Busbar Systems Busbar System xEffect Busbar System xEffect is the modular design system for busbars. xEffect busbars are available as yard goods with 1, 2 or 3 poles. Now, there is a special feature: each bar can easily be extended by one-pole bar as you like. The additional pole can be added completely without tools by easy clamping technique. The lugs or forks in the xEffect bars - available in 10 and 16 mm2 and all common distances - can be broken out at a predetermined breaking point. There is actually no more flexibility available. Busbar System xEffect saves time and material The yard good can be cut with a saw of course. However, there is no need neither for deburring nor for cutting the conductor. Just cut to the required dimension and close with the fitting end cap -ready! The end caps have also breakable edges, which enable further connecting of the Busbar System xEffect. By overlapping assembly, doubling the cross section can be achieved. Busbar System xEffect in use Busbar System xEffect is especially well suited for solving flexible busbar applications rack-mounted models in series. Fork-pin combinations for 1+N-applications can be realized by individual combinations - for this also the one-pole version with blue isolation is available besides the one with grey isolation. Even different cross sections can be combined in this case. Accessories, such as feeder terminals and self adhesive phase marking labels will complete the comfortable total package. Existing contact prevention caps can be used. Busbar System xEffect at a glance: • Yard goods can be cut • No cutting back of copper required • No deburring required • Almost no waste during cutting • End capsavailable with 1- to 4-poles, end caps can be broken out for further extensions • 4-pole end cap molded in pairs (leftand right) • Overlapping rail extension possible • Rails can be extended on demand by 1-pole rails (plug-in technology) • All step distances • 10 and 16 mm2 • Fork and stud • Lugs can be broken out at any predetermined breaking point • Self adhesive phase indication labels available • Contact preventing caps (ZV-BS-G) can be used • Simple, flexible handling • All assembly requirements can be covered by the Busbar System xEffect • Low storage space requirements due to modular system • Less time consuming (no deburring, no cutting back) • Individual and self configurable • Fork-pin combination for 1+N application possible, feeding through rail (terminal clamp) not possible. • Protected technology 39 Busbar Systems Description Step DisCu-factor Type Designation tance (mm) Article No. Units per package xEffect busbar 1m 10mm2, 16mm2 (Fork) BB-EVF for MCBs, RCCBs, RCBOs, SPDs • Delivered without end caps 10 mm2 • Rated current 63 A wa_sg05712 wa_sg05812 1-phase 17.8 27 36 2-phase 17.8 27 3-phase 17.8 27 36 3-phase + AUX 3x17.5+1x9 3x17.5+2x9 Neutral 17.8 27 36 0.22 0.24 0.24 0.31 0.36 0.46 0.58 0.56 BB-EVF-10/1P-1MU BB-EVF-10/1P-2MU BB-EVF-10/1P-3MU BB-EVF-10/2P-1MU BB-EVF-10/2P-2MU BB-EVF-10/3P-1MU BB-EVF-10/3P-2MU BB-EVF-10/3P-3MU 168826 168830 168834 168838 168840 168842 168844 168850 10 10 10 10 10 10 10 10 0.58 0.57 0.22 0.24 0.24 BB-EVF-10/3P-1MU/AUX BB-EVF-10/3P-1MU2AUX BB-EVF-10/N-1MU BB-EVF-10/N-2MU BB-EVF-10/N-3MU 168846 168848 168828 168832 168836 10 10 10 10 10 0.33 0.36 0.32 0.46 0.54 0.69 0.87 0.84 BB-EVF-16/1P-1MU BB-EVF-16/1P-2MU BB-EVF-16/1P-3MU BB-EVF-16/2P-1MU BB-EVF-16/2P-2MU BB-EVF-16/3P-1MU BB-EVF-16/3P-2MU BB-EVF-16/3P-3MU 168827 168831 168835 168839 168841 168843 168845 168851 10 10 10 10 10 10 10 10 0.87 0.86 0.33 0.36 0.32 BB-EVF-16/3P-1MU/AUX BB-EVF-16/3P-1MU2AUX BB-EVF-16/N-1MU BB-EVF-16/N-2MU BB-EVF-16/N-3MU 168847 168849 168829 168833 168837 10 10 10 10 10 16 mm2 • Rated current 80 A wa_sg05912 wa_sg06012 1-phase 17.8 27 36 2-phase 17.8 27 3-phase 17.8 27 36 3-phase + AUX 3x17.5+1x9 3x17.5+2x9 Neutral 17.8 27 36 40 Busbar Systems Description Step DisCu-factor Type Designation tance (mm) Article No. Units per package xEffect busbar 1m 10mm2, 16mm2 (Pin) BB-EVP for MCBs, RCCBs, RCBOs, SPDs • Delivered without end caps 10 mm2 • Rated current 63 A wa_sg06112 wa_sg06212 1-phase 17.8 27 36 2-phase 17.8 27 3-phase 17.8 27 36 3-phase + AUX 3x17.5+1x9 3x17.5+2x9 Neutral 17.8 27 36 0.22 0.24 0.24 0.31 0.36 0.46 0.58 0.56 BB-EVP-10/1P-1MU BB-EVP-10/1P-2MU BB-EVP-10/1P-3MU BB-EVP-10/2P-1MU BB-EVP-10/2P-2MU BB-EVP-10/3P-1MU BB-EVP-10/3P-2MU BB-EVP-10/3P-3MU 168852 168856 168860 168864 168866 168868 168870 168876 10 10 10 10 10 10 10 10 0.58 0.57 0.22 0.24 0.24 BB-EVP-10/3P-1MU/AUX BB-EVP-10/3P-1MU2AUX BB-EVP-10/N-1MU BB-EVP-10/N-2MU BB-EVP-10/N-3MU 168872 168874 168854 168858 168862 10 10 10 10 10 16 mm2 • Rated current 80 A wa_sg06312 wa_sg06412 17.8 27 36 2-phase 17.8 27 3-phase 17.8 27 36 3-phase + AUX 3x17.5+1x9 3x17.5+2x9 Neutral 17.8 27 36 0.33 0.36 0.32 0.46 0.54 0.69 0.87 0.84 BB-EVP-16/1P-1MU BB-EVP-16/1P-2MU BB-EVP-16/1P-3MU BB-EVP-16/2P-1MU BB-EVP-16/2P-2MU BB-EVP-16/3P-1MU BB-EVP-16/3P-2MU BB-EVP-16/3P-3MU 168853 168857 168861 168865 168867 168869 168871 168877 10 10 10 10 10 10 10 10 0.87 0.86 0.33 0.36 0.32 BB-EVP-16/3P-1MU/AUX BB-EVP-16/3P-1MU2AUX BB-EVP-16/N-1MU BB-EVP-16/N-2MU BB-EVP-16/N-3MU 168873 168875 168855 168859 168863 10 10 10 10 10 Description Cu-factor Type Designation 1-phase Article No. Units per package Accessories wa_sg05612 End caps, BB-EV-EC 1-phase 2+3-phase 4-phase Neutral - BB-EV-EC/1P BB-EV-EC/2-3P BB-EV-EC/4P BB-EV-EC/N 168878 168823 168824 168879 40 40 20 20 BB-EV-TE/35 168825 3 BB-S-PS 169831 5 ZV-BS-G 104903 10 / 600 Terminal BB-EV-TE/35 wa_sg05312 0.04 Sticker phase sequence wa_sg06512 SG05705 - Busbar Tag Shrouds ZV-BS-G - 41 Busbar Systems Busbar Systems Example Plug-in Busbar System N L3 L2 L1 WA_SG08102 WA_SG07902 WA_SG08002 Same connection angle ZV-L1/N (-80A) for L1 Same connection angle ZV-L2/L3 (-80A) for and N, turned by 180° L2 and L3, turned by 180° wa_sg01811 Busbar ZV-SS ZV-SS-80A N Busbar cover ZV-ADP End caps ZV-AEK 42 Same connection angle ZV-N-05TE (-80A) for N (CLS6 with 1.5 MU) 50 and 80 A busbar. Busbar Systems Description Cu-factor Type Designation Article No. Units per package ZV-L1/N-10 ZV-L1/N-36 ZV-L1/N-100 ZV-L1/N-80A-10 ZV-L1/N-80A-36 ZV-L1/N-80A-100 263941 263942 263943 263950 263951 263952 10 / 600 36 / 2160 100 / 3000 10 / 600 36 / 2160 100 / 3000 ZV-L2/L3-10 ZV-L2/L3-36 ZV-L2/L3-100 ZV-L2/L3-80A-10 ZV-L2/L3-80A-36 ZV-L2/L3-80A-100 263944 263945 263946 263953 263954 263955 10 / 600 36 / 2160 100 / 3000 10 / 600 36 / 2160 100 / 3000 Plug-in Busbar System 50A, 80A ZV for PLS., CLS., PKN., PFIM, PFHM (with Auxiliary Switch) wa_sg01811 Busbar ZV-SS ZV-SS-80A Busbar cover ZV-ADP End caps ZV-AEK Connection Angle L1, N WA_SG08102 50 A N 80 A 10 pcs. 36 pcs. 100 pcs. 10 pcs. 36 pcs. 100 pcs. 0.005 0.005 0.005 0.005 0.005 0.005 L1 Same connection angle ZV-L1/N (-80A) for L1 and N, turned by 180° Connection Angle L2, L3 WA_SG07902 50 A L3 80 A L2 10 pcs. 36 pcs. 100 pcs. 10 pcs. 36 pcs. 100 pcs. 0.007 0.007 0.007 0.007 0.007 0.007 Same connection angle ZV-L2/L3 (-80A) for L2 and L3, turned by 180° Connection Angle N (0.5 MU) for PLSM, CLS6 with 1.5 MU WA_SG08002 0.005 0.005 0.005 ZV-N-05TE-10 ZV-N-05TE-36 ZV-N-05TE-100 263947 263948 263949 10 / 600 36 / 2160 100 / 3000 50 A 0.143 ZV-SS 263956 1 / 10 80 A 0.230 ZV-SS-80A 263957 1 / 10 263958 263959 248269 1 / 10 10 / 600 12 / 120 50 A 80 A 10 pcs. 36 pcs. 100 pcs. N N Same connection angle ZV-N-05TE (-80A) for N (CLS6 with 1.5 MU) 50 and 80 A busbar. 330607 50 A, ZV-SS SG7997 Busbar 1m 80 A, ZV-SS-80A Cover section 1 m for 50+80A ZV-ADP End caps for busbar cover ZV-AEK Power feed block 35/50mm2 Z-D80 43 Busbar Systems Description Cu-factor Type Designation Article No. Units per package Busbar block (Fork) Z-GV wa_sg01711 for PLS., CLS., PKN., PFIM, PFHM, Z-SLS/D01 • Delivered with end caps 10 mm2 • Rated current 63 A Phase out type 3-phases 6x PKN. 0.372 Z-GV-10/3P-4TE/17 271081 25 0.095 0.187 0.140 0.357 0.444 Z-GV-16/1P-1TE/16 Z-GV-16/1P+N-2TE/16 Z-GV-16/3P-3TE/8 Z-GV-16/3P-3TE/16 1) Z-GV-16/3P+N-4TE/16 271074 271075 271073 271076 271078 50 20 40 20 15 Z-GV-10/1P-1TE Z-GV-10/3P-3TE Z-GV-10/3P-4TE Z-V-AK/1P Z-AK-10/2+3P 2) 270339 271060 271080 104905 271069 50 20 20 10 / 600 10 / 600 Z-GV-16/1P-1TE Z-GV-16/1P+HS Z-GV-16/1P+N-2TE Z-GV-16/3P-3TE Z-GV-16/3P+HS Z-GV-16/3P+N-4TE Z-GV-16/3P+3N-6TE Z-GV-16/PKPX/4PHAS Z-V-AK/1P Z-AK-16/2+3P 2) Z-AK-16/4P 3) Z-V-AK/4P 271061 271062 271063 271064 271065 271066 263142 116882 104905 271070 271071 264931 50 50 20 20 20 15 15 10 10 / 600 10 / 600 10 / 600 10 / 600 Type Designation Article No. Units per package ZV-BS-G 104903 10 / 600 16 mm2 • Rated current 80 A Phase out type 1-phase 16x 2-phases 8x 3-phases 2x 3-phases 5x 4-phases 4x 1m Busbar block ( Fork) Z-GV for PLS., CLS., PKN., PFIM, PFHM, Z-SLS/D01 • Delivered without end caps 10 mm2 • Rated current 63 A Phase out type 1-phase 0.408 3-phases 0.739 3-phases 0.739 End cap 1-phase End cap 2+3-phases 16 mm2 • Rated current 80 A Phase out type Phase out type 1-phase 1-phase+aux. switch 2-phases 3-phases 3-phases+aux. switch 4-phases 4-phases 4-phases End cap 1-phase End cap 2+3-phases End cap 4-phases End cap 4-phases 0.470 0.470 0.657 1.042 0.998 1.465 1.522 1.050 Description Accessories SG05705 Busbar Tag Shrouds ZV-BS-G 1) Replacement: EVG-16/3PHAS/16MODUL, Art.-No.: 291473 Replacement: BB-EC/2+3P, Art.-No.: 120805 3) Replacement: Z-V-AK/4P, Art.-No.: 264931 2) 44 Busbar Systems Description of the Busbar Block (Fork) Z-GV Devices to busbar Pcs. of the devices End caps Type 1-phase 2-phases 3-phases 4-phases For 2-pole Combined RCD/MCB Device, 3-phases For 2-pole Combined RCD/MCB Device, 4-phases 1-phase + Auxiliary Switch 3-phases + Auxiliary Switch 45 Busbar Systems Description Cu-factor Type Designation Article No. Units per package Busbar block (Fork and Pin) Z-GSV-16/ wa_sg01611 for PLS.1N (1.5MU) • Delivered with end caps 10 mm2 • Rated current 63 A 4-phases 4-phases 0.208 0.277 Z-GSV-10/FI+EH+2XLS1N Z-GSV-10/FI+EH+4XLS1N 113138 113139 10 10 0.179 0.408 Z-GSV-16/1P+N/9 Z-GSV-16/3P+3N/9 271077 271079 15 15 16 mm2 • Rated current 80 A 2-phases 9x 4-phases 3x 1m Busbar block (Fork and Pin) Z-GSV-16/ for PLS.1N (1.5MU) • Delivered without end caps 16 mm2 • Rated current 80 A Phase out type Phase out type Devices to busbar 2-phases 0.585 4-phases 1.840 4-phases 2.196 End cap 2+3-phases End cap 4-phases End cap 4-phases Z-GSV-16/1P+N Z-GSV-16/3P+3N Z-GSV-16/FI+EH+KR+30XLS1N Z-AK-16/2+3P 1) Z-AK-16/4P 2) Z-V-AK/4P Pcs. of the devices End caps Type 4-phases 4-phases 2-phases 4-phases 4-phases 1) 2) 271067 271068 113137 271070 271071 264931 Replacement: BB-EC/2+3P, Art.-No.: 120805 Replacement: Z-V-AK/4P, Art.-No.: 264931 46 10 10 7 10 / 600 10 / 600 10 / 600 Busbar Systems Description 1m Cu-factor Type Designation Article No. Units per package 269526 264930 10 10 / 600 Busbar block (Pin) Z-SV...-SD for Protected Earth Socket Z-SD230 • Delivered with end caps 10 mm2 x22 • Rated current 50 A 2-phases End cap 0.588 47 Z-SV-10/1P+N-SD Z-V-AK/2+3P Busbar Systems Description Cu-factor Type Designation Article No. Units per package 264916 264917 264918 264919 264922 264924 264926 264927 10 10 10 10 10 10 10 10 Z-SV-16/1P-1TE Z-SV-16/N-1TE Z-SV-16/1P-1TE/F Z-SV-16/N-1TE/F Z-SV-16/2P-2TE Z-SV-16/2P+2N-2TE Z-SV-16/3P-3TE Z-SV-16/3P+N-4TE Z-SV-16/3P+3N-3TE 264912 264913 269523 269524 264923 264914 264925 264928 264915 25 25 25 25 10 7 10 7 7 Type Designation Article No. Units per package Z-V-AK/2+3P Z-V-AK/4P 264930 264931 10 / 600 10 / 600 Z-EK/25 Z-EK/25/K Z-EK/25/QL Z-EK/25/Q 264935 269525 264937 264936 10 / 600 10 / 600 10 / 600 10 / 600 ZV-BS-G 104903 10 / 600 Busbar block 13MU (Pin) Z-SV-10/ WA_SG11302 for PLN. (1MU), Z-SI • Delivered with end caps 10 mm2 • Rated current 50 A 1-phase straight grey 1-phase straight blue 1-phase crosswise grey 1-phase crosswise blue 2-phases 3-phases 4-phases 4-phases (for PLN.) 0.055 0.055 0.055 0.055 0.126 0.203 0.258 0.258 Z-SV-10/1P-1TE/13 Z-SV-10/N-1TE/13 Z-SV-10/1P-F/13 Z-SV-10/N-F/13 Z-SV-10/2P-2TE/13 Z-SV-10/3P-3TE/13 Z-SV-10/3P+N-4TE/12 Z-SV-10/3P+3N-3TE/13 WA_SG11502 1m Busbar block (Pin) Z-SV-16/ for PLN. (1MU), Z-SI • Delivered without end caps 16 mm2 • Rated current 63 A 1-phase straight grey 1-phase straight blue 1-phase crosswise grey 1-phase crosswise blue 2-phases 3-phases (for PLN.) 3-phases 4-phases 4-phases (for PLN.) 0.385 0.385 0.385 0.385 0.941 1.326 1.422 2.177 1.807 Description Accessories wa_sg05413 End Caps, Z-V-AK/ 2+3-phases 4-phases Extension Terminal 6 - 25 mm2, Z-EK/25 wa_sg02512 • for busbar type Z-SV long, straight short, straight long, crosswise short, crosswise SG05705 Busbar Tag Shrouds ZV-BS-G 48 Busbar Systems Description of the Busbar Block (Pin) Z-SV Devices to busbar Pcs. of the devices End caps Type 1-phasig + 2-phasig 1-phase + 2-phases x13 x56 L L L L L L L L L L L L L Z-SV-10/1P-F/13 Z-SV-16/1P-1TE/F x13 x56 N N N N N N N N N N N N N Z-SV-10/N-F/13 Z-SV-16/N-1TE/F L L L L L L L L L L L L L L L L L L L L L L L N N N N N N N N N N N N N N N N N N N N N N N N N L1 L2 L1 L2 L1 L2 L1 L2 L1 L2 L1 L2 L1 L L x13 x56 L x13 x56 Z-SV-10/1P-1TE/13 Z-SV-16/1P-1TE Z-SV-10/N-1TE/13 Z-SV-16/N-1TE N 2-phases 2-phasig L2 L2 L1 L1 L2 x13 x56 L1 x3 x14 L2 Z-VAK/2+3P L1 x4 x19 L2 Z-VAK/2+3P L1 x56 L2 Z-VAK/2+3P L1 x6 x28 L2 T Z-SV-10/2P-2TE/13 Z-SV-16/2P-2TE 3-phasig 3-phases L1 N L2 N L1 N L2 N L1 N L2 N L1 N L2 N L1 N L2 N L1 N L2 N L1 Z-SV-16/2P+2N-2TE L2 N L1 N L2 N L1 N L2 N L1 N L2 N L1 N L2 N L1 N L2 N L1 N L2 L1 L3 L2 L2 L3 L3 N L1 L2 L2 L1 L2 L3 Z-VAK/4P L1 L2 Z-VAK/2+3P L1 N L2 N L3 N L1 N L2 N L3 N L1 N L2 N L3 N L1 N L2 N L3 N L1 L1 L3 L1 L3 L1 L3 L2 L1 L3 L2 L1 L2 L3 N L1 L2 L3 N L1 L3 L1 Z-SV-10/3P-3TE/13 Z-SV-16/3P-3TE L2 L3 4-phasig 4-phases L1 L2 L3 L3 N L1 N L2 N L3 N N L1 L2 L3 N L2 L1 L1 N L2 N L3 N L1 N L2 N L3 N L3 N L1 N L2 N L3 Example Z-SV-10/1P-F/13, Z-SV-16/1P-1TE/F Z-SV-10/N-F/13, Z-SV-16/N-1TE/F L L N N 62 58 102 98 Connection terminal Z-EK/25/Q Connection terminal Z-EK/25/K Z-SV-.. 2-phasig bis 4-phasig L2 L1 L3 L1 L2 L3 N N 76 73 116 113 Connection terminal Z-EK/25/QL Connection terminal Z-EK/25 49 Z-SV-10/3P+N-4TE/12 Z-SV-16/3P+N-4TE Z-SV-10/3P+3N-3TE/13 Z-SV-16/3P+3N-3TE Busbar Systems Description Cu-factor Type Designation Article No. Units per package Busbar block 12MU (Fork + Pin) Z-GSV-10/ SG4700 for PLN. (1MU) + RCD • Delivered with end caps 10 mm2 • Rated current 63 A below 2-phases, RCD-2p + 4xPLN 2-phases, RCD-2p + 10xPLN 4-phases, RCD-4p + 4xPLN 4-phases, RCD-4p + 8xPLN 4-phases, RCD-4p + 3xPLS.. + 5xPLN above 2-phases, RCD-2p + 10xPLN 4-phases, RCD-4p + 8xPLN Devices to busbar Pcs. of the devices End caps 0.07 0.131 0.13 0.463 0.463 Z-GSV-10/1P+N-NL/6 Z-GSV-10/1P+N/12-U Z-GSV-10/3P+N-NL/8 Z-GSV-10/3P+N/12-U Z-GSV-10/3P+N/12H-U 0.131 Z-GSV-10/1P+N/12-O 0.463 Z-GSV-10/3P+N/12-O Type 2-phases 4-phases 50 274297 274299 116858 274400 274401 10 / 200 10 / 100 10 10 / 100 10 / 100 274402 274403 10 / 100 10 / 100 Busbar Systems Description Cu-factor Type Designation Article No. Units per package Busbar block 13MU (Fork + Pin) Z-GSV-10/ wa_sg14303 for 1x RCD + PLG. (1MU) • Do not cut! 10 mm2 • Rated current 63 A above 2-phases, RCD-2p + 11xPLG0.251 Z-GSV-10/1P+N-F/13 4-phases, RCD-4p + 9xPLG 0.439 Z-GSV-10/3P+N-F/13 Devices to busbar Pcs. of the devices 2-phases 2-phasig x11 4-phases 4-phasig 264920 264921 10 10 Type N L N L N L N L1 L2 L3 N L N L N L Z-GSV-10/1P+N-F/13 N L1 N L2 N L3 N L1 N L2 N L3 N L1 N L2 N L3 Z-GSV-10/3P+N-F/13 N L N L N L N L N L N L x9 Description Type Designation Article No. Units per package Z-EK/25 Z-EK/25/QL 264935 264937 10 / 600 10 / 600 ZV-BS-G 104903 10 / 600 Type Designation Article No. Units per package 107944 107943 107942 10 / 100 10 / 100 10 / 100 104903 10 / 600 Accessories Extension Terminal 6 - 25 mm2, Z-EK/25 wa_sg02512 long, straight long, crosswise Busbar Tag Shrouds ZV-BS-G SG05705 Description Cu-factor Busbar block (Pin) Z-SV-10/1P+N-F/ for 1x PFGC + PLGC. (1MU) SG07106 • Do not cut! 10 mm2 • Rated current 63 A • 2-phases PFGC + 4x PLGC PFGC + 7x PLGC PFGC + 11x PLGC Devices to busbar 0.105 0.155 0.22 Z-SV-10/1P+N-F/6 Z-SV-10/1P+N-F/9 Z-SV-10/1P+N-F/13 Pcs. of the devices Type 2-phases SG05705 Busbar Tag Shrouds ZV-BS-G ZV-BS-G 51 Busbar Systems Phases MU Cu-factor Type Designation Article No. Units per package 104892 104893 104894 104895 104896 104897 104898 104899 104900 10 / 200 10 / 200 10 / 40 10 / 200 10 / 200 10 / 40 10 / 200 10 / 200 10 / 40 Article No. Units per package 104901 3 / 180 104904 10 / 600 Busbar block UL489 (Pin), Z-SV/UL-16/ wa_sg03511 for FAZ-NA, FAZ-RT • Do not cut! 16 mm2 • Rated current 80 A 1-phase 1-phase 1-phase 2-phases 2-phases 2-phases 3-phases 3-phases 3-phases Devices to busbar 6MU 12MU 18MU 6MU 12MU 18MU 6MU 12MU 18MU 0.035 0.070 0.105 0.070 0.140 0.210 0.140 0.221 0.332 Z-SV/UL-16/1P-1TE/6 Z-SV/UL-16/1P-1TE/12 Z-SV/UL-16/1P-1TE/18 Z-SV/UL-16/2P-2TE/6 Z-SV/UL-16/2P-2TE/12 Z-SV/UL-16/2P-2TE/18 Z-SV/UL-16/3P-3TE/6 Z-SV/UL-16/3P-3TE/12 Z-SV/UL-16/3P-3TE/18 Pcs. of the devices Type 1-phase 2-phases 3-phases Description Cu-factor Type Designation Accessories SG07506 Extension Terminal 35 mm2 UL489, Z-EK/35/UL 2.5-35mm2, AWG 14-2 SG07706 0.035 Z-EK/35/UL Busbar Tag Shrouds UL489, ZV-BS-UL for 3 pins ZV-BS-UL 52 Busbar Systems Description Cu-factor Type Designation Article No. Units per package 271072 271070 264934 20 10 / 600 3 / 180 Article No. Units per package Z-SV-35/1P Z-SV-35/3P Z-SV-35/PLHT-V Z-SV-35/3P+N-6TE Z-V-35/AK/3P 113135 264938 264939 263110 264932 1 4 4 4 10 / 600 Type Designation Article No. Units per package 113136 264933 264911 3 / 90 3 / 90 4 / 120 Busbar block (Pin) Z-SV-16/3P wa_sg03611 for Z-SLS, PLHT, D0.-SO/.. (1.5MU) • Delivered without end caps 16 mm2 • Rated current 80 A wa_sg05913, SG4800 Phase out type 3-phases 0.84 Z-SV-16/3P End cap Z-AK-16/2+3P 1) Extension terminal 6-50mm2 Z-EK/50 1) Replacement: BB-EC/2+3P, Art.-No.: 120805 Description Cu-factor Type Designation Busbar block (Pin) Z-SV-35 wa_sg03711 for Z-SLS, PLHT, D0.-SO/.. (1.5MU), PLHT-V (1.5MU) • Delivered without end caps 35 mm2 • Rated current 110 A 1-phase crosswise grey 3-phases 3-phases 4-phases* End cap SG4800 0.83 2.74 2.74 1,57 * delivered with end caps Description Accessories Extension Terminal Z-EK/95 • 25-95 mm2 single-/multi-wired • 16-70 mm2 fine-wired with wire end ferrule wa_sg05513 for Z-SV-35/1P for Z-SV-... 3-phases for Z-SV-35/3P+N Devices to busbar Pcs. of the devices Z-EK/95-1 Z-EK/95 Z-EK/95-3N End caps Type 1-phase 3-phases 4-phases 53 Busbar Systems Phases MU Cu-factor Type Designation Article No. Units per package 215646 215638 215637 268220 215642 215641 215640 215645 215639 285381 285383 105215 274161 215644 215643 40 / 800 40 / 800 40 / 400 20 / 400 20 / 400 20 / 200 20 / 400 20 / 200 20 / 200 20 20 / 180 20 20 10 / 100 10 / 100 Euro-Vario-Busbar (Fork) EVG Wa_sg02902 for PLS., CLS., PKN., PFIM, PFHM, PFNM • No end caps necessary • Do not cut! 10 mm2 • Rated current 63 A 1-phase 2 1-phase 6 1-phase 12 2-phases 4 2-phases 6 2-phases 12 3-phases 6 3-phases 9 3-phases 12 3-phases 16 3-phases 20 4-phases 16 4-phases 18 4-phases 8 4-phases 12 0.015 0.039 0.075 0.051 0.079 0.150 0.086 0.128 0.168 0.230 0.310 0.320 0.350 0.219 0.324 EVG-1PHAS/2MODUL EVG-1PHAS/6MODUL EVG-1PHAS/12MODUL EVG-2PHAS/4MODUL EVG-2PHAS/6MODUL EVG-2PHAS/12MODUL EVG-3PHAS/6MODUL EVG-3PHAS/9MODUL EVG-3PHAS/12MODUL EVG-3PHAS/16MODUL EVG-3PHAS/20MODUL EVG-3P+3N/16MODUL EVG-3P+3N/18MODUL EVG-4PHAS/8MODUL EVG-4PHAS/12MODUL for 2-pole Combined RCD/MCB Device with a width of 3MU 1-phase 2-5 0.045 EVG-1PHAS/N/2-5MODUL/FILS 285384 40 / 800 for combination RCD/MCBs with RCD 4-pole 3-phases 3-phases 4+5 4+8 0.138 0.188 EVG-3PHAS/N/5MODUL/LS 215659 EVG-3PHAS/N/8MODUL/LS 215660 20 / 200 20 / 200 for applications with Auxiliary Switch Wa_sg01602 1-phase 1-phase 2-phases 2-phases 3-phases 3-phases 2.5 13 4.5 12 6.5 13.5 0.025 0.096 0.053 0.160 0.100 0.200 EVG-1PHAS/2MODUL/HI EVG-1PHAS/9MODUL/HI EVG-2PHAS/4MODUL/HI EVG-2PHAS/10MODUL/HI EVG-3PHAS/6MODUL/HI EVG-3PHAS/12MODUL/HI 215655 215656 219573 215657 216411 215658 40 / 200 40 20 / 400 20 20 / 200 20 0.023 0.059 0.113 0.080 0.120 0.225 0.112 0.163 0.218 0.300 0.363 0.200 0.284 EVG-16/1PHAS/2MODUL EVG-16/1PHAS/6MODUL EVG-16/1PHAS/12MODUL EVG-16/2PHAS/4MODUL EVG-16/2PHAS/6MODUL EVG-16/2PHAS/12MODUL EVG-16/3PHAS/6MODUL EVG-16/3PHAS/9MODUL EVG-16/3PHAS/12MODUL EVG-16/3PHAS/16MODUL EVG-16/3PHAS/20MODUL EVG-16/4PHAS/8MODUL EVG-16/4PHAS/12MODUL 291464 291465 291466 291467 291468 291469 291470 291471 291472 291473 291474 291475 291476 40 / 800 40 / 800 40 / 400 20 / 400 20 / 400 20 / 200 20 / 400 20 / 200 20 / 200 20 / 80 10 / 100 10 / 100 10 / 100 16 mm2 WA_SG02902 • Rated current 80 A 1-phase 2 1-phase 6 1-phase 12 2-phases 4 2-phases 6 2-phases 12 3-phases 6 3-phases 9 3-phases 12 3-phases 16 3-phases 20 4-phases 8 4-phases 12 for 2-pole Combined RCD/MCB Device with a width of 3MU 4-phases 4-phases 18 24 0.260 0.360 EVG-16/4PHAS/L-N-X/6PC EVG-16/4PHAS/L-N-X/8PC 116880 116881 10 10 for combination RCD/MCBs with RCD 4-pole 3-phases 3-phases 4+5 4+8 0.179 0.244 54 EVG-16/3PHAS/N/5MODUL/LS 291477 EVG-16/3PHAS/N/8MODUL/LS 291478 20 / 200 20 / 200 Busbar Systems Phases MU Cu-factor Type Designation Article No. Units per package for applications with Auxiliary Switch WA_SG01602 1-phase 1-phase 1-phase 2-phases 2-phases 2-phases 3-phases 3-phases 3x1-phase 3x1-phase 3x1-phase 2.5 8.5 13 4.5 7 12 6.5 13.5 8.5 11.5 13 0.038 0.105 0.162 0.080 0.120 0.200 0.130 0.260 0.231 0.300 0.344 55 EVG-16/1PHAS/2MODUL/HI 291479 EVG-16/1PHAS/6MODUL/HI 291480 EVG-16/1PHAS/9MODUL/HI 291481 EVG-16/2PHAS/4MODUL/HI 291482 EVG-16/2PHAS/6MODUL/HI 291483 EVG-16/2PHAS/10MODUL/HI 291484 EVG-16/3PHAS/6MODUL/HI 291485 EVG-16/3PHAS/12MODUL/HI 291486 EVG-16/3x1PHAS/6MODUL/HI 291487 EVG-16/3x1PHAS/8MODUL/HI 291488 EVG-16/3x1PHAS/9MODUL/HI 291489 40 / 800 40 / 400 40 / 160 20 / 400 20 / 200 20 / 200 20 / 200 20 / 80 20 / 200 20 / 200 20 / 80 Busbar Systems Description of the Euro-Vario-Busbar (Fork) EVG Devices to busbar Pieces of the devices Type 1-phase 2-phases 3-phases 4-phases For 2-pole Combined RCD/MCB Device, 1-phase For 2-pole Combined RCD/MCB Device, 4-phases For combination RCD/MCBs with RCD 4-pole, 3-phases 1-phase + Auxiliary Switch 2-phases + Auxiliary Switch 3-phases + Auxiliary Switch 56 Busbar Systems xEffect busbar 1m 10mm2, 16mm2 (Fork or Pin) BB-EVF (-EVP) for MCBs, RCCBs, RCBOs, SPDs Technical Data General Heat deflection temperature Standards Climate stability Insulation coordination ≥80°C UL94 VO EN 60947-1:2007 / IEC 60947-1:2007 / IEC 60999:2000 according to DIN EN 60068 Overvoltage category III / Degree of pollution 2 Electrical Impulse voltage strenght Min. air distance Min. creeping distance Max. operating voltage Max. current Is/Phase 10 mm2 16 mm2 Protection class Short circuit rating Dielectric strenght Assembly instruction: Cutting Mounting of an extension busbar Overlapping mounting or further connection, resp. Brecking out of connection lugs Sticking on phase marking 98 ≥4.5 kV >5.5 mm >5 mm 690 V AC/DC 1000 V DC 1-pole only 63 A 80 A IP20 ICC 25kA - NH3 355A gC500V JM PC - ABS >32 kV / mm Busbar Systems Plug-in Busbar System 50A, 80A ZV for PLS., CLS., PKN., PFIM, PFHM, (with Auxiliary Switch) • Any combinations of switchgear with or without auxiliary switch possible • Low number of components, 2 angle types per busbar cross-section for three-phase AC • Same busbar cover and end caps for ZV-SS and ZV-SS-80A • Short-circuit withstand strength and dielectric properties tested according to IEC/EN 60439-1 Connection diagram L1 L2 L3 N Technical Data Electrical Rated operational voltage Rated frequency Rated voltage Overvoltage category Rated impulse withstand voltage Uimp Rated current Rated conditional short-circuit current AC with 125 A gG AC with 160 A gG DC with 160 A gG 240/415 VAC 50/60 Hz, DC 690 V (at pollution degree 2) 440 V (at pollution degree 3) III 4 kV ZV-./., ZV-SS 50 A ZV-./.-80A, ZV-SS-80A 80 A ZV..-N-05TE 32 A 50 kA – 10 kA 50 kA 50 kA 10 kA 10 kA 10 kA – Mechanical Busbar cross section ZV-SS ZV-SS-80A Busbar length Degree of protection mounted with cover and end caps Pollution degree Minimum clearance Minimum creepage distance 16 mm2 Cu 25 mm2 Cu 1m IP20 2 (3) ≥ 3.2 mm ≥ 7 mm Dimensions (mm) 50 A Dimensions (mm) 80 A 99 Busbar Systems Busbar Block 10mm2, 16mm2 (Fork) Z-GV for PLS., CLS., PKN., PFIM, PFHM, Z-SLS/D01 (with Auxiliary Switch also) • Length 1m • Delivered without end caps. Please order separately. • Short version (/17, /16, /8) delivered with end caps. Connection diagram L1 L2 L3 N Technical Data Electrical Rated voltage Rated current 10 mm2 16 mm2 Short circuit strength 240/415 V, 50/60 Hz 63 A 80 A 25 kA Mechanical Busbar cross section Step distance Z-GV-16-.P+HS 10 and 16 mm2 Cu 17.8 mm 17.8/27 mm Dimensions (mm) Busbar Block 16mm2 (Fork + Pin) Z-GSV-16/ for PLS.1N (1.5MU) • Length 1m • Delivered without end caps. Please order separately. • Short version (/9) delivered with end caps. Connection diagram L1 L2 L3 N Technical Data Electrical Rated voltage Rated current Short circuit strength 240/415 V, 50/60 Hz 63 A 25 kA Mechanical Busbar cross section Step distance Dimensions (mm) 100 16 mm2 Cu 26.7 mm Busbar Systems Busbar Block 10mm2 (Pins) Z-SV...-SD for Protected Earth Socket Z-SD230 • Delivered with end caps • Step (distance between two pins of identical phase, i. e. L or N) 2.5 MU • Length 1m Connection diagram Technical Data Electrical Rated voltage Rated current Short circuit strength 230/400 V, 50/60 Hz 50 A 25 kA Mechanical Busbar cross section Step distance 10 mm2 Cu 44 mm Accessories Dimesnions WA_SG10602 End caps WA_SG10702 Connection terminal Z-EK/25/QL WA_SG10702 Connection terminal Z-EK/25 Busbar Block 10mm2 (Pins) Z-SV-10/, 16mm2 (Pins) Z-SV-16/ for PLN. (1MU), Z-SI • Busbar block 10mm2 inclusive end caps, length 13MU • Busbar block 16mm2 without end caps, length 1m Connection diagram Z-SV-../3P+N-3TE.. Technical Data Electrical Rated voltage Rated current 10 mm2 16 mm2 Short circuit strength 240/415 V, 50/60 Hz 50 A 63 A 25 kA Accessories SG4800 End caps Mechanical Busbar cross section Step distance Examples WA_SG10702 Connection terminal Z-EK/25/Q WA_SG10702 Connection terminal Z-EK/25/QL SG07703 Connection terminal Z-EK/25/K WA_SG10702 Connection terminal Z-EK/25 101 10/16 mm2 Cu 17.95 mm Busbar Systems Busbar Block 12 TE 10mm2 (Fork + Pins) Z-GSV-10/ for PLN. (1MU) + RCD • 12 MU busbar elements incl. end caps Connection diagram Z-GSV-10/3P+N/12-O Technical Data Electrical Rated voltage Rated current Short circuit strength 240/415 V, 50/60 Hz 63 A 25 kA Mechanical Busbar cross section Step distance 10 mm2 Cu 17.95 mm Accessories WA_SG10702 Connection terminal Z-EK/25/QL WA_SG10702 Connection terminal Z-EK/25 Busbar Block 13 TE 10mm2 (Fork + Pins) Z-GSV-10/ for 1x RCD + PLG. (1MU) • 13 MU busbar elements without end caps Connection diagram Z-GSV-10/3P+N-F/13 Technical Data Electrical Rated voltage Rated current Short circuit strength 240/415 V, 50/60 Hz 63 A 25 kA Mechanical Busbar cross section Step distance Accessories WA_SG10602 End caps WA_SG10702 Connection terminal Z-EK/25/QL WA_SG10702 Connection terminal Z-EK/25 102 10 mm2 Cu 17.95 mm Busbar Systems Busbar Block 10mm2 (Pins) Z-SV-10/1P+N-F/ for PLG. (1MU) + RCD • Busbar elements without end caps Connection diagram Technical Data Electrical Rated voltage Rated current Overvoltage category Rated impulse withstand voltage Uimp Rated conditional short-circuit current AC with 125 A gG 240/415 V, 50/60 Hz 63 A III 4 kV 10 kA Mechanical Busbar cross section Step distance Flame class acc. to UL94 Pollution degree Comparative tracking index Minimum clearance Minimum creepage distance Dimensions (mm) Z-SV-10/1P+N-F/6 Z-SV-10/1P+N-F/9 Z-SV-10/1P+N-F/13 103 10 mm2 Cu 17.8 mm V0, glow wire tested 960°C 2 CTI 300 ≥ 5,5 mm ≥ 5 mm Busbar Systems Busbar Block UL489 (Pin), Z-SV/UL-16/ for FAZ-NA, FAZ-RT • • • • Tested according to UL489 Do not cut Extension terminal 35 mm2 Z-EK/35/UL for copper conductors For covering of not used pins use busbar tag shrouds ZV-BS-UL Technical Data Connection diagram Z-SV/UL-16/3P-3TE Z-SV/UL-16/2P-2TE Z-SV/UL-16/1P-1TE UL489 IEC/EN60947-2 Rated frequency Rated voltage Overvoltage category Rated impulse withstand voltage Uimp Rated current Rated conditional short-circuit current AC with 350 A gG Short-circuit current 480/277 VAC 96 VDC 50/60 Hz – – – 80 A – 10 kA 690 VAC III 9.5 kV 80 A 15 kA – Mechanical Busbar cross section Flame class acc. to UL94 Pollution degree Comparative tracking index Minimum clearance (intern/extern) Minimum creepage distance (intern/extern) Resistance to climatic conditions – V0 – – – – – Electrical Rated operational voltage 16 mm2 Cu 2 CTI 600 > 9.5 / 25.4 mm > 12.7 / 50.8 mm acc. to DIN/EN60068 Dimensions (mm) Z-SV/UL-16/.TE/6 Z-SV/UL-16/.TE/12 ZV-BS-UL Z-SV/UL-16/.TE/18 Busbar Connection Example Z-EK/35/UL Z-EK/35/UL UL489 IEC/EN60947-2 # 2-14 AWG 60/75°C Cu 2.5-35 mm2 Cu 0.56 in 14 mm tested acc. to 104 Tightening torque of terminal screws UL486A # 14 AWG ≥ 2.3 Nm UL486B # 8-12 AWG ≥ 2.8 Nm UL486E # 6-1 AWG 4 Nm Busbar Systems Busbar Block 16mm2 (Pins) Z-SV-16/3P for Z-SLS, PLHT, D0.-SO/ (1.5MU) Busbar Block 35mm2 (Pins) Z-SV-35 for Z-SLS, PLHT, PLHT-V, D0.-SO/ (1.5MU) • End caps are to be ordered separately Exception Z-SV-35/3P+N-6TE • Halogenfree plastic Connection diagram 3P+N 3P 1P Technical Data Z-SV-16 Z-SV-35 Electrical Rated operational voltage Rated frequency Rated voltage Overvoltage category Rated impulse withstand voltage Uimp Rated current Rated conditional short-circuit current AC with 350 A gG 240/415 VAC 50/60 Hz 500 V III 4 kV 80 A 50 kAr.m.s. 240/415 VAC 50/60 Hz 690 V III 6 kV 110 A 100 kAr.m.s. Mechanical Busbar cross section Step distance Flame class Degree of protection, with end caps Pollution degree Comparative tracking index Minimum clearance Minimum creepage distance 16 mm2 Cu 27 mm V0, Glow wire-test 960°C IP20 2 CTI 300 ≥ 5 mm ≥ 10.2 mm 35 mm2 Cu 27 mm (Z-SV-35/PLHT-V 30.5 mm) V0, Glow wire-test 850°C IP20 2 CTI 600 ≥ 4.3 mm ≥ 6.7 mm Dimensions (mm) Z-SV-16/3P Z-SV-35/3P Z-SV-35/PLHT-V n 35 35 32 A 27 27 30,5 B 5 8,5 8,5 C 945 945 976 D 971 1000 1000 E 14,9 19,7 19,7 F 31 38,4 38,4 G 1,5 2,5 2,5 H 17 21,5 21,5 I 19 23,9 23,9 Accessories for Z-SV-16 Wa_sg10802 Connection terminal Z-EK/50 Accessories for Z-SV-35 Wa_sg10802 Z-SV-35/3P+N-6TE Connection terminals Z-EK/95, Z-EK/95-3N, Z-EK/95-1 Z-SV-35/1P 105 Busbar Systems Fork-Type Euro-Vario Busbar 10mm2, 16mm2 (Fork) EVG for PLS., CLS., PKN., PFIM, PFHM, PFNM (with Auxiliarx Switch) Euro Vario busbars (EVG) offer maximum user comfort and a high degree of safety. Using EVG busbars helps to save up to 30 % assembly time as compared to conventional systems. The danger of flashover is minimised since there is no need of cutting, burring, or cleaning. No end caps are needed. Technical Data Electrical Rated voltage Rated current 10 mm2 16 mm2 Short circuit strength 240/415 V, 50/60 Hz 63 A 80 A 25 kA Mechanical Busbar length Busbar cross section Step distance 10 mm2 16 mm2 106 2, 6, 9, 12, 16, 20 MU 10 mm2 / 16 mm2 17,8mm / 26,8mm / 71,2mm 17,8mm / 27mm / 71,2mm
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