FEMS Microbiology Letters 204 (2001) 375^379 www.fems-microbiology.org Physiological di¡erence during ethanol fermentation between calcium alginate-immobilized Candida tropicalis and Saccharomyces cerevisiae Latifa Jamai a , Khalid Sendide a , Khalil Ettayebi a , Faouzi Errachidi a , Omar Hamdouni-Alami a , Mohamed Ali Tahri-Jouti a , Timothy McDermott b , Mohamed Ettayebi a;b; * b a Biotechnology Units, University Sidi Mohamed Ben Abdallah, P.O. Box 1796 Atlas, Fes, Morocco Thermal Biology Institute, Montana State University, P.O. Box 173142, Bozeman, MT 59717-3142 USA Received 2 July 2001; received in revised form 4 September 2001 ; accepted 7 September 2001 First published online 23 October 2001 Abstract Calcium alginate-immobilized Candida tropicalis and Saccharomyces cerevisiae are compared for glucose fermentation. Immobilized C. tropicalis cells showed a slight morphological alteration during ethanol production at 40³C, but their fermentation capacity was reduced by 25%. Under immobilization conditions, the two species demonstrated two different mathematical patterns when the relationship between growth rate, respiration rate, and ethanol tolerance was assessed. The interspecific difference in behavior of immobilized yeast cells is mainly due to their natural metabolic preference. The production of CO2 by calcium alginate-immobilized C. tropicalis, as well as the lower supply of oxygen to the cells, are the major factors that reduce ethanol production. ß 2001 Federation of European Microbiological Societies. Published by Elsevier Science B.V. All rights reserved. Keywords : Calcium alginate immobilization ; Ethanol production ; Thermotolerance ; Candida tropicalis; Saccharomyces cerevisiae 1. Introduction Candida tropicalis, an asporogenous diploid yeast, has long been neglected for its valuable potential in energyrelated biotechnology. Unlike most other yeast species, a very large variety of carbon sources can be utilized by C. tropicalis including many sugars, disaccharides, phenols, alkanes, alkane derivatives, and fatty acids [1,2]. C. tropicalis grows on each compound as a sole carbon and energy source, generating high biomass yields since its metabolism becomes purely oxidative when enough oxygen is supplied in the culture medium. While a special interest was given to the induction of peroxisomal enzymes of C. tropicalis grown on fatty acids and alkanes [2,3], a considerable e¡ort is still to be made to optimize the production of ethanol by C. tropicalis from soluble starch, cellu- * Corresponding author. Tel. : +1 (406) 994 5549; Fax: +1 (406) 994 1848. E-mail address : [email protected] (M. Ettayebi). lose and wood-derived hemicellulose hydrolysates [4]. Candida species are considered strong candidates for thermotolerance and ethanol tolerance needed to produce ethanol from lignocellulosic biomass [5]. The immobilization of living cells facilitates the separation of cells from media as well as their recirculation. Immobilized yeast-cell technology has found various applications, particularly in ethanol production [6^8]. Immobilized Saccharomyces cerevisiae cells displayed an increase in ethanol productivity compared to free cells [9]. However, Senac and Hahn-Hagerdal found no improvement of the productivity after cell immobilization [10]. On the other hand, immobilization of C. tropicalis in agarose lowered ethanol yield and productivity, indicating that the physiology of immobilized cells di¡er from that of free cells [11]. The di¡erence in behavior between immobilized and free cells is related to several factors. Nutrient limitations and microenvironment surrounding the cells are widely used to explain physiological and morphological changes of cells after immobilization [12]. In the present paper, we compare ethanol production, 0378-1097 / 01 / $20.00 ß 2001 Federation of European Microbiological Societies. Published by Elsevier Science B.V. All rights reserved. PII: S 0 3 7 8 - 1 0 9 7 ( 0 1 ) 0 0 4 3 0 - X FEMSLE 10176 5-11-01 376 L. Jamai et al. / FEMS Microbiology Letters 204 (2001) 375^379 by free and immobilized C. tropicalis and S. cerevisiae cells, by integrating aerobic respiration, immobilization, growth rate, and ethanol tolerance during glucose fermentation. Thermotolerance of C. tropicalis is also discussed. for observation with scanning electron microscope according to a standard procedure described by Van Neerven et al. [15]. 2. Materials and methods Glucose concentrations were assayed using Miller's method [16]. Ethanol was determined by gas chromatography (PYE UMICAM PU 4500). Oxygen was measured polarographically with a biological oxygen monitor YSI model 5300 (Varian model 9176). CO2 was measured following a previously described method [17]. 2.1. Yeast strains C. tropicalis YMEC14 and S. cerevisiae YMES2 used in this study were isolated from Moroccan olive-mill wastewater and traditional bread dough respectively. The species were identi¢ed following classical and molecular techniques [13,14]. C. tropicalis Y1552 and S. cerevisiae 41278 were provided by C.P. Kurtzman (US Department of Agriculture, Peoria, IL, USA) and S. Vissers (ULB, Belgium) respectively. Yeast strains were routinely grown on in YPG medium containing, in g l31 , yeast extract 5, bacterial peptone 10 and glucose 5 (Difco, Detroit, MI, USA). 2.2. Cell growth and immobilization Yeast strains were cultured at the appropriate temperature in Bio£o 2000 fermentor (New Brunswick Scienti¢c, NJ, USA) with a 1.3-l working volume of oxidative YPG broth containing 2% glucose. Agitation and oxygen £ow were maintained at 450 rpm and 0.6 l min31 respectively. pH was maintained at 4.5 by automatic addition of 4 N NaOH. At the end of the exponential growth phase, yeast cells were harvested by centrifugation at 2000Ug for 10 min and washed twice with 0.9% NaCl (w/v). 8 g fresh wet-weight cells were mixed with 1.6% calcium alginate and added dropwise with a syringe into a sterile solution of 0.1 M CaCl2 . The droplets gelled in contact with Ca2‡ cations forming beads which were left to harden for 15 min at 37³C, then washed three times with 0.9% NaCl before storing them in saline solution at 4³C. The ethanol fermentation, by free and immobilized cells, was conducted under the same conditions in 250 ml of oxidative YPG medium (15% glucose) except for the temperature, which was 30³C for S. cerevisiae and 40³C for C. tropicalis. Free cells were prepared under the same conditions. 2.3. Scanning electron microscopy Immobilized and free yeast cells were ¢xed by 1% glutaraldehyde in cocadylic bu¡er, dehydrated and prepared 2.4. Analytical methods 3. Results The choice of C. tropicalis YMEC14 and S. cerevisiae YMES2 used in this study were achieved according to the performances they displayed in growth rate and ethanol production compared to yeast strains from our collection. Their taxonomic identity was demonstrated by classical methods and con¢rmed by tRNA pro¢le analysis [13,14]. Ethanol production rate is identical in free and immobilized S. cerevisiae YMES2. However, immobilized S. cerevisiae 41278 demonstrated a small increase in ethanol productivity compared to suspended cells. On the other hand, ethanol production of immobilized C. tropicalis cells was 8^20% lower than that of S. cerevisiae (Table 1). The immobilization of C. tropicalis YMEC14 and Y1552 caused a decrease in ethanol production of 25 and 27% respectively. Under aerobic conditions, growth rates of free and immobilized C. tropicalis strains in YPG broth, supplemented with di¡erent concentrations of ethanol, were stable between 0 and 0.85 M ethanol. Higher ethanol concentrations decreased their growth rate in a linear manner (Fig. 1). Both strains of S. cerevisiae are inhibited at lower ethanol concentrations; the inhibition in this case followed an exponential pattern. Furthermore, S. cerevisiae YMES2 and 41278 demonstrated intraspecies di¡erences. In fact, in both conditions of free and immobilized cells, S. cerevisiae YMES2 showed more resistance to ethanol than S. cerevisiae 41278. In addition, the growth rate of suspended cells is lower than immobilized cells in both strains when ethanol concentrations are higher than 0.42 M. The phenomenon is reversed in C. tropicalis. To check whether these di¡erences were due to yeast respiration tendency, respiration rates were measured. Table 1 Bioconversion of glucose to ethanol by free (F) and immobilized (I) C. tropicalis (1) YMEC14, (2) Y1552, and S. cerevisiae (3) YMES2, (4) 41278 yeast cells Ethanol yield (% theoretical) Ethanol productivity (g l31 h31 ) 1I 1F 2I 2F 3I 3F 4I 4F 70 3.58 70 4.47 64.7 3.31 66 4.21 78.3 5.06 78.3 5.06 86 5.5 80 5.16 FEMSLE 10176 5-11-01 L. Jamai et al. / FEMS Microbiology Letters 204 (2001) 375^379 377 Similar to the growth rate, the respiration rate was inhibited by exogenous ethanol, following two di¡erent mathematical models in the two yeast species (Fig. 2). Furthermore, the release of CO2 showed more important variation in C. tropicalis than in S. cerevisiae strains. The release of CO2 decreased by a factor of 0.5, but that of S. cerevisiae was slightly a¡ected (Fig. 3). Finally, scanning electron microscopy showed limited alterations (less than 5%) of C. tropicalis cells due to immobilization, while S. cerevisiae remained intact (Fig. 4). 4. Discussion The ethanol concentration at the end of the fermentation cycle is similar for both free and immobilized C. tropicalis cells, but the time required to reach these values is longer under immobilized conditions. While free and immobilized S. cerevisiae achieve complete fermentation at the same time, immobilized C. tropicalis required 2^3 h more than free C. tropicalis to complete the fermentation process. This decrease in ethanol production of C. tropicalis-immobilized cells could be related to the fact that these cells have a less rigid cell wall. It has been reported that cell immobilization causes biochemical changes of wall polysaccharides and glycoproteins [7]. It is possible that these changes a¡ect C. tropicalis more than S. cerevisiae. The fact that negligible morphological changes were detected by electron microscopy lets us suppose that metabolic alterations have more signi¢cant e¡ect on ethanol fermentation. The inhibitory e¡ect of exogenous ethanol on respiration and growth rates of free or immobilized C. tropicalis and S. cerevisiae di¡ers according to whether the respira- Fig. 1. E¡ect of ethanol concentration on the growth rate of free (F) and immobilized (I) C. tropicalis and S. cerevisiae cells. (1) YMEC14; (2) Y1552; (3) YMES2; (4) 41278. Fig. 2. E¡ect of ethanol concentration on the respiration rate of free (F) and immobilized (I) C. tropicalis and S. cerevisiae cells. (1) YMEC14; (2) Y1552; (3) YMES2; (4) 41278. tion is occurring or not (Fig. 1). The relationship between growth rate and ethanol concentration follows an exponential pattern in both strains of S. cerevisiae. The relationship is linear in immobilized and free C. tropicalis strains. We conclude that under the same culture conditions, S. cerevisiae utilizes fermentation, and thus is not a¡ected by ethanol as much as C. tropicalis, which utilizes respiration. In S. cerevisiae, the glucose causes a catabolic repression inhibiting respiratory enzymes and inducing fermentation. In the strain 41278, the Crabtree e¡ect seems more important, which explains the slight increase in ethanol productivity after immobilization. The situation is di¡erent in C. tropicalis, which has a lower glycolytic £ux on one hand and higher oxygen consumption in media containing glucose on the other hand. Under immobilization conditions, calcium alginate matrix creates a barrier to the oxygen needed by C. tropicalis, reducing its ethanol productivity [18]. Moreover, oxygen a¡ects the permeability and composition of the cell mem- Fig. 3. CO2 production by free (F) and immobilized (I) C. tropicalis and S. cerevisiae cells. (1) YMEC14 ; (2) Y1552; (3) YMES2; (4) 41278. FEMSLE 10176 5-11-01 378 L. Jamai et al. / FEMS Microbiology Letters 204 (2001) 375^379 in a continuous fermentation system. We found that immobilized C. tropicalis cells remained physiologically stable after 20 cycles of fermentation (data not shown). Because of its thermotolerance, C. tropicalis is well suited for simultaneous sacchari¢cation and fermentation of hemicellulose that can be achieved at a temperature between 42 and 45³C. This solves the problems encountered by S. cerevisiae fermentation at temperatures higher than 30³C. Moreover, C. tropicalis has the ability to tolerate concentrations of lignin-like polyphenols that are highly toxic to other yeast species (our unpublished results). S. cerevisiae requires exogenous phenol oxidase genes to enhance its resistance to fermentation phenolic inhibitors [20]. C. tropicalis is known by its vigorous growth on various carbon sources, which makes it a good candidate for industrial production of ethanol from renewable energy sources [21]. In fact, S. cerevisiae is unable to convert the C5 -sugars present in hemicellulose, but C. tropicalis has the enzymatic machinery to ferment them. All the above properties demonstrate that C. tropicalis is a very attractive system for biofuel production. References Fig. 4. Scanning electron microscopy of immobilized yeast cells (U3000). (A) C. tropicalis ; (B) S. cerevisiae. brane and increases cell viability during fermentation. C. tropicalis demonstrated also a great production of CO2 that might cause a reduction in reactor volume by the creation of dead zones due to its accumulation inside the gel pores. Our results agree with those of E.M. LohmeierVogel [11] who used agarose-immobilized C. tropicalis and reported a metabolic reduction of immobilized cells after growth inside the beads. Therefore, the nature of the matrix does not seem to a¡ect the immobilization. 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