Lifting roof trusses A home made lifting device is used to place roof trusses on a shed. I have a little shack in the Wombat Ranges in Victoria and have always wanted to build a shed on the property. I decided that a barn type construction would best suit the surroundings and set about designing a building that consisted of two skillion roofed sections approximately five metres by four metres facing each other with a four metre gap in between the two buildings. Four 45 degree roof trusses were constructed to bridge the gap. The height at the front of the two outer buildings was approximately four metres. The big problem I faced was how to erect the trusses between the two outer buildings, bearing in mind that I wanted to clad the external face of the two outside trusses. The height would be in the order of six and a half metres to the peak of the roof. After revisiting some of The Owner Builder articles I came up with the idea of constructing a lifting device to lift the trusses into position from the ground. BY BARRY DEGENHARDT beams protruded above the ends of the skillion roof sheets. Next I installed some water pipe from the end of the beams vertically down to the ground where I poured blocks of concrete around the base of the pipes. The purpose of the pipes was not only to be used as my lifting device but also to anchor the building down so that it did not blow away in high winds. In my workshop I constructed two triangular lifting frames approximately two metres long by 0.8 metres in height to mount onto the vertical water pipes at the end of the building. The frames were fitted with rollers and made to run freely up and down the pipe. Now that I had my lifting frames in position, I installed pulleys at both ends of the two horizontal support beams. Cables and winches The device First I bolted timber support beams 250mm x 50mm x 6 metres in length along the inner facing fronts of the skillion buildings to provide mounting for the roof trusses and to act as rails to slide the trusses into position, ensuring that the I installed 6mm steel cables to each of the lifting frames on either side and ran the cables up over the pulleys at the top, then along the support beam to the pulleys at opposite ends. From here I ran the cables down to the ground where I installed two boat trailer winches one on either side. pulley pulley truss support beam along skillion edge 6mm cable 6mm cable bracing pipe (concreted at base) pipe temporary spreader rollers (not shown) on lifting frame to enable it to run up pipe lifting frame 48 THE OWNER BUILDER o 173 October – November 2012 winch I placed the two trusses upright on the triangular frames at ground level, clad the face of one of the trusses then joined and braced the two trusses together at a spacing of approximately 1700mm. After this, I bolted some short angle iron pieces at the ends of the trusses to act as a means of bolting them down to the support beams. I further attached temporary spreaders between the trusses out at the end. I mounted the temporary spreader under the trusses to act as a guide rail between the two beams. I estimated that the total weight of the two trusses and the cladding to be in the order of 100 kilograms. It works With my good mate on one winch and myself on the other we started the lift. The trusses ascended without a problem. Once at the top I pinned the lift in position, disconnected each cable from the lifting frame and attached it to the truss. Back on the winches we continued to pull the trusses along the building to their final position. The procedure was repeated with the other two trusses. I could not have been happier with the result. All I had to do now was to secure the trusses to the beams, attach the roof battens and the roof sheets. I spent approximately six hours in my workshop and about the same amount of time on site to set up the lifting device. The cost was minimal as I made most of my lifting device from scrap. As for the boat winches, I had one kicking around in the shed and I borrowed the other from my mate. The time it took to lift the trusses and move them into position was approximately 40 minutes in total. The big advantage with the construction was that I was able assemble the trusses and clad the ends at ground level thus ensuring that the trusses were square and straight. N © www.theownerbuilder.com.au • 0402 428 123 1 2 3 4 5 7 8 1. Triangular lifting device in place on pipe. 2. Nearly complete – roofing sheet goes on. 3. Rollers enable the frame to run freely up and down the pipe. 4. Trusses ready to be placed on lifting frame. 5. First pair of trusses start their way up... 6. ...reach full height... 7. ...and then slide along into position. 8. Second pair of trusses follow... 6 © www.theownerbuilder.com.au • 0402 428 123 9. ...to complete the central roof framework. 9 THE OWNER BUILDER o 173 October – November 2012 49
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