International Journal of Environmental Research and Public Health Article Concurrent Phosphorus Recovery and Energy Generation in Mediator-Less Dual Chamber Microbial Fuel Cells: Mechanisms and Influencing Factors Abdullah Almatouq 1,2, * and Akintunde O. Babatunde 1 1 2 * Hydro-Environment Research Centre, Energy and Environment Theme, Cardiff University School of Engineering, Queen’s Buildings, The Parade, Cardiff CF24 3AA, UK; [email protected] Kuwait Institute of Scientific Research, P.O. Box 24885, Safat 13109, Kuwait Correspondence: [email protected]; Tel.: +44-29-2087-0076; Fax: +44-29-2087-4939 Academic Editors: Rao Bhamidiammarri and Kiran Tota-Maharaj Received: 29 December 2015; Accepted: 23 March 2016; Published: 28 March 2016 Abstract: This study investigated the mechanism and key factors influencing concurrent phosphorus (P) recovery and energy generation in microbial fuel cells (MFC) during wastewater treatment. Using a mediator-less dual chamber microbial fuel cell operated for 120 days; P was shown to precipitate as struvite when ammonium and magnesium chloride solutions were added to the cathode chamber. Monitoring data for chemical oxygen demand (COD), pH, oxidation reduction potential (ORP) and aeration flow rate showed that a maximum 38% P recovery was achieved; and this corresponds to 1.5 g/L, pH > 8, ´550 ˘ 10 mV and 50 mL/min respectively, for COD, pHcathode , ORP and cathode aeration flow rate. More importantly, COD and aeration flow rate were shown to be the key influencing factors for the P recovery and energy generation. Results further show that the maximum P recovery corresponds to 72 mW/m2 power density. However, the energy generated at maximum P recovery was not the optimum; this shows that whilst P recovery and energy generation can be concurrently achieved in a microbial fuel cell, neither can be at the optimal value. Keywords: bio-electrochemical system; phosphorus; phosphorus recovery; microbial fuel cell; struvite 1. Introduction Microbial fuel cells (MFCs) are systems that convert chemical energy in an organic substrate in wastewater into electrical energy. Phosphorus (P) is one of the key pollutants that can be removed during wastewater treatment in MFC with the concurrent generation of energy. P is essential for crop growth, and approximately 60% of P used around the world comes from non-renewable sources [1]. Therefore, there is increasing interest in finding new sustainable sources of P. Wastewater is a rich source of nutrients that can be used as a sustainable source of P. Magnesium ammonium phosphate hexahydrate (MAP or struvite) is an efficient slow release fertilizer [2]. The mechanism of struvite precipitation is highly dependent on solution pH (pH > 8). The precipitation occurs in equimolecular concentration of magnesium (Mg), ammonium (NH4 ) and P; and these combine with water to form struvite [3]. P can be recovered as struvite from different waste streams including reject wastewater and digester effluent; and it can be achieved using several methods, including: chemical addition, carbon dioxide stripping or electrolysis [4–6]. However, the chemical addition is a costly process and the chemicals used to raise the pH can account for up to 97% of struvite cost [6,7]. Recent research findings on MFCs have demonstrated their potential to recover P as struvite [7–9]. P can be recovered exclusively through precipitation in MFC because P compounds are not involved in Int. J. Environ. Res. Public Health 2016, 13, 375; doi:10.3390/ijerph13040375 www.mdpi.com/journal/ijerph Int. J. Environ. Res. Public Health 2016, 13, 375 2 of 12 RecentRes. research findings on375 MFCs have demonstrated their potential to recover P as struvite Int. J. Environ. Public Health 2016, 13, 2 of [7– 12 9]. P can be recovered exclusively through precipitation in MFC because P compounds are not involved in electron transfer via reduction—oxidation (REDOX) reactions [10]. P recovery as struvite electron transfer via reduction—oxidation [10]. P recovery as struvite using MFCs using MFCs involves cathode reactions, (REDOX) whereby reactions water is consumed and hydroxide is generated involves cathode reactions, whereby water is consumed and hydroxide is generated due to electrons due to electrons transferred from the anode to the cathode (Equations (1) and (2)): transferred from the anode to the cathode (Equations (1) and (2)): (1) Anode chamber: CH3 COO- + 4 H2 O → 2 HC + 9 H+ + 8 e9H` ` 8e´ Anodechamber : CH3 COO´ ` 4H2 O Ñ 2HCO´ 3 ` Cathode chamber: 2H O O 4e → 4 OH (1) (2) ´ Cathodechamber : 2H2 Oin `O 4e´around Ñ 4OHthe The generated hydroxide leads to increase the cathode, and P starts(2) to 2 `pH precipitate. P recovery from different wastewater sources has been widely studied using single The generated hydroxide leads to increase in the pH around the cathode, and P starts to precipitate. chamber MFCs [5,8,9]. Ichihashi and Hirooka [9] reported 27% P recovery as struvite from swine P recovery from different wastewater sources has been widely studied using single chamber MFCs [5,8,9]. wastewater. It was noted that precipitates formed around the cathode, which indicates that the pH Ichihashi and Hirooka [9] reported 27% P recovery as struvite from swine wastewater. It was noted that around the cathode is higher than at any other place in the MFC. In addition, synthetic wastewater precipitates formed around the cathode, which indicates that the pH around the cathode is higher than was used in a single chamber MFC to identify the effect of Mg and NH4 concentration on P recovery at any other place in the MFC. In addition, synthetic wastewater was used in a single chamber MFC to as struvite [8]. Dosing ammonium and magnesium for struvite precipitation is essential to form identify the effect of Mg and NH4 concentration on P recovery as struvite [8]. Dosing ammonium and struvite; as the concentrations of NH4 and Mg increases, more P is precipitated. In another study, a magnesium for struvite precipitation is essential to form struvite; as the concentrations of NH4 and 3-stage single chamber MFC was used to recover 78% P as struvite from human urine [4]. Using Mg increases, more P is precipitated. In another study, a 3-stage single chamber MFC was used to urine as a substrate increased the recovered P because urea hydrolysis increased the pH and created recover 78% P as struvite from human urine [4]. Using urine as a substrate increased the recovered P an alkaline environment which accelerated the precipitation. From these studies, it has been shown because urea hydrolysis increased the pH and created an alkaline environment which accelerated the that MFC has the potential to recover P as struvite from different wastewater sources. However, precipitation. From these studies, it has been shown that MFC has the potential to recover P as struvite most of these studies were conducted in single chamber MFCs, where pH buffering may occur due from different wastewater sources. However, most of these studies were conducted in single chamber to the accumulation of protons and hydroxide ions in the same electrolyte; this could limit the P MFCs, where pH buffering may occur due to the accumulation of protons and hydroxide ions in the recovery. To overcome this limitation, dual chamber MFCs are increasingly being used. They have same electrolyte; this could limit the P recovery. To overcome this limitation, dual chamber MFCs are better separation between the anode and cathode chambers; this leads to pH splitting which creates increasingly being used. They have better separation between the anode and cathode chambers; this an alkaline environment around the cathode to improve the P recovery process [10]. Such a 2-stage leads to pH splitting which creates an alkaline environment around the cathode to improve the P dual chamber MFC was operated in this study to recover P in the form of struvite. The specific recovery process [10]. Such a 2-stage dual chamber MFC was operated in this study to recover P in objectives of the study were: (i) to understand the mechanisms of P recovery as struvite in the form of struvite. The specific objectives of the study were: (i) to understand the mechanisms of P dual-chamber MFC; and (ii) to identify the influencing factors for the P recovery. recovery as struvite in dual-chamber MFC; and (ii) to identify the influencing factors for the P recovery. 2.2. Materials Materials and and Methods Methods 2.1.MFC MFCConfiguration Configuration 2.1. Twosets setsofofdual-chamber dual-chamberH-type H-typebottles bottles(Adams (Adams & & Chittenden Chittenden Scientific Scientific Glass, Glass, Berkeley, Berkeley, CA, CA, Two USA), were used to construct the MFCs (see Figure 1). USA), were used to construct the MFCs (see Figure 1). Figure Figure1.1.Experimental Experimentalset-up set-upof ofthe thedual-chamber dual-chamberMFC. MFC. Int. J. Environ. Res. Public Health 2016, 13, 375 3 of 12 Anode and cathode electrodes were made of carbon cloth 2.5 ˆ 5 cm (projected area of 25 cm2 ) with a volume of 300 mL for each chamber. The cathode contained a Pt catalyst (0.5 mg/cm2 10% Pt on Carbon Cloth Electrode) to improve cathode performance, whilst the anode is plain carbon cloth. Both electrodes were connected with a titanium wire (0.5 mm, purity > 99.98%, Alfa Aesar, Heysham, UK). A Nafion membrane (Nafion 117#, Sigma Aldrich, London, UK) was placed in the middle of the anode and the cathode. The membrane was pre-treated by boiling in H2 O2 (30%) and deionized water, followed by 0.5 M H2 SO4 and deionized water, each for 1 h, and thereafter it was stored in deionized water prior to being used. The MFCs were maintained at 20 ˝ C in a temperature controlled room. 2.2. MFC Experimental Design and Start-Up The anode chambers were inoculated with a 1:1 mixture of activated sludge obtained from a wastewater treatment plant in Cardiff and anolyte medium (mainly containing acetate). The external resistance was 1000 Ω at the initial stage of the operation, and it was reduced to 430 Ω where the system produced the maximum power in the polarization test. During the start-up-period, the cathode chamber was filled with 50 mM phosphorus buffer, and it was continuously aerated using an aquarium pump. Once the MFC achieved stable electricity production for at least three cycles, the phosphorus buffer was replaced with anolyte effluent from another batch. The MFCs were operated in 2-stage feed-batch mode at room temperature. In the 1st stage, the synthetic wastewater was fed to the anode chamber for COD removal. At the end of each cycle, the effluent from the anode chamber was filtered and directed into the cathode chamber (2nd stage) for P recovery (see Figure 1). Anode influent pH was adjusted to pH = 7 and an aquarium pump was used to supply air continuously to the cathode chamber in order to provide oxygen as electron acceptor. Media replacement was carried out in a glove box to maintain the anaerobic environment for the anode biofilms. The synthetic wastewater contained 1 g/L sodium acetate; KH2 PO4 , 0.65 g/L; K2 HPO4 , 0.65 g/L; KCl, 0.74 g/L; NaCl, 0.58 g/L; NH4 Cl, 0.375 g/L; MgSO4 ¨ 7H2 O, 0.1 g/L; CaCl2 ¨ 2H2 O, 0.1 g/L; 0.1 mL/L of a trace element mixture containing (per litre): iron(II) sulfate heptahydrate (FeSO4 ¨ 7H2 O), 1 g; zinc chloride (ZnCl2 ), 0.07 g; manganese(II) chloride tetrahydrate (MnCl2 ¨ 4H2 O), 0.1 g; boric acid (H3 BO3) , 0.006 g; calcium chloride hexahydrate (CaCl2 ¨ 6H2 O), 0.13 g; copper (II) chloride dihydrate (CuCl2 ¨ 2H2 O), 0.002 g; nickel (II) chloride (NiCl2 ¨ 6H2 O), 0.024 g; sodium molybdate (Na2 MoO4 ¨ 2H2 O), 0.036 g; cobalt(II) chloride (CoCl2 ¨ 6H2 O), 0.238 g and vitamins. The synthetic wastewater simulated reject wastewater during conventional wastewater treatment which usually has high P concentration. After the start-up period, four operational parameters (COD concentration, anolyte and catholyte volume and cathode dissolved oxygen concentration) were monitored in order to determine their impacts on energy generation and P recovery. 2.3. Analytical Methods The voltage across the external resistance was recorded every 15 min using ADC-20 data logger system (Pico Technology, Saint Neots, UK), which was connected to a computer. Based on the recorded voltage, current (I) and power (P = IV) were calculated according to Ohm’s law. The current density and power density were calculated by dividing the current and the power by the anode area (25 cm2 ) Coulombic efficiency (CE) was calculated by integrating the measured current relative to the theoretical current previously described by Equation (3) [11]. The polarization curves were determined by varying the external resistance from 10,000 to 10 Ω with an interval of 15 min to obtain a stable voltage reading: şt M 0 I dt CE “ Fbv An ∆COD (3) where M = 32, the molecular weight of oxygen, F is Faraday’s constant, b = 4 is the number of electrons exchanged per mole of oxygen, vAn is the volume of liquid in the anode compartment, and ∆COD Int. J. Environ. Res. Public Health 2016, 13, 375 4 of 12 is the difference between anode COD influent and anode COD effluent over time tb (cycle duration). COD removal efficiency was calculated using Equation (4): COD removal e f f iciency “ anode COD in f luent ´ anode COD e f f luent ˆ 100 anode COD in f luent (4) The chemical oxygen demand (COD), total nitrogen (TN), ammonium (NH4 -N), nitrate (NO3 ), nitrite (NO2 ) and total phosphorus (TP) were measured using a DR3900 spectrophotometer (HACH, Salford, UK) according to its operating procedures. Water quality analyses were conducted to assess the wastewater treatment efficiency of the MFC. pH and oxidation-reduction potential (ORP) were recorded and monitored in real time using a multi-channel parameter data recorder (EA Instruments, London, UK). Probes for measuring pH and ORP were connected to the data logger which was connected to a personal computer. 2.4. Phosphorus Precipitation in MFC The theoretical P concentration in the synthetic wastewater was approximately 8 mM at pH 7. For P precipitation, ammonium chloride and magnesium chloride solutions with the theoretical concentration of 8 mM were pumped into the cathode chamber using a peristaltic pump. The ammonium and magnesium solution was pumped with a flow rate of 6 mL/day. The flowrate was chosen to achieve a 1:1:1 molar ratio of struvite precipitation NH4 :Mg:P. Before and after each cycle, the cathode chamber was washed with deionised water 3 times, and then cleansed and dried properly to remove any attached precipitates on the chamber walls. After each precipitation cycle, the used cathode was removed for maintenance and replaced with new ones. Cathode maintenance is essential to remove P precipitates from cathode surface, as the precipitates reduce cathode performance and dissolution treatment increases cathode performance to their initial level. The used cathodes were firstly soaked in deionised water, and thereafter in 10 mM 2-(N-morpholino) ethanesulfonic acid (MES) buffer adjusted to pH 5.5 with NaOH, and then finally rinsed with deionised water. At the end of each cycle, the catholyte was filtered using a 0.2 um filter membrane (Fisher Scientific, Pittsburgh, UK). The precipitate was collected and analysed by X-ray diffraction (XRD). The recovered P was calculated using Equation (5): Pin ´ Pout “ P filter precipitates ` P attached to cathode and cell (5) where Pin = P concentration in the cathode influent, Pout = P concentration in the cathode effluent, and P filter precipitates = the recovered P. Prior to the start of the experiment, checks were conducted to confirm that P cannot be precipitated without an MFC. A small beaker filled with the same synthetic wastewater (pH = 7 and 8 mM of P) and the same concentration of ammonium chloride and magnesium chloride was pumped into the beaker at the same rate (6 mL/day) to achieve a molar ratio of (1:1:1). No precipitates were observed anywhere in the beaker during the operation time. Thereafter, solution pH was gradually increased using 1 M NaOH. Precipitation started to occur when the pH reached 7.58. 2.5. Statistical Analyses Statistical analyses were performed using Pearson coefficient analysis to determine any correlation between the different operational conditions and the monitored parameters (anode and cathode pH, anode and cathode ORP). In particular, identifying the relationship between different operational conditions and cathode pH will lead to improved understanding of maximising P recovery in MFC. 3. Results and Discussion 3.1. Phosphorus Recovery and Electricity Generation in Dual Chamber MFC After the start-up period, stable electricity production was achieved in the system. At the beginning of each batch (batch duration = 48 h), electricity production peaked with a current density Int. J. Environ. Res. Public Health 2016, 13, 375 Int. J. Environ. Res. Public Health 2016, 13, 375 5 of 12 5 of 12 of (324 mA/m2) and decreased with time until the end of each batch. The maximum power density was achieved at COD = 0.7 g/L, and the system achieved a maximum power density of 198 mW/m2 of (324 mA/m2 ) and decreased with2 time until the end of each batch. The maximum power density with a current density of 0.49 mA/m . was achieved at COD = 0.7 g/L, and the system achieved a maximum power density of 198 mW/m2 Due to the degradation of organic matter at the anode, electrons are released and transferred with a current density of 0.49 mA/m2 . through the external resistance to the cathode. Current is generated during the transfer of electrons Due to the degradation of organic matter at the anode, electrons are released and transferred from anode to cathode. At the cathode, water is consumed and hydroxide is generated; this increases through the external resistance to the cathode. Current is generated during the transfer of electrons the pH around the cathode electrode (pH > 8). Precipitates around the cathode were observed after a from anode to cathode. At the cathode, water is consumed and hydroxide is generated; this increases short period of adding Mg and NH4 solution to the cathode chamber. Cathode effluent was filtered the pH around the cathode electrode (pH > 8). Precipitates around the cathode were observed after at the end of each batch and the precipitations were analysed using XRD (see Figure 2). P was a short period of adding Mg and NH4 solution to the cathode chamber. Cathode effluent was filtered at recovered in the dual chamber MFC as magnesium ammonium phosphate hexahydrate (struvite) at the end of each batch and the precipitations were analysed using XRD (see Figure 2). P was recovered the cathode chamber, by dosing 8 mM of NH4Cl and MgCl2 (0.76 g/L and 0.42 g/L, respectively) to in the dual chamber MFC as magnesium ammonium phosphate hexahydrate (struvite) at the cathode achieve a molar ratio (Mg: NH4: P: 1:1:1). chamber, by dosing 8 mM of NH4 Cl and MgCl2 (0.76 g/L and 0.42 g/L, respectively) to achieve a molar ratio (Mg: NH4 : P: 1:1:1). Figure 2. XRD XRDpatterns patternsofofprecipitates precipitatesin in cathode chamber, precipitated sample; thethe cathode chamber, (a) (a) precipitated sample; andand (b) (b) magnesium ammonium phosphate standard. magnesium ammonium phosphate standard. It was greater thethe precipitates at the the less generated by the It was observed observedthat thatthe the greater precipitates at cathode, the cathode, theenergy less energy generated MFC. This suggests that precipitates at the cathode obstruct the mass transfer of ions and oxygen [8]. by the MFC. This suggests that precipitates at the cathode obstruct the mass transfer of ions and Current[8]. density wasdensity negatively by Paffected precipitates at the cathode where low current oxygen Current wasaffected negatively by P precipitates at chamber, the cathode chamber, where 2) was observed density (62 mA/m with high P precipitates (Figure 3). During phase 1 (COD = 0.71 2 low current density (62 mA/m ) was observed with high P precipitates (Figure 3). During phase 2 g/L), the maximum density achieved wasachieved 370 mA/m pH was 7.4. Small (COD = 0.7 g/L), thecurrent maximum current density wasand 370average mA/m2cathode and average cathode pH amount of struvite was precipitated in the cathode chamber (2%–8% of P). In phase 2 (COD = 1 g/L), was 7.4. Small amount of struvite was precipitated in the cathode chamber (2%–8% of P). In phase 2 the current density decreased significantly assignificantly compared to 1, where average cathode pH (COD = 1 g/L), the current density decreased as phase compared to phase 1, where average increasedpH to increased 7.8 and struvite precipitate from 8% to 26%. cathode to 7.8 and struviteincreased precipitate increased from 8% to 26%. In phase 3 (COD = 1.5 g/L), the decrease in current density was significantly more as as a result of In phase 3 (COD = 1.5 g/L), the decrease in current density was significantly more a result the increased amount of precipitates on the cathode electrode (Figure 4). Average cathode pH of the increased amount of precipitates on the cathode electrode (Figure 4). Average cathode pH increased and and peaked peaked at at 8.3. 8.3. The phase 3 3 with with aa maximum maximum increased The maximum maximum P P recovery recovery was was achieved achieved in in phase recovery of 38%. These results implies that the greater the precipitates at the cathode, the less recovery of 38%. These results implies that the greater the precipitates at the cathode, the less energy energy generated by by the the MFC. MFC. generated Int. J. Environ. Res. Public Health 2016, 13, 375 Int. J. Environ. Res. Public Health 2016, 375 Int. J. Environ. Res. Public Health 2016, 13,13, 375 6 of 12 6 of 6 of 1212 P recovery= 2%-8% P recovery= 2%-8% P recovery= 8%-26% P recovery= 8%-26% Phase Phase 1 1 Phase Phase 2 2 P recovery= 20%-38% P recovery= 20%-38% 400 400 Phase Phase 3 3 Current density (mA/m22) Current density (mA/m ) 350 350 300 300 250 250 200 200 150 150 100 100 5050 00 00 2020 4040 6060 8080 100 100 Time (days) Time (days) Figure 3. 3. Impact Impact of of P P recovery recovery on on current current density. Figure density. Figure 3. Impact of P recovery on current density. Figure 4. Evidence phosphorus precipitation on the cathode. Figure 4. 4. Evidence ofof phosphorus precipitation onon the cathode. Figure Evidence of phosphorus precipitation the cathode. 3.2. COD Removal and Coulombic Efficiency 3.2. Removal and Coulombic 3.2.COD COD Removal and CoulombicEfficiency Efficiency The system was operated at three different COD concentrations (0.7, 1.0 and 1.5 g/L) simulate The toto simulate Thesystem systemwas wasoperated operatedatatthree threedifferent differentCOD CODconcentrations concentrations(0.7, (0.7,1.0 1.0and and1.5 1.5g/L) g/L) to simulate COD concentrations of reject wastewater. The anode COD removal efficiency ranged from 70%toto COD concentrations of reject wastewater. The anode COD removal efficiency ranged from 70% COD concentrations of reject wastewater. The anode COD removal efficiency ranged from 70% to 90%. 90%.AtAtlow low CODconcentration, concentration,the theaverage average removalefficiency efficiencywas was90% 90% andatathigh highCOD COD 90%. At low COD COD concentration, the average removalremoval efficiency was 90% and at highand COD concentration, concentration,the theaverage averageremoval removalefficiency efficiencywas was70%. 70%.Increasing Increasinginfluent influentCOD CODconcentration concentration concentration, the average removal efficiency was 70%. Increasing influent COD concentration decreased COD decreased COD removal efficiency. The average coulombic efficiency was 10% and decreased with decreased COD removal The average coulombic efficiency 10% and it it decreased removal efficiency. The efficiency. average coulombic efficiency was 10% and itwas decreased with increasingwith COD increasingCOD CODconcentration. concentration. Similarfindings findings werereported reportedbybySleutels Sleutels etal.al.[12], [12], whereit itwas was increasing concentration. Similar findingsSimilar were reported bywere Sleutels et al. [12], where it et was noted where that increasing notedthat thatincreasing increasingsubstrate substrateconcentration concentrationleads leadstotodecreases decreasesininthe thecoulombic coulombicefficiency. efficiency. noted substrate concentration leads to decreases in the coulombic efficiency. Furthermore, increasing cathode Furthermore,increasing increasingcathode cathode pHdue due tohydroxide hydroxide generationleads leadstotoa adecrease decreaseininelectricity electricity Furthermore, pH due to hydroxide generationpH leads toto a decrease in generation electricity generation, and this then decreases generation, and this then decreases the coulombic efficiency [13]. This result demonstrates that COD generation, and this then decreases coulombic efficiency result demonstrates that COD the coulombic efficiency [13]. Thisthe result demonstrates that [13]. CODThis concentration is an important factor concentration is an important factor for obtaining high coulombic efficiency and energy generation concentration an important for obtaining highgeneration coulombicin efficiency andcoulombic energy generation for obtainingishigh coulombicfactor efficiency and energy MFCs. The efficiency in MFCs. The coulombic efficiency can be improved by using a better configuration dual chamber incan MFCs. The coulombic efficiency can be improved by using a better configuration ofof dual chamber be improved by using a better configuration of dual chamber MFC. The type used in the current MFC. The type used in the current study is the H-type which is known to be a low-efficiency system MFC. The type used in the current study is the H-type which is known to be a low-efficiency system study is the H-type which is known to be a low-efficiency system due to the limited surface area for due to the limited surface area for ion exchange membranes, and the long distance between due the limited surface and areathe forlong ion distance exchange membranes, and [14]. the In long distance ion to exchange membranes, between electrodes addition, thebetween diffusion electrodes[14]. [14].InInaddition, addition,the thediffusion diffusionofofoxygen oxygenfrom fromthe thecathode cathodeand andfrom fromthe thepH pHand andORP ORP electrodes probesport portdecrease decreasethe thecoulombic coulombicefficiency efficiencyshowing showingthat thatthe theoxygen oxygencould couldwork workasasananelectron electron probes acceptor the anode chamber. acceptor inin the anode chamber. Int. J. Environ. Res. Public Health 2016, 13, 375 7 of 12 of oxygen from the cathode and from the pH and ORP probes port decrease the coulombic efficiency showing that the oxygen could work as an electron acceptor in the anode chamber. Int. J. Environ. Res. Public Health 2016, 13, 375 3.3. Effect of Different Operational Parameters 7 of 12 3.3. Effect of Different The performance ofOperational MFCs canParameters be influenced by different operational parameters such as: COD concentration, chamber volume and catholyte aeration flowoperational rate. It isparameters thereforesuch veryas:important The performance of MFCs can be influenced by different COD to understand thechamber impact volume of these on MFC Thevery influence oftoCOD concentration, andparameters catholyte aeration flowperformance. rate. It is therefore important understand the impact of these parameters MFC performance. The influence of COD concentration which acts as fuel for the bacteria,on electrolyte volume and cathode air flow rate on concentration which acts as fuel for the bacteria, electrolyte volume and cathode air flow rate on MFCs electricity generation have been studied [13,15–17]. In general, the studies show that increasing MFCs electricity generation have been studied [13,15–17]. In general, the studies show that COD concentration and cathode aeration leads to increased energy generation; however, the influence increasing COD on concentration aeration leads to increased energy generation; however, of these parameters P recoveryand hascathode not been investigated. the influence of these parameters on P recovery has not been investigated. 3.3.1. P recovery at Different Substrate Concentrations 3.3.1. P recovery at Different Substrate Concentrations 160 35 140 30 120 25 100 20 80 15 60 P recovery % Current density (mA/m2) Different COD concentrations were used to identify the impacts of COD concentration on P Different COD concentrations were used to identify the impacts of COD concentration on P recovery. The COD concentration at at the anode from0.7 0.7toto1.51.5 g/L (organic loading recovery. The COD concentration the anodechamber chamber varied varied from g/L (organic loading rate =rate 0.35= to 0.75 g COD/L/day). It Itwas the anolyte anolyteCOD CODleads leadstotoincrease increase in 0.35 to 0.75 g COD/L/day). wasobserved observedthat thatincreasing increasing the the recovered P at thePcathode (Figure 5). As5).the concentration increased from 0.70.7g/L in the recovered at the cathode (Figure AsCOD the COD concentration increased from g/Lto to 1.5 1.5 g/L, the recovered P increased from 7% to 7% 38%. Similarly, as influent COD concentration at the g/L, the recovered P increased from to 38%. Similarly, as influent COD concentrationincreased increased at theanode anode, anode oxidation (Figure 6). This that implies that matter organicdegradation matter anode, oxidation reactions reactions increasedincreased (Figure 6). This implies organic degradation due to substratefor availability for the microorganism. As a result the organic increased due toincreased substrate availability the microorganism. As a result of theof organic matter matter degradation, electrons are liberated and transferred from the anode to the cathode [11]. degradation, electrons are liberated and transferred from the anode to the cathode [11]. Current density (mA/m2) Recovered P 10 40 5 20 0 0 700 1000 1500 Influent COD (mg/L) Figure 5. Impact ofofCOD densityand andP Precovery. recovery. Figure 5. Impact CODon on current current density Increasing COD concentration leads to increase in the transfer of electrons from the anode to the Increasing COD concentration leads to increase in the transfer of electrons from the anode to the cathode chamber. This implies that more electrons are available at the cathode for oxygen reduction cathode chamber. This implies that more electrons are available at the cathode for oxygen reduction reactions; this, in turn facilitates struvite formation. Increased oxygen reduction reactions at the reactions; this, in to turn facilitates formation. Increased reduction at the cathode leads increases in thestruvite generation of hydroxide ions; andoxygen this increased the pHreactions to >8 at the cathode leads to increases in the generation of hydroxide ions; and this increased the pH to >8 at the cathode (Figures 6 and 7). cathode (Figures 6 and 7).cathode pH increased as COD concentration increased (Figure 7). The average It was noted that pH increased frompH 7.4 increased at COD = 0.7 g/L toconcentration 8.3 at COD = 1.5 g/L. Energy generation Itcathode was noted that cathode as COD increased (Figure 7). The was average negatively affected from by P 7.4 precipitation theg/L cathode COD concentration increased, was cathode pH increased at COD =in0.7 to 8.3chamber. at CODAs = 1.5 g/L. Energy generation more precipitates cathode were observed. Thechamber. current density decreased with increasing negatively affected byonP the precipitation in the cathode As COD concentration increased, COD concentration due to the amount of precipitates on the cathode surface (Figure 6). more precipitates on the cathode were observed. The current density decreased with increasing COD concentration due to the amount of precipitates on the cathode surface (Figure 6). Int.Int. Environ. Res. Public Health 2016, 13, 375 J. Environ. Res. Public Health2016, 2016,13, 13,375 375 Int. J.J.Environ. Res. Public Health of 8 of88 12 of 12 12 Figure6.6.Impact Impact of of COD COD on current pH. Figure current density, density,anode anodeORP, ORP,anode anodeand andcathode cathode pH. Figure 6. Impact of COD on current density, anode ORP, anode and cathode pH. 8.5 Average cathode pH Average cathode pH 8.5 8 8 7.5 7.5 7 7 0.7 0.7 1 Influent COD (g/L) 1 1.5 1.5 Influent COD (g/L) Figure 7. Impact of COD concentrations on cathode pH. Figure 7. Impact Impact of COD COD concentrations onthe cathode pH. and this obstructed the The precipitates onFigure the cathode covered theconcentrations surface area of cathode; 7. of on cathode pH. mass transfer of ions and oxygen. This finding is consistent with the finding of Hirooka and Ichihashi [8], which on showed that thecovered electricity generated byarea MFCs with precipitate was lower thanthe The the surface area of the cathode; andand this obstructed The precipitates precipitates onthe thecathode cathode covered the surface of the cathode; this obstructed of MFCs without precipitate. mass transfer of ions and oxygen. This finding is is consistent with thethat mass transfer of ions and oxygen. This finding consistent withthe thefinding findingofof Hirooka Hirooka and and Ichihashi Ichihashi [8], [8], which which showed showed that that the the electricity electricity generated generated by by MFCs MFCs with with precipitate precipitate was was lower lower than than 3.3.2. P Recovery at Different Anode and Cathode Volumes that that of of MFCs MFCs without without precipitate. precipitate. Electrolyte volume is another important parameter for P recovery. Three different volumes 3.3.2. P Recovery at Different Different Anode and Cathode Volumes Volumes 3.3.2. P at and Cathode (180, Recovery 225, and 270 mL) wereAnode used to investigate the impact of anode and cathode volumes on P recovery and energy generation. The volumes were chosen based the total volume of the chamber Electrolyte volume isisanother forfor P recovery. Three different volumes (180, Electrolyte anotherimportant importantparameter parameter P on recovery. Three different volumes and the electrode surface area. 225, and investigate the impact of anode cathode volumesvolumes on P recovery (180, 225,270 andmL) 270were mL) used weretoused to investigate the impact ofand anode and cathode on P Increasing the electrolyte volume leads to increases in the P precipitated. The greater the and energy The volumes were chosen onbased the total volume of the chamber and the recovery andgeneration. energy generation. The volumes werebased chosen on the total volume of the chamber volume of synthetic wastewater available at the anode and the cathode, the more P that can be electrode surface area. and the electrode surface area. recovered from the solution. By increasing anode chamber volume, more organic matter is offered Increasing the leads to increases in the precipitated. The greater the volume Increasing the electrolyte electrolytevolume volume leads to increases inPthe P precipitated. The greater the for the organism at the anode for oxidation, and consequently; more reduction reactions occurred at of synthetic wastewater available at the anode and the cathode, the cathode, more P that can be recovered from volume of synthetic wastewater available at the anode and the the more P that can be the cathode. Moreover, the impact of changing chamber volume on cathode pH was not significant. the solution. By the increasing anode chamber volume, more organic matter is offered the organism at recovered from solution. By increasing anode chamber volume, more organicfor matter is offered the anode for oxidation, and consequently; more reduction reactions occurred at the cathode. Moreover, for the organism at the anode for oxidation, and consequently; more reduction reactions occurred at the cathode. impact ofMoreover, changing the chamber volume on cathode pH volume was not on significant. the impact of changing chamber cathode pH was not significant. Int. J. Environ. Res. Public Health 2016, 13, 375 Int. J. Environ. Res. Public Health 2016, 13, 375 9 of 12 9 of 12 The average power density output (COD = 0.7 g/L) of the MFC under three different volumes The average power density output (COD = 0.7 g/L) of the MFC under three different volumes (180, 225, 270 mL) were 25, 20 and 18 mW/m22, respectively. Increasing anode chamber volume from (180, 225, 270 mL) were 25, 20 and 18 mW/m , respectively. Increasing anode chamber volume from 180 mL to 270 mL leads to decreases in the average power density from 25 mW/m2 to 18 mW/m2 . 180 mL to 270 mL leads to decreases in the average power density from 25 mW/m2 to 18 mW/m2. The The decrease inpower powerdensity density occurred the amount of P precipitates 270 was mL greater which was decrease in occurred due due to thetoamount of P precipitates in 270 mLin which greater than 180 mL. Anode and cathode volumes have an impact on energy generation, as increasing than 180 mL. Anode and cathode volumes have an impact on energy generation, as increasing the the volume thepower power density (Figure volumeleads leads to to decreases decreases ininthe density (Figure 8). 8). Figure 8. Maximum power densityand and PP recovery recovery % electrolyte volumes. Figure 8. Maximum power density %atatdifferent different electrolyte volumes. Achieving high power density and high P recovery concurrently in the system would require Achieving highand power density and high P recovery system would require further research development as P precipitation on theconcurrently cathode leadsin to the deteriorating electricity further researchinand as P precipitation onpower. the cathode leads to deteriorating electricity production thedevelopment MFC; and this reduces the generated production in the MFC; and this reduces the generated power. 3.3.3. P Recovery at Different Aeration Flow Rates at the Cathode 3.3.3. P Recovery at Different Aeration Flow Rates at the Cathode Cathode aeration is an important parameter for system optimization. The microbial fuel cells were operated under controlled dissolved oxygen differentThe aeration flow rates werewere Cathode aeration is an important parameter for concentrations; system optimization. microbial fuel cells usedunder to examine the impact of aeration onconcentrations; both energy generation and P recovery. operated controlled dissolved oxygen different aeration flow Identifying rates were the used to impacts of aeration flow rates MFC performance is important for scalingIdentifying up the system examine the impact of aeration ononboth energy generation and P recovery. the and impacts assessing the operational cost. Previous studies have shown that cathode aeration has a great impact of aeration flow rates on MFC performance is important for scaling up the system and assessing the on energy generation, where the current increased as the DO concentration increased. These results operational cost. Previous studies have shown that cathode aeration has a great impact on energy show the importance of supplying the optimal amount of oxygen to obtain optimal performance of generation, where the current increased as the DO concentration increased. These results show the the MFC [18]. The average current density of the MFC under three different aeration flow rates (no importance of supplying the optimal amount oxygen to obtain optimal performance of theinMFC 2, respectively. aeration, 50 and 150 mL/min) were 92, 127of and 155 mA/m Applying aeration the [18]. The average current density of the MFC under three different aeration flow rates (no aeration, 50 and cathode chamber with a flow rate of (150 mL/min) increased the average current density by more 2 2 150 mL/min) and 155 mA/m respectively. aeration theincreased, cathode chamber than 40% were (from92, 92 127 to 155 mA/m ) (Figure, 9). In addition,Applying the generated powerinwas and with similar findings by Mashkour anddensity Rahimnejad [18]. than 40% (from 92 to with athese flowwere rateinofagreement (150 mL/min) increased the average current by more 2 ) (Figure With regard 9). to PInrecovery, it was that increasing aeration flow rate the cathode to 155 mA/m addition, the found generated power was increased, andatthese were inleads agreement increase in cathode pH, where oxygen is being used as an electron acceptor and hydroxide ions are with similar findings by Mashkour and Rahimnejad [18]. produced [10]. With (50 mL/min) flow rate, cathode pH reached 8.5, which was optimal for P With regard to P recovery, it was found that increasing aeration flow rate at the cathode leads recovery as struvite; whereas with no aeration, cathode pH reached 7.5 (Figure 10). The difference in to increase in cathode pH, where oxygen is being used as an electron acceptor and hydroxide ions P recovery between the flow rates of 50 mL/min and 150 mL/min was not significant; however, there are produced [10]. With (50 mL/min) flow rate, cathode pH reached 8.5, which was optimal for was an increase of 25% in power density when the aeration flow rate increased from 50 to 150 P recovery as struvite; whereas aeration, cathode pH cannot reachedsupply 7.5 (Figure 10). The difference mL/min. These results showwith thatno passive or low aeration enough oxygen for the in P recovery between the from flow rates of 50chamber. mL/minThese and 150 mL/min was not however, transferred protons the anode findings also show thatsignificant; cathode aeration is anthere was an increase of 25%for in energy powergeneration density when aeration flow rate increased from 50 to 150 mL/min. influencing factor and Pthe recovery. These results show that passive or low aeration cannot supply enough oxygen for the transferred protons from the anode chamber. These findings also show that cathode aeration is an influencing factor for energy generation and P recovery. Int.Int. J. Environ. Res. J. Environ. Res.Public PublicHealth Health2016, 2016,13, 13,375 375 of 12 10 10 of 12 Int. J. Environ. Res. Public Health 2016, 13, 375 10 of 12 Figure 9. Impact aerationflow flowrate rate on on energy and PPrecovery. Figure 9.9.Impact of aeration flow rate onenergy energygeneration generation and P recovery. Figure Impact ofof aeration generation and recovery. Figure 10. Impact of aeration flow rate on cathode pH. Figure10. 10. Impact Impact of aeration Figure aerationflow flowrate rateon oncathode cathodepH. pH. 3.4. Statistical Analyses 3.4. StatisticalAnalyses Analyses 3.4. Statistical The correlations between the monitored parameters and MFC performance was studied to identify the influencing factorsthe on monitored MFC performance for P recovery and energy generation. Table 1 to The correlations between parameters and MFC performance was studied The correlations between the monitored parameters and MFC performance was studied to identify showsthe that COD significantly anode pH, for cathode pH and The Table more 1 identify influencing factors onaffected MFC performance P recovery andcurrent energydensity. generation. the influencing factors on chamber, MFC performance for pH P recovery and energy generation. Table 1 has shows substrate the anode the higher the at the cathode. cathode aeration an that shows that in COD significantly affected anode pH, cathode pHMoreover, and current density. The more COD impact significantly affected anode pH, cathode pH and current density. The more substrate in the anode onthe cathode where supplying amount of oxygen to the cathode leads to an substrate in anodepH chamber, the higherthe theoptimal pH at the cathode. Moreover, cathode aeration has an chamber, the higher the pH at the cathode. Moreover, cathode aeration has an impact on cathode pH increase in the pH. pH the leads to P precipitation as struvite and deterioration impact on cathode pH High wherecathode supplying optimal amount of oxygen to the cathode leads toinan electricity generation due to the precipitates on cathode Theincrease correlation analysis where supplying the amount of oxygen toPthe the cathodeelectrode. leads to an in the pH. High increase in the pH.optimal High cathode pH leads to precipitation as struvite and deterioration in suggests that COD and cathode aeration are the key influencing factors for P recovery and energy cathode pH leads to P precipitation as struvite and deterioration in electricity generation due to the electricity generation due to the precipitates on the cathode electrode. The correlation analysis generation. Designing the system based on these findings cansuggests help to achieve the optimal condition precipitates on the cathode electrode. The correlation that and cathode aeration suggests that COD and cathode aeration are the keyanalysis influencing factors forCOD P recovery and energy for energy generation and P recovery. aregeneration. the key influencing factors for P recovery and energy generation. Designing the system based Designing the system based on these findings can help to achieve the optimal condition on these findings can help and to achieve the optimal condition for energy generation and P recovery. for energy generation P recovery. Table 1. Correlation analysis for the MFC performance. Variable Aeration Flow analysis Anodefor Cathode Anode Cathode Table 1.1.Correlation for the the MFCperformance. performance. Table Correlation analysis MFC Rate Aeration- Flow Aeration flow rate Aeration Variable Variable Anode pH Anode pH 0.457 * Flow Rate Rate Cathode pH 0.619 Aeration flow rate - ** Aeration Anode flow rate Anode ORP 0.111 pH 0.457 * AnodeCathode pH 0.457 * ORP 0.070 Cathode pH 0.619 ** Cathode pH 0.619 ** 0.783 ** I density 0.317 Anode ORP 0.111´0.362 * Anode ORPCOD 0.111 Cathode ORP 0.070 I Density pH pH ORP ORP Anode Cathode Anode Cathode I Density Cathode pH pH Cathode ORP - I Density - Anode ORP pH ORP ORP 0.783 --- - ** - -−0.362 −0.330 - -- - -* - 0.094 0.101 0.015 0.783 ** -** - −0.095 −0.533 −0.236 −0.099 −0.362 * −0.330 ´0.330 0.929 0.803 −0.275 - -−0.468-** 0.101** 0.015** 0.094 Cathode ORP 0.070 0.101 0.015 0.094 ** Correlation at the 0.01 level (2-tailed). ***Correlation significant 0.05 level (2-tailed). I density is significant 0.317 −0.236is´0.095 −0.095 at the−0.099 I density 0.317 ´0.533 ** −0.533 ´0.236 ´0.099 - 0.929 ** 0.929 ** ** 0.803 **´0.275 −0.275 -−0.468 ** ** CODCOD 0.803 ´0.468 ** Correlation is significant atatthe Correlationisissignificant significant 0.05 level (2-tailed). ** Correlation is significant the0.01 0.01level level(2-tailed). (2-tailed); ** Correlation at at thethe 0.05 level (2-tailed). Int. J. Environ. Res. Public Health 2016, 13, 375 11 of 12 4. Conclusions A mediator-less dual chamber microbial fuel cell was used to investigate concurrent P recovery and energy generation. Due to the high pH around the cathode, the MFC forms precipitates containing phosphorus in the catholyte and on the cathode surface. The main component of the precipitate was determined by X-ray diffraction analysis to be magnesium ammonium phosphate hexahydrate. P recovery at the cathode ranged from 1% to 38%; and correlation analysis indicated that COD and aeration flow rate are the key factors influencing P recovery and energy generation. Further studies are recommended to minimize the energy loss due to the precipitates on the cathode surface. This could be focused on a movable cathode that can be replaced once the voltage starts to decrease, or finding a specific material that prevents any particle attachment on the cathode surface. Acknowledgments: The Authors would like to acknowledge the technical staff at the Cardiff University School of Engineering for supporting them. The first author would like to thank Kuwait Institute for Scientific Research for their financial support. Author Contributions: Abdullah Almatouq designed and operated the systems to generate the performance and operation data. Data analysis and initial manuscript drafting was undertaken by Abdullah Almatouq. Akintunde O. 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