04/04/2012 1 2 INTRODUCTION ANAEROBIC DIGESTION – HOW DOES IT WORK? • Fundamentals of anaerobic treatment – microbiology and operation • Advantages and disadvantages of anaerobic treatment • Engineering design to improve biological function Stephen Edwards [email protected] PhD student in Environmental Engineering, School of Civil Engineering and Geosciences, Newcastle University 3 4 DEFINITION Energetic Constraints • Biological degradation of organic material in the absence of Free Energy kJ/mol glucose molecular oxygen to a more stable form. • The main ultimate product for Anaerobic systems is methane utilising carbon dioxide as the terminal electron acceptor. C6H12O6 → 3CO2 + 3CH4 • Natural microbiological process that is responsible for most of the worlds methane production (1 Giga Ton). Aerobic oxidation C6H12O6 + 6O2 6CO2 + 6H2O -2880 Denitrification + 5C6H12O6 + 24NO3 + 24H 30CO2 + 24H2O + 12N2 -2720 Sulphate reduction 2+ 2C6H12O6 + 6SO4 + 9H 12CO2 + 12H2O + 3H2S + 3HS -492 Methanogenesis C6H12O6 3CO2 + 3CH4 -428 Ethanol fermentation C6H12O6 2CO2 + 2CH3CH2OH -244 5 6 ANAEROBIC DIGESTION PROCESS ANAEROBIC DIGESTER KEY PROCESS CONTROL/ OPERATING CONDITIONS CH4 + CO2 VOLATILE COMPLEX SIMPLE ORGANICS ORGANICS ACIDS,H2,CO2 ACETATE, CO2, H2 EFFLUENT HYDROLYTIC ACIDOGENIC ACETOGENIC SUBSTRATE DEGRADATION/ ORGANIC LOADING RATE HYDRAULIC RETENTION AND SOLID RETENTION TIME TEMPERATURE TOXIC/INHIBITORY COMPOUNDS NUTRIENT BALANCE MIXING METHANOGENS 1 04/04/2012 7 SUBSTRATE DEGRADABILITY AND ORGANIC LOADING RATE (OLR) • Most organic material is biodegradable under anaerobic conditions. Exception is Lignin. 8 HYDRAULIC RETENTION TIME (HRT) /SOLIDS RETENTION TIME • Effectively how long the liquid/biomass remains in the reactors. • HRT doesn’t have to equal SRT. • When HRT = SRT HRT must be ≥ Biomass generation time • Typically >15 days. • Lower HRT higher throughput means better treatment times. • Longer SRT will result in: • Higher Solids concentration (more biomass) • Higher % COD conversion to methane • Lower daily methane production rate • Greater stability 9 10 TEMPERATURE • Influential parameter • Rise in temperature increase in rate of biochemical and enzymatic reactions – causing increased growth rates • Above certain temperature – inhibition and mortality due to denaturing of structural components and proteins – species dependent • Thermophillic more efficient than Mesophillic from increased utilisation rates 11 pH CONTROL/ALKALINITY/ACIDITY • pH are a good indicator of reactor performance and stability. pH, alkalinity and acidity go hand in hand. • Methanogens show small working pH range (6 – 8) 12 ESSENTIAL NUTRIENTS • C:N:P ratios 150:5:1 produce optimum biogas • C:N ratios less than 10:1 cause inhibition. • Ratios greater than 25:1 are inefficient due to nitrogen depletion. • Lack of acidity and alkalinity will mean pH levels fluctuate meaning gas production will cease/be reduced. • High pH levels means more toxic species is present. • Low pH denatures proteins and enzymes causing gas production to cease • Anaerobic Facultative Bacteria can operate at larger pH ranges and potentially thrive within different conditions. • Controlling pH can limit toxic effects through reduction in undissociated forms. • Nitrogen required for synthesis of amino acids/proteins etc. • Insufficient Nitrogen and Phosphorous results in slower growth. • Ammonia provides a strong base for pH control. • Solution: • Trace nutrient supplementation • Fertilisers (Typically UREA added) • Co-digestion 2 04/04/2012 13 MIXING 14 TOXIC/ INHIBITORARY COMPOUNDS • Small amounts of natural mixing from methane bubbles. • Contact between the organic matter and microorganisms is improved through mixing. • Effects growth rate, distribution, substrate availability, granule formation and gas production. • Heavy metals (copper, cadmium, lead, zinc…) • Volatile Fatty acids (e.g propionate) • Antibiotics • Ammonia • Oxygen • Achieved through: • Mechanical mixing (paddles, turbines and propellers) • Hydraulic shear force • Gas recirculation • Other electron acceptors (NO2, NO3, SO4, O2) • Can cause inefficiency through short circuiting and inhibition. 15 16 WHAT CAN ANAEROBIC TREAT ADVANTAGES • Yielding energy from waste instead of using energy • Municipal sewage sludge for waste treatment • Animal residues (Farm Wastes) • Reduction of nutrient requirements • Domestic wastewater • Small land footprint • Dairy Wastewater • Removal of pathogens • Domestic Solid waste • Reduction/removal of landfill requirements • Cosmetics Waste • Biodegradation of aerobic non biodegradables • Pharmaceuticals • Production of useful product (Biogas) • High-strength industrial wastewater – Food processing • Residues available for fertilizer/soil conditioner • Renewable energy certificate obligations industry/ Brewery wastewater 17 DISADVANTAGES 18 CONVENTIONAL MIXED DIGESTOR • Long start-up requirement • Frequently Industrial wastewaters have insufficient alkalinity • Unacceptable effluent quality of direct discharge • Insufficient methane generation from dilute wastewaters to Gas raise reactor to required temperature • Sulphide generation • No nitrification Northumbrian Water Bran Sands Digester Effluent Influent • Low kinetic rates at low temperatures SRT = HRT~ 15d CMST Reactor 3 04/04/2012 19 20 UASB ANAEROBIC FILTER Gas Laboratory scale UASB treating starch wastewater OLR = 6kgCOD/m3.d Vu = 17m/d Effluent 35oC Packing Packing: Random or Blocks UASB cross section Influent 21 22 MEMBRANE ANAEROBIC REACTOR SYSTEM (MARS) REACTOR TECHNOLOGIES • Completely Mixed (CMSTR) • Anaerobic Contact • Upflow Packed Bed Anaerobic Reactor • Downflow Packed Bed UF/MF Unit Effluent • Sequencing Batch Reactor (SBR) • Fluidised Bed (or Expanded Bed) • Upflow Anaerobic Sludge Blanket(UASB) [or Hybrid UASB] Influent • Baffled Reactor • Two-Stage Reactors Recycle Wastage • Membrane Reactors (MARS) 23 24 SUMMARY • Engineering and conditions dictate the structure and abundance of microorganisms are found within the reactor, and thus effect performance. • Biological system always limited by the rate of metabolism and growth of the microorganisms. • With good engineering and good operation excellent biogas production rates can be achieved. • Continued research into the understanding and operation of digesters is important to further advance Anaerobic digestion in the UK. QUESTIONS [email protected] 4 04/04/2012 25 26 MOLECULAR TOOLS • FISH: Fluorescence In situ Hybridisation Use of fluorescence probes specific to target area that fluorese under specific wavelengths. Good for identification and morphology of species. • qPCR: quantitative polymerase chain reaction to identify numbers of genes/ml converted to cells per ml. • Quantify mRNA to understand activity –what bacteria are doing what • COMMUNITY PROFILING – DGGE, SEQUENCING • MICROSCOPY 5
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