EACWE 5 Florence, Italy 19th – 23rd July 2009 Flying Sphere image © Museo Ideale L. Da Vinci Aerodynamic stabilization for box-girder suspension bridges with super-long span Y.J. Ge, H.F. Xiang State Key Laboratory for Disaster Reduction in Civil Engineering, Tongji University – [email protected] – 1239 Siping Road, Shanghai 200092, China College of Civil Engineering, Tongji University – [email protected] – 1239 Siping Road, Shanghai 200092, China Keywords: aerodynamic stabilization, suspension bridge, box girder, central stabilizer, central slot. ABSTRACT As one of the most formidable challenges on long-span bridges, recent advances in aerodynamic studies are presented in the aspects of flutter instability for ten longest suspension bridges. Aerodynamic stabilization for two box-girder suspension bridges in China with super long span is introduced, including Runyang Yangtze River Bridge with a central stabilizer and Xihoumen Sea-Crossing Bridge adopted twin-box girder. The aerodynamic feasibility study of a box-girder suspension bridge with a main span of 5000m is followed. It can be concluded that the intrinsic limit of span length due to aerodynamic stability is about 1,500m for a traditional suspension bridge, but either a widely slotted deck or a narrowly slotted deck with vertical and horizontal stabilizers could provide a 5,000m suspension bridge with high enough critical flutter speed. 1. INTRODUCTION Human beings have been building bridges in girder, arch, cable-stayed and suspension types for very long history in order to cross streams and rivers. Even though those bridges in ancient time were very Contact person: 1st Y. J. Ge, State Key Laboratory for Disaster Reduction in Civil Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, China, Tel: +86-21-65983451 and Fax: +86-21-65984882. E-mail [email protected] small and primitive, they were bridges nevertheless. Our bridges today are certainly bigger and more sophisticated, in particular, with greater bridging capacity in both longitudinal direction, span length, and transversal aspect, deck width. Among these four types of bridges, suspension bridge has the greatest longitudinal bridging capacity, and followed by cable-supported bridge. The construction of long-span suspension bridges around the world has experienced a considerable development for more than a century. It took about 54 years for the span length of suspension bridges to grow from 483m of Brooklyn Bridge in 1883 to 1,280m of Golden Gate Bridge in 1937, and had an increase by a great factor of about 2.7. Although the further increase in the next 44 years from Golden Gate Bridge to Verrazano Bridge and to Humber Bridge of 1410m in 1981 was only 10% or by a factor of 1.1, another factor of about 1.4 was realized in Akashi Kaikyo Bridge with a 1,991m main span within 17 years in 1998. With the ever-growing span-length of suspension bridges, bridge structures are becoming lighter and more flexible, whose structural characteristics result in great challenge on bridge wind resistance, in particular, aerodynamic problems including flutter instability and torsional divergence. Among ten longest-span suspension bridges in the world (Internet address A, 2007) listed in Table 1, the top four suspension bridges, including Akashi Kaikyo Bridge in Japan, Xihoumen Bridge in China, Great Belt Bridge in Denmark and Runyang Bridge in China, as well as Tsing Ma Bridge in Hong Kong China have been suffered in wind-induced problems in aerodynamic flutter or vortex shedding, and some control measures have been adopted to improve aerodynamic performance, for example, central stabilizer for Runyang Bridge, central slot for Xihoumen Bridge and Tsing Ma Bridge, both slot and stabilizer for Akashi Kaikyo, and guide vane for Great Belt (Ge 2008). Aerodynamic stabilization for two box-girder suspension bridges in China with super long span is introduced hereafter, including Runyang Yangtze River Bridge with a central stabilizer and Xihoumen Sea-Crossing Bridge adopted twin-box girder, and followed by the aerodynamic feasibility study of a box-girder suspension bridge with a main span of 5000m. Table 1: Ten longest span suspension bridges in the world. Span Order 1 2 3 4 5 6 7 8 9 10 Bridge Name Akashi Kaikyo Xihoumen Great Belt Runyang Humber Jiangyin Tsing Ma Verrazano Golden Gate Hubei Yangluo Main Span 1991m 1650m 1624m 1490m 1410m 1385m 1377m 1298m 1280m 1280m Girder Type Truss Box Box Box Box Box Box Truss Truss Box Wind-Induced Problem Flutter Flutter Vortex Flutter None None Flutter None None None Control Measure Slot/Stabilizer Slot Guide vane Stabilizer None None Slot None None None Country Japan China Denmark China U.K. China H.K. China U.S.A. U.S.A. China Year Built 1998 2009 1998 2005 1981 1999 1997 1964 1937 2007 Aerodynamic stabilization for two box-girder suspension bridges in China with super long span is introduced hereafter, including the 1490m spanned Runyang Yangtze River Bridge with a central stabilizer and the 1650m spanned Xihoumen Sea-Crossing Bridge adopted twin-box girder, and followed by the aerodynamic feasibility study of a box-girder suspension bridge with a main span of 5000m. 2. CENTRAL STABILIZER MOUNTED ON SINGLE BOX GIRDER 2.1 General arrangement. Among the top ten suspension bridges in Table 1, Runyang Bridge completed in 2005 is the second longest suspension bridge in China and the fourth longest in the world. The bridge connects Zhenjiang City and Yangzhou City over Yangtze River at Jiangsu Province in eastern China. The main section of the bridge was designed as a typical three-span suspension bridge with span arrangement of 510m + 1490m + 510m as shown in Figure 1. The deck cross section is a traditional closed steel box, 36.3m wide and 3m deep, and carries three 3.75m wide traffic lanes in each direction with 3.5m wide shoulders on both sides for emergency as shown in Figure 2. The box girder is equipped with classical barriers and sharp fairings intended to improve the aerodynamic streamlining as well as aesthetic quality (Chen et al., 2002). Figure 1: Longitudinal arrangement of Runyang Bridge (Unit: m) Figure 2: Deck cross-section of Runyang Bridge (Unit: m) 2.2 Dynamic characteristics. With the structural properties provided in the reference (Chen et al., 2002), finite element analysis of dynamic characteristics of the prototype bridge was performed, and the symmetrical and antisymmetrical fundamental natural frequencies of lateral, vertical and torsional vibration modes were numerically extracted and compared with those of the box-girder suspension bridges, including Great Belt Bridge in Denmark and Xihoumen Bridge in China in Table 2. The fundamental vertical and lateral vibration frequencies of Runyang Bridge are quite reasonable, but the torsional vibration frequencies are relatively lower than those of the other two bridges mainly because of the small depth of the box section. Table 2: Fundamental natural frequencies of lateral, vertical and torsional vibration modes Bridge Name Span (m) Runyang Great Belt Xihoumen 1490 1624 1650 Lateral Frequency (Hz) Symmetric Antisymm. 0.0489 0.1229 0.0521 0.1180 0.0484 0.1086 Vertical Frequency (Hz) Symmetric Antisymm. 0.1241 0.0884 0.0839 0.0998 0.1000 0.0791 Torsional Frequency (Hz) Symmetric Antisymm. 0.2308 0.2698 0.2780 0.3830 0.2323 0.2380 2.3 Aerodynamic stability. To study the aerodynamic stability, a wind tunnel experiment with a 1:70 sectional model was carried out in the TJ (Tongji University) -1 Boundary Layer Wind Tunnel with the working section of 1.8m width, 1.8m height and 15m length. It was found in the first phase of the testing that the original structure could not meet the requirement of flutter speed of 54m/s. Some preventive means had to be considered to stabilize the original structure. With a stabilizer in the center of the bridge deck as shown in Figure 2, further sectional model testing was conducted, and the confirmation wind tunnel tests with the full aeroelastic model were also performed in TJ-3 Wind Tunnel with the working section of 15m width, 2m height, and 14m length. The critical flutter speeds obtained from the sectional model (SM) and full model (FM) wind tunnel tests are collected and compared in Table 3. Both experimental results show good agreement with each other and the central stabilizer of 0.88 m height as shown in Figure 3 can raise the critical flutter speed over the required value (Chen et al., 2002). Table 3: Critical flutter speeds of Runyang Bridge Deck Box Girder Configuration Original box girder With a 0.65m stabilizer With a 0.88m stabilizer With a 1.1m stabilizer SM at 0° 64.4 Critical flutter speed (m/s) FM at 0° SM at +3° 64.3 50.8 69.5 58.1 72.1 64.9 >75 67.4 FM at +3° 52.5 53.8 55.1 56.4 Required (m/s) 54 54 54 54 Figure 3: Central stabilizer mounted on Runyang Bridge 3. CENTRAL SLOT IN TWIN BOX GIRDER 3.1 Main span selection. Xihoumen Sea-Crossing Bridge is part of the Zhoushan Island-Mainland Connection Project linking Zhoushan Archipelago and Ningbo City in Zhejiang Province around China East Sea. It crosses the Xihoumen channel, one of the most important national deep waterways. A very long span is required in order to minimize technical complexity and unpredictable costs in constructing deep-water foundation. The bridge route is selected at the shortest distance of the Xihoumen Strait between Jintang Island and Cezi Island, about 2200 m far away. Between these two islands and near Cezi, there is a small island, called Tiger Island, which can be used to hold on a pylon for a cable-supported bridge. If one pylon of a traditional three-span suspension bridge sets on Tiger Island, the other one may be placed at the inclined reef of Jintang Island. The location of the pylon foundation on Jintang was compared with different span lengths, for example, above the water level with a minimum span of 1650 m, 20 m under the water surface with a 1520 m span, 35 m under the water with a 1310 m span, and so on. In order to avoid from constructing deep-water foundation, Xihoumen Bridge is finally designed as a two-continuous-span suspended bridge with the span arrangement of 578m + 1650m + 485m shown in Figure 4, and is the longest suspension bridge in China and to create a world record for box-girder suspension bridges in 2009. Figure 4: Longitudinal arrangement of Xihoumen Bridge (Unit: m) 3.2 Box girder innovation. Based on the experience gained from the 1490 m Runyang Bridge with flutter speed of 51 m/s and the 1624 m Great Belt Bridge with 65 m/s flutter speed, the span length of 1650 m may cause problems of aerodynamic instability for suspension bridges, even with the stricter stability requirement of 78.4 m/s in Xihoumen Bridge. In other words, some countermeasures should be adopted to increase the aerodynamic stability for box-girder suspension bridges with the span like Xihoumen Bridge. Apart from a traditional single box deck and the box deck with a central stabilizer in Figure 5a, two more innovative box decks called twin box girder with a central slot of 6m in Figure 5b and 10.6m in Figure 5c, were proposed and were investigated through wind tunnel testing. The wind tunnel testing with these four sectional models in the scale of 1:80 was performed in the TJ-1 Wind Tunnel. The experimental results of critical flutter speeds for these four prototypes are summarized in Table 4. Apart from the traditional single box, the rest three deck cross sections can meet with the flutter stability requirement under the attack angles from −3° to +3°, and the twin box girder with 6m slot (Figure 5b) was selected as the proposed scheme, which was further modified to the final configuration as shown in Figure 5d (Ge et al. 2003). (a) Single box (b) Twin box with a 6m slot (c) Twin box with a 10.6m slot (d) Final scheme Figure 5: Proposed box girder sections for Xihoumen Bridge (Unit: m) Table 4: Critical flutter speeds of Xihoumen Bridge Deck Box Girder Configuration Single box girder Single box with 1.2m stabilizer Single box with 1.7m stabilizer Single box with 2.2m stabilizer Twin boxes with 6m slot Twin boxes with 10.6m slot 3.3 −3° 50.7 >89.3 88.0 >89.3 88.4 >89.3 Critical flutter speed (m/s) 0° +3° 46.2 48.7 >89.3 37.7 >89.3 43.4 >89.3 88.0 >89.3 >89.3 >89.3 >89.3 Minimum 46.2 37.7 43.4 88.0 88.4 >89.3 Required (m/s) 78.4 78.4 78.4 78.4 78.4 78.4 Final experimental confirmation. The final experimental investigation of aerodynamic instability of Xihoumen Bridge through a full aeroelastic model was carried out in the TJ-3 Wind Tunnel. Based on the prototype structure and the overall principals of the aeroelastic model design, the 1:208 full aeroelastic model was designed and constructed based on the bridge with the final scheme. The full bridge model testing was respectively conducted in smooth flow at the attack angles of −3°, 0° and +3° without yaw angle and at the yaw angles of 5° and 15° without attack angle, and turbulent flow without yaw and attack angles (Figure 6). Under smooth flow, the flutter stability limits were not experimentally found up to the wind speeds from 95m/s to 115m/s, under which torsional displacements increased rapidly in the tested full aeroelastic model, so that the critical wind speeds were related to another kind of aerodynamic instability, torsional divergence. Flutter oscillation did not also happen in turbulent flow up to the wind speed of 85m/s, beyond which the aeroelastic model stochastically vibrated with large amplitude but not related to any aerodynamic instability (Ge et al. 2005). The steady aerodynamic effect on bridge structures is usually treated as an action of three steady aerodynamic components of wind forces, represented by drag force coefficient CD, lift force coefficient CL and pitching moment coefficient CM, which were experimentally identified at the attack angles from −12° to +12° shown in Figure 7 (Ge et al. 2005). With the consideration of nonlinear effects in aerostatic performance, the foremost problem is to determine nonlinear deformation and deformed states of the bridge structure induced by steady aerodynamic force, the static equilibrium status of a bridge structure with nonlinear effect can be determined by the following iteration approach (Xiang and Ge 2002). ([K ] e j −1 ) + [K σ ] j −1 {Δδ j } = {F (α j ) − F (α j −1 )} (1) Values of coefficients 2.4 CD 2.0 CL 1.6 10CM 1.2 0.8 0.4 0.0 -0.4 -0.8 -1.2 -15 -10 -5 0 5 10 15 Angle of attach (degree) Figure 6: Full bridge aeroelastic model Figure 7: Steady force coefficients in which [Ke]j-1 and [Kσ]j-1 are the linear elasticity stiffness matrix and the nonlinear geometry stiffness matrix due to the displacement {Δδj}, and {F(αj-1)} and {F(αj)} are the aerostatic force vectors corresponding to the effective attacked angles of αj-1 in step j-1 and αj in step j under the wind speed of U, respectively. The Euclidean Norm of aerostatic force coefficients of lift, drag and pitching moment is taken as convergence criterion, which can be expressed as (Xiang and Ge 2002) ∑ [C (α ) − C (α )] N 2 k j j −1 k n ∑ [C (α )] N n ≤ ε k2 (k = D, L, M ) (2) 2 k j −1 n n in which εk is the convergence accuracy, and N is the total number of the structural nodes applied with aerostatic force. Having performed the full aeroelastic model testing and the iteration approach defined in Equation (2), the torsional angles at the mid-span of the suspension bridge can be determined and the experimental results are shown in Figure 8. The critical wind speeds due to torsional divergence are given in Table 5. It can be concluded that Xihoumen Bridge with the 6m slotted deck section shown in Figure 5d can meet with the aerodynamic stability requirement of critical speed of 78.7 m/s for flutter instability and torsional divergence. 10 Table 5: Critical wind speeds due to torsional divergence 9 Torsional displacement (deg.) o α=-3 8 o α=0 7 o α=+3 6 5 Flow Field 4 3 2 Smooth 1 0 0 10 20 30 40 50 60 70 80 90 100 110 120 Wind speed (m/s) Figure 8: Torsional displacement Turbulence Attack Angle Yaw Angle −3° 0° +3° 0° 0° 0° 0° 0° 0° 5° 15° 0° Speed (m/s) Exp. Cal. 115 120 105 108 95 96 100 100 >85 - 4. AERODYNAMIC METHODS FOR SUPER-LONG SPAN 4.1 Design scheme. f As a long-time dream and an engineering challenge, the technology of bridging larger obstacles has entered into a new era of crossing wider sea straits, for example, Messina Strait in Italy, Qiongzhou Strait in China, Tsugaru Strait in Japan, and Gibraltar Strait linking the European and African Continents. One of the most interesting challenges has been identified as bridge span length limitation, in particular the span limits of suspension bridges as a bridge type with potential longest span. The dominant concerns of super long-span bridges to bridge designers are basically technological feasibility and aerodynamic considerations. With the emphasis on aerodynamic stabilization for longer span length, a typical three-span suspension bridge with a 5,000m central span and two 1,600m side spans is considered as the limitation of span length as shown in Figure 9. 1600 5000 1600 Figure 9: Elevation of the 5,000m long suspension bridge (Unit: m) In order to push up the aerodynamic stability limit, two kinds of generic deck sections, namely a widely slotted deck (WS) without any stabilizers (Figure 10) and a narrowly slotted deck with vertical and horizontal stabilizers (NS) (Figure 11), were investigated. The WS cross section has a total deck width of 80m and four main cables for a 5,000m-span suspension bridge while the NS provides a narrower deck solution of 50m and two main cables (Xiang & Ge 2003, Ge & Xiang 2006). Figure 10: Geometry of WS Cross section (Unit: m) 4.2 Figure 11: Geometry of NS (Unit: m) Fundamental natural frequencies. Having performed a dynamic finite-element analysis based on the structural parameters listed in Table 6, the fundamental natural frequencies of the structures have been calculated for all four ratios n of cable sag to span and the two deck configurations in Table 7. Table 6: Parameters of stiffness and mass of the 5,000m suspension bridge Section WS NS EA (Nm2) 0.61~1.12×106 0.61~1.12×106 Main Cables m (kg/m) 2.62~4.82×104 2.62~4.82×104 Stiffening Girder Im (kgm2/m) EIy (Nm2) GId (Nm2) m (kg/m) Im(kgm2/m) 24000 2.8×1011 2.16×107 2.36~4.33×107 4.7×1011 11 11 7 24000 8.1×10 4.1×10 5.40×106 1.27~2.33×10 The fundamental lateral bending frequencies vary about 16% for the WS section and 17% for the NS section from n =1/8 to n =1/11, but almost remain the same between the WS and NS deck configurations. The fundamental vertical bending frequencies are not influenced significantly by both deck configurations and the sag-span ratios. The fundamental torsional frequencies vary differently with the ratio n in the two deck configurations, in which the frequency values go up in the WS section and go down in the NS section with the decrease of the ratio n, but it is interesting to see that the frequency ratio of torsion to vertical bending monotonically decreases with reduction of the ratio n. Table 7: Fundamental natural frequencies of the 5,000m suspension bridge Lateral (Hz) WS NS 0.02199 0.02156 0.02322 0.02285 0.02438 0.02406 0.02548 0.02520 Ratio n = 1/8 n = 1/9 n = 1/10 n = 1/11 4.3 Vertical (Hz) WS NS 0.05955 0.05936 0.06126 0.06115 0.06219 0.06204 0.06237 0.06219 Torsional (Hz) WS NS 0.07090 0.09073 0.07207 0.08928 0.07268 0.08653 0.07269 0.08403 Frequency Ratio WS NS 1.191 1.528 1.176 1.460 1.168 1.395 1.165 1.351 Critical flutter speeds. With the dynamic characteristics given above and the numerically identified flutter derivatives shown in Figure 12, the critical flutter speeds of the suspension bridges were calculated by multi-mode flutter analysis assuming a structural damping ratio of 0.5%. 0. 6 0. 5 0. 4 0. 3 0. 2 0. 1 0 - 0. 1 - 0. 2 - 0. 3 - 0. 4 - 0. 5 - 0. 6 0. 5 A1 0 A2 - 0. 5 A3 -1 A4 - 1. 5 -2 - 2. 5 H1 -3 H2 - 3. 5 H3 -4 H4 - 4. 5 0 1 2 3 4 5 6 Vr 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 Vr (a) Flutter derivatives Ai of WS section 0. 6 0. 5 0. 4 0. 3 0. 2 0. 1 0 - 0. 1 - 0. 2 - 0. 3 - 0. 4 - 0. 5 - 0. 6 0 9 10 11 12 13 (b) Flutter derivatives Hi of WS section A1 0 A2 -1 A3 -2 A4 -3 -4 -5 H1 -6 H2 -7 H3 H4 -8 0 1 2 3 4 5 6 7 Vr 8 9 10 11 12 13 0 1 2 3 4 5 6 Vr 7 8 9 10 11 12 13 (c) Flutter derivatives Ai of NS section (d) Flutter derivatives Hi of NS section Figure 12: Flutter derivatives at the 0° angle of attack The results of critical flutter speeds Ucr together with the generalized mass m and mass moment of inertia Im are summarized in Table 8. For both deck sections the critical wind speed increases with decrease of the ratio n, although the frequency ratio of torsion to vertical bending slightly decreases. The most important reason is the considerable increase of the generalized properties in the aerodynamic stability analysis. The minimum critical wind speeds for the WS and NS sections are 82.9 m/s and 74.7 m/s, respectively (Ge & Xiang 2006, Ge & Xiang 2007). Table 8: Critical flutter wind speeds of the 5,000m suspension bridge Ratio n = 1/8 n = 1/9 n = 1/10 n = 1/11 m (×104kg/m) WS NS 6.01 6.79 6.27 7.43 6.73 8.33 7.66 9.52 Im (×107kgm2/m) WS NS 5.28 2.37 5.36 3.22 5.92 3.29 6.77 3.62 fh (Hz) WS 0.05955 0.06126 0.06219 0.06237 NS 0.05936 0.06115 0.06204 0.06219 fα (Hz) WS 0.07090 0.07207 0.07268 0.07269 NS 0.09073 0.08928 0.08653 0.08403 Ucr (m/s) WS NS 82.9 74.7 88.8 77.4 90.9 78.9 98.9 82.7 5. CONCLUSIONS With the experience gained from the recently built suspension bridges, such as Akashi Kaikyo Bridge, Xihoumen Bridge, Great Belt Bridge, Runyang Bridge and Hong Kong Tsing Ma Bridge, the intrinsic limit of span length due to aerodynamic stability is about 1,500m for a traditional suspension bridge with either a streamlined box deck or a ventilative truss girder. Beyond or even approaching this limit, designers should be prepared to improve aerodynamic stability of a bridge by adopting some countermeasures in girder, for example, central stabilizer in Runyang Bridge and twin box deck in Xihoumen Bridge. Based on a preliminary study, either a widely slotted deck or a narrowly slotted deck with vertical and horizontal stabilizers could provide a 5,000m span-length suspension bridge with high enough critical wind speed, which can meet aerodynamic requirement in most typhoon-prone areas in the world. The work described in this paper is partially supported by the Natural Science Foundation of China under the Grant 50538050, and the Ministry of Science and Technology under the Grants 2006AA11Z108 and 2008BAG07B02. REFERENCES Chen, A.R., Guo, Z.S., Zhou, Z.Y., Ma, R.J and Wang, D.L. (2002). Study of Aerodynamic Performance of Runyang Bridge, Technical Report WT200218, State Key Laboratory for Disaster Reduction in Civil Engineering at Tongji University (in Chinese) Ge, Y.J. (2008). “Aerodynamic challenges in long-span bridges”, Keynote paper in the Proceedings of Centenary Conference of Institution of Structural Engineering, Hong Kong, China, January 24-26. Ge, Y.J. and Xiang, H.F. (2006). “Outstanding Chinese steel bridges under construction”, Keynote paper in the Proceedings of the 6th International Symposium on Steel Bridges, Prague, Czech Republic, June 1-3 Ge, Y.J. and Xiang, H.F. 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