IAC-06-E1.1.04 TECHNICAL AND EDUCATIONAL IMPROVEMENTS OF THE STUDENT ROCKET PROGRAM AT NAROM AND ANDØYA ROCKET RANGE Amund Nylund Norwegian Centre for Space-related Education, Andøya Rocket Range, P.O. Box 54, 8483 Andenes, Norway. [email protected] Jan-Erik Rønningen Norwegian Rocket Technology, P.O. Box 38, 2831 Raufoss, Norway. [email protected] ABSTRACT Norwegian Centre for Space-related Education (NAROM) is co-located with Andøya Rocket Range (ARR) and was established in 2000 as a field station for space-related education. The Student Rocket Program (SRP) was introduced to give the students hands-on experience and a comprehensive introduction to an ordinary scientific rocket launch. NAROM and ARR have since 1998 developed and launched more than 30 Student Rockets. Since summer 2005 the SRP has been significantly improved with a more powerful rocket motor and a new telemetry system. With these technical improvements NAROM can introduce new challenges for the students concerning rocket technique, instrumentation, telemetry and data processing. It has also opened possibilities for new pedagogical improvements in terms of a larger curriculum, more use of the ARR infrastructure, and making the SRP more adapted to the different participant’s qualifications and background. But even though the SRP has been significantly improved during the last years, the Program still is in continuously development, making the SRP at NAROM and ARR a unique educational activity for students at different levels of education. 1. NAROM 1.1 General Norwegian Centre for Space-related Education (NAROM) is a subsidiary company of Andøya Rocket Range (ARR), and is co-located with ARR on the island Andøya in Northern Norway at 69 degrees north and 16 degrees east. ARR has over 40 years of experience with scientific sounding rockets and balloons. The Atmospheric Lidar Observatory for Middle Atmosphere Research (ALOMAR) facility is also close by. In addition, ARR has several other instruments that are used for ground based geophysical measurements. The close proximity to the infrastructure and personnel at ARR provides important advantages with respect to educational activities. NAROM is partly funded by the Norwegian government. A yearly state grant covers approximately 50% of the costs. Other costs are covered by revenue from educational activities. The activities organized by NAROM represent an efficient use of the investments at ARR which have been partly covered by the European Space Agency (ESA) during recent years. 1.2 The importance of space education The challenges in science are presumably endless. As are the possibilities presented by new technologies based on new scientific understanding. We are only beginning to understand some of the very complex interactions and processes that take place in this world around us. We are still far from able to predict the future behaviour of our climate system, and its response to human activities. We are, however, beginning to realize that we may be able to influence the system with dramatic consequences. More research in this and other areas of Earth science is essential. Satellites and modern communication technology have proved to be valuable tools in the study of our planet as well as deep space. To continue moving forward in technology and scientific understanding, many bright young minds will be needed in the future. A long term approach to this is the only way to go. An increased attention towards recruitment is clearly needed. Especially in times when it seems that ever fewer young people are drawn towards a career in science and technology. We need to increase the awareness of science and technology as something positive and exciting, and fight the impression that these are the hardest and most theoretical subjects in school. A theoretical approach is 1 of course necessary in any science education, and a good understanding of most subjects is never attained without some hard work. However, a greater focus on how theory can be applied to understand the world around us, to help improve human life, will help make science education more enticing. The will to understand is probably embedded in us all. The total turnover of space-related products and services in Norway are increasing. The turnover in 2004 was 6.0 billion NOK. The goal is a 15% yearly increase. The lack of youths, in particular girls, who are interested in mathematics, physics and space education, is becoming a very serious problem. Also, we already have a shortage of qualified teachers. Space education in particular has not received its due attention in Norway. This means that we have to work hard to ensure future recruitment to space-related industry and education. We must not let the opportunities for advances in industry and science pass us by. • • • • • • 1.3 NAROMs goals NAROMs goals are: • • • To ensure recruitment to space research, education and industry. To promote appreciation for the benefits of space activities. To stimulate the interest for science in general. 1.4 Educational activities at NAROM To achieve these goals, NAROM organize courses for students, teachers and others from primary school to university level. During the courses NAROM combine theory with workshops and use of instrumentation at the Range. The participants are living together with the lecturers in the hotel at ARR. This provides a positive educational environment. NAROM has developed space educational material which is freely available to all on the Internet. The digital textbooks are illustrated with data from some of the instruments at the Range. In 1998 NAROM released a digital textbook on space physics for teachers. In 2001 NAROM released a digital textbook on space technology; a project that NAROM did on behalf of the Norwegian Ministry of Educational Affairs. This digital textbook was updated in September 2006. In 2005 NAROM ran 69 courses on a number of subjects, with 1835 students participating. Here are some examples: • • • • • Space physics for university students. Space technology for university students. In cooperation with Andøya upper secondary school: a national 1 year program on space technology. In cooperation with the Norwegian Association of Young Scientists: European Space Camp for young people from all over Europe; theory combined with workshops, experiments with balloons and rockets. The camp is also supported by the Norwegian Space Centre, Norwegian space-related industry companies and ESA. Nordic Teacher Space Camp. In co-operation with Narvik University College: National programs on space technology for engineering students. These are 3-5 year programs that are based in Narvik. They include project work at ARR that is initiated by the Norwegian industry and by scientific programs at the Range. A one week course in space technology for students from the Norwegian University of Science and Technology in Trondheim. Environmental physics for teachers, with practical exercises. Two one-week courses. Earth observation for teachers. Electronics course for electronics teachers. Physics course for physics teachers. NAROM hire some of Norway’s foremost scientists to give lectures and lead laboratory exercises during the courses. Often, there are set off time to take in some of the grand natural beauty that Andøya is famous for. Whale Safari, hiking and fishing are popular activities among our guests. This adds to an educational and memorable stay at Andøya Rocket Range and NAROM. NAROM have already been able to reach out to many potential future scientists and engineers through our activities. We feel that we are beginning to make a positive difference. 2. THE STUDENT ROCKET PROGRAM 2.1 General NAROM and ARR have since 1998 developed and launched more than 30 Student Rockets. Hundreds of students have had theoretical introductory and handson work preparing for the launch of a Student Rocket at the Range. These students include upper secondary school pupils, university students and teachers mainly 2 from Norway. But there are also participants from other countries around the world, depending on the different courses arranged by NAROM. The main goal of the Student Rocket Program (SRP) at NAROM is to give the participants a comprehensive introduction to an ordinary scientific rocket launch. Students follow the same procedures and participate in most of the same stations as for an ordinary scientific rocket launch at ARR. By using the unique facilities at ARR students become rocket scientist during the Program. During a course the students stay and live at the Range together with the lecturers and other scientists that might stay there at the moment. Figure 1 shows a group of students at European Space Camp 2005 with the rocket at the launcher. part. The total payload weight was kept at the approximate same level of 5 kg (including electronics) in order to not shift the centre-of-gravity too much. The first launch of this type of rocket was done in October 2003 and with success. In the recent years NAROM has used a flight computer called Rocket Data-Acquisition System (R-DAS) in the payload. R-DAS has the advantage in its simplicity, and the system consists of a flight computer, a transmitter and a receiver card with a whip antenna. The R-DAS transmitting frequency use P-band* at 433 MHz. Students had to build a power control card as was etched on a Printed Circuit Board (PCB) laminate. They also had to build the transmitter antenna and the umbilical cable to the payload. Students had to configure the R-DAS and mount all the components to the payload. Before the rocket campaign students set up the Telemetry (TM) station consisting of an R-DAS receiver card, a receiver antenna and a laptop. NAROM left the R-DAS because of the lack of possibilities to use the main TM station at ARR. 2.3 Student payload preparations Figure 1 - Students at launcher with rocket 2.2 History Student rockets have been launched from ARR since the Space Camp in 1998. Since then, the Student Rocket has got a more complex payload and a more powerful rocket engine. One of the main purposes of the Student Rocket is to give a reliable and simple rocket to learn rocket basics from it in order to launch payloads to acceptable altitudes. Since 2000 and until 2003 NAROM used multiple versions of the Rocket Tech Consult (RTC) E-1x series of rockets, a very cheap and adaptable educational rocket system, but with limited altitude and payload capability. A need for increased altitude from the current 1 km to 5 km or more was raised. ARR had for years used military surplus rockets of the FFAR (Folding-Fin Aircraft Rocket) type powered by a 2.75” Mk40 mod3 rocket motor for calibrating tracking radars during larger scientific campaigns. So, in early 2003 an idea was raised to make an instrumented payload of these rockets and use them for Student Rockets. The rocket motor was kept unmodified; however the dummy warhead, a steel nose weighting about 5 kg was re-machined to house electronics. Adding an aluminium tube increased the length of this During the Student Rocket Program students are divided into groups as which are assigned with different tasks on the rocket or the payload. The different groups have to work separately and together in order to prepare all stations before launch. All groups also have lectures in space technology, rocket technique, trajectory, stability and aerodynamics. In the Rocket group students use the rocket technical manual and well-known software, to learn how to calculate and simulate the trajectory of the rockets. In this group students also get lectures and demonstrations of hybrid rocket engines. The Experimenters group is responsible for the scientific instruments of the payload. This group builds the different sensors for the payload. Temperature, pressure, magnetic field, shock, humidity and acceleration are some examples of the different sensors students can put in the payload. Students can draw PCB pattern for the sensor, and then etch and solder the components on the sensor card. Figure 2 shows a student working on a sensor card for the payload. * Through this paper the old band designations for the telemetry frequencies 433 MHz (P-band) and 2279.5 MHz (S-band) will be used. The respective corresponding new band designations are Bband and E-band. 3 and tested for telemetry signals. At this time the rocket engine is a dummy engine and students also can have a photo shoot. 2.4 Student Rocket Campaign All procedures during the launch of the Student Rocket are the same as for larger scientific rockets. The same strict safety procedures are kept up, and the students get the experience that their rocket is as important as any other scientific sounding rocket from ARR. Figure 2 - Student soldering a sensor card The Payload group is responsible for mounting the different components to the payload. In this group the students are responsible for the payload hardware. The encoder, transmitter, sensors, battery and umbilical cable must be mounted on the payload mounting plate, and connected with wires. The final group is the Telemetry group. In this group students have to set up and prepare the TM stations which are to be used in the campaign. Students in this group are responsible for tracking and receiving data from the rocket during testing and flight. Before the Student Rocket Campaign can start, students carry out stability and spin tests of the payload. To make the payload stable the students have to roll the payload in horizontal position, and mount small lead weights to the inside of the tube until the payload mass distribution gets near the centre line of the payload. The spin test is done on a spin bench at ARR. The spin bench can test the payload up to 12 rps. Figure 3 shows teachers at Nordic Teacher Space Camp 2006 preparing spin test of the payload. During the campaign students are assigned to do the tasks of the people involved in an ordinary scientific rocket campaign from ARR. The staffs at NAROM and ARR supervise the students in the different stations during countdown and launch. In Launch Control students are assigned to be the Head of Operation (HO) and the Computer Manager Assistant (CMA). HO controls the countdown and communication on the campaign, as well as reporting to the air traffic control, the ships radio and closing the road before the launch. CMA assists in monitoring wind data and controlling the balloon releases. In the Launch Area students are assigned to be Pad Supervisor (PaS) and Payload Manager (PM). Students at this station reports to Launch Control and are inside the Block House during the entire countdown. For safety reasons only the ARR personnel handles all the matters of the rocket engine. The student PaS in block house fires the rocket. Figure 4 shows the student Pad Supervisor ready to fire the Student Rocket, supervised by ARR staff. Figure 4 – ARR staff and Student Pad Supervisor In the Telemetry stations students are assigned to be Telemetry Supervisors. In these stations the students report to Launch Control, and assists with receiving and processing data from the payload. Figure 3 - Preparing the payload spin test Finally the students put together the rest of the rocket. When the payload and the rocket structure are put together, the rocket is mounted onto the launch ramp As for every scientific rocket launch from ARR, preflight and post-flight meetings are arranged. In the preflight meeting all the stations report their status to HO. The countdown procedure is reviewed in this meeting 4 to ensure that all the students know the campaign procedures. Countdown for a Student Rocket usually takes 1 hour. After the launch a post-flight meeting is arranged. In this meeting the students report to HO how the operation went at their station. The main results of the rocket data is also presented at this meeting, if they are available at this point. After the campaign, the received data is handled, and the different groups present their contribution to the campaign, analysis of the payload data and summarize the results of the whole operation. 3. TECHNICAL AND EDUCATIONAL IMPROVEMENTS A major modification to the Student Rocket Program was made in summer of 2005. With this modification came two important changes: A new rocket engine and S-band telemetry. • • • • Approximated maximum dynamical pressure: 550 kPa Approximated altitude: 8500 m Approximated flight time: 85 s Approximated acceleration: 60 g One of the tasks of the rocket group is to do simulation of the Student Rocket configuration. This is done with the software Aerolab and Launch. With this software the students can make a computer model of the Student Rocket based on physical measurements and specifications of the rocket motor. With the Student Rocket properties set, the students can simulate rocket trajectories, flight stability and flight dynamics. The flight simulation must be evaluated and correlated with the data received from the rocket payload. Figure 5 shows a simulation of the centre of pressure versus Mach number for the CRV-7 Student Rocket configuration. 3.1 The CRV-7 Rocket motor In 2004 a new a more powerful rocket motor was available through Nammo Raufoss AS Norway, the C14 rocket motor from the CRV-7 air-to-ground weapon system. Still a surplus rocket motor from a NATO Air Force, the new and more powerful rocket motor could now deliver the same payload to 8-9 km altitudes and with more impressive sound and smoke effects. The FFAR Mk40 mod 3 rocket motor used double base propellants, which does not give out any smoke, making the rocket more difficult to follow with the naked eye. The C14 rocket motor uses a modern composite propellant resulting in a bright flame entailed with huge amount of grey-white smoke giving it vastly improved visibility even after motor burn out. The rocket motor increased burn time also helps. In brief, the specification of the CRV-7 rocket motor is: • • • • • • • Length: 1033 mm Diameter: ø69.85 mm (2.75in) Nominal Burn Time: 2.21 s Initial Motor mass: 6.50 kg Initial Propellant mass: 4.80 kg Peak Thrust: 6.90 kN Fins: 3 folding fins Pre-calculations of the Student Rocket configuration with the CRV-7 motor gave the following flight data: • • • Total Rocket mass with payload: 11.60 kg Rocket length: 1700 mm Approximated maximum spin: 60 rps Figure 5 - Simulated Centre of Pressure vs. Mach number at zero angle of attack The new improved rocket motor is more powerful than earlier motors. This introduces more challenges for the students working on the payload and instrumentation. All sensors and circuit boards need to be mounted in a way that can handle the enormous acceleration, spin and velocity of the rocket. For example soldering needs to be done properly and the circuit boards with wires have to be fastened with screws, strong epoxy and thin nylon ropes. 3.2 S-band telemetry The reason why NAROM wanted to use S-band telemetry instead of R-DAS is because it opened for more use of the infrastructure at ARR for educational matters. The change from P-band to S-band telemetry brings a whole new dimension to the SRP. Now, students can use the Main TM Station, the Student TM Station and the Experimenters Room at ARR. 5 The Main TM station use the 10 feet tracking antenna at ARR and the students have to set up the station for receiving, processing and storing the signals. The signals must also be distributed to the Experimenters Room and further to the scientist decks. The Student TM station is used as backup for the Main TM station, and must also be prepared and operated by the students. Figure 6 shows students in the Main TM station presenting slant-range data after a successful Student Rocket launch. • • • • • • • PCM code/Modulation: Bi-φ/FM Bit rate: 260 kbit/s Word length: 8 bit Words per frame: 14 Frames per Format: 1 Transmitter frequency: 2279.5 MHz Transmitter power: 750 mW With this simple PCM format the students are introduced to different modulation techniques, sampling, A/D converting and encoding. The new PCM encoder has more analogue and digital inputs than the R-DAS. Thus, NAROM has developed a larger number of sensors cards. These sensors cards have been standardized in size and will be mounted on the other side of the payload instrumentation plate. Figure 6 - Students in Main TM after a successful Student Rocket launch By use of these stations the students can gain a better understanding of antennas, receivers, signal processing, rocket trajectories, storing and presentation of data. In the same time they get more experience on how telemetry and data handling from ordinary scientific sounding rockets are done from ARR. In the Experimenters Room the students are assigned to be one Payload Telemetry Manager and several student scientists for monitoring the different sensors during flight. This means that with the new SRP more students are able to be involved in the campaign than earlier. The new S-band telemetry payload was developed at ARR and NAROM, and successfully launched for the first time during European Space Camp 2005. This new payload consists of a PCM-encoder, a transmitter, a rechargeable 9 V battery and 2 S-band stub antennas. The structure consists of a nose cone and motor adapter in steel, and a payload tube and instrumentation plate in aluminum. The new payload structure and instrumentation are shown in Figure 7. The PCM-encoder has 8 analogue inputs and 2 digital inputs for student experiments. Some of the specifications of the PCM format and transmitter are listed below. • • Analogue inputs: 8 Digital inputs: 2 Figure 7 - Student Rocket Payload - Structure and Instrumentation There has also been developed a new Ground Support Equipment (GSE) for the new payload. Students can use the GSE to monitor the encoder and sensor status without the transmitter. They can also recharge the battery and supply the payload with external power. During the countdown the student Payload Manager is located in the Block House and can remotely control the payload with the GSE. This is necessary for safety reasons because no one is allowed to be out on the launch pad while the payload is transmitting. The new GSE is really contributing to a better understanding of the instrumentation of the Student Rocket. 6 3.3 Educational improvements With the new technical improvements of the Student Rocket, NAROM has developed new educational material. The Campaign manual and Payload manual have been upgraded to the new SRP. New manuals have been written to the Telemetry groups and the Experimenters group. The manuals are brief descriptions of most of the tasks to be done in the different groups. But the manuals also contain tasks where the students have to use their technical knowledge, explore, try and fail. It is important that the manuals do not become a cookery book, but rather a supporting document. The increased number of sensors also means increased amount of data to be processed, presented and analysed. During a week with the SRP the students gather data from simulations of the rocket configuration, release of meteorological balloons and data received from the rocket during flight. An important improvement of the SRP is that the students are given more time to analyse the different data, correlated them and make conclusions of them. Figure 8 shows examples of the rocket altitude simulated with the software Launch, and the altitude of the rocket during flight achieved from a pressure sensor. Another pedagogical improvement is that the SRP have been adapted to different levels of education. Students on a higher level of education are given more advanced tasks than students on a lower level. Thus, the SRP can be run for more university students than earlier, and even for students in upper secondary school and teachers. 3.4 Upcoming improvements As mentioned earlier, the SRP are continuously improving. NAROM evaluates the SRP after each time the program is run and this contributes to further development of the program. There are new sensors under development, both analogue and digital. This includes analogue strain gauges, and digital 3-axis accelerometers and magnetometers. Regarding the current sensors, the designs are reviewed for minor adjustments. On the structural side there will be a new design of the payload tube, attempting to remove some drag and hopefully improve signals from the sensors. Another task that soon could be included in the SRP is a balloon release with the exact same sensors as in the Student Rocket. This would improve correlations of the rocket data, and the students can learn more about remote sensing with different methods. 4. SUMMARY NAROM efficiently use the unique infrastructure at ARR for educational matters. By combining lectures, workshops and exercises students achieve unique experiences during courses and seminars. The main goals of NAROM are to ensure recruitment, promote appreciation for the benefits of space activities, and to stimulate the interest for science in general. The Student Rocket Program at NAROM and ARR gives the participants space-related experience at the world’s northernmost permanent launch facility for sounding rockets and scientific balloons. The new Student Rocket payload and motor makes NAROM capable of using more of the infrastructure at ARR for the Student Rocket Program. It also makes it possible to teach the students more about telemetry, telecommunications in general and rocket technique. Figure 8 - Examples of simulated (top) and measured (bottom) altitude of a Student Rocket flight NAROM is continuously improving the program both on the technical and educational level. Thus, the Student Rocket Program at NAROM and Andøya Rocket Range is, and will continue to be, one of the most unique space-related educational courses in the world. 7
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