cm)
Maximum Cutting Capacity ...................................... 1" (25 mm)
Horsepower ............................................................. .20 hp
Machine Weight ....................................................... Approx. 125 lbs. (56 kg)
PULL OFF
Maximum Machine Speed* ...................................... 85 yards/min. (78 m/min.)
Maximum Length of Pull .......................................... 32 ft. (975 cm)
End Accuracy* ......................................................... +/- 1/4" (+/- 6 mm)
Machine Weight ....................................................... Approx. 325 lbs. (145 kg)
END CUTTER & PULL OFF
Operating Voltage .................................................... 110V/220V; 50/60 cycles
................................................... 110V/220V; 50/60 HZ
Power Requirement ................................................. 110V = 25A
................................................. 220V = 10A
Minimum Operating Pressure .................................. 50 PSI
Volume of Air Service .............................................. 15 SCFM
* Relative to the type and quality of fabric, spreading speed, spreading mode, track guidance, roll weight, etc.
Limited Warranty. Eastman warrants to the buyer that the BLUE JAY END CUTTER shall be free from
defects in materials or workmanship for a period of 90 days commencing on the date of invoice. Any goods
or parts claimed by the buyer to be defective must be returned to Eastman, freight charges prepaid, within
the 90-day warranty period. If Eastman determines that the goods or parts are defective in materials or
workmanship, Eastman’s sole obligation under this warranty shall be, at Eastman’s sole option, to repair
or replace the defective goods or parts or to provide the buyer a credit equal to the portion of the purchase
price allocable to the defective goods or parts. This warranty shall not apply if defects are caused by product
misuse or neglect, if the machine has been altered or modified by the buyer, or if other than genuine Eastman
parts are used in the machine. THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO THIS
PURCHASE. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
Limitation of Liability. Eastman’s liability to the buyer, and the buyer’s remedies from Eastman, whether
in contract, negligence, tort, under any warranty or otherwise, shall be limited to the remedies provided in
the foregoing Limited Warranty. In no event shall Eastman have any responsibility or liability to the buyer
for (a) any special, indirect, incidental, or consequential damages, including, but not limited to, loss of use,
revenue, or profit, even if Eastman has been advised of the possibility of such damages, or (b) any claim
against the buyer by any third party. The price stated for the product sold is a consideration for limiting
Eastman’s liability.
779 Washington St., Buffalo, N.Y. 14203-1396 U.S.A. • (716)856-2200 • Fax (716)856-1140 or (716)856-2068
Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines
Website: www.EastmanCuts.com
Form CR-50-0433
©1994, 1995 Eastman Machine Company
Printed in U.S.A. 3/11