Aromatic compounds by hydrothermal degradation of lignins from biorefineries Gerd Unkelbach1, Daniela Pufky-Heinrich1, Detlef Schmiedl2, Thomas Hirth3 1 Fraunhofer Center for Chemical - Biotechnological processes Institute for Chemical Technology 3 Fraunhofer Institute of Interfacial Engineering and Biotechnology & University Stuttgart 2 Fraunhofer R O CH3 CH3 O H2C OH CH2 CH H2C OH CH HC OMe OH H2C OH CH O CH H2C OH HC H2C OH OH HC HC OH OMe HC OMe HC O (C5H10O5)nH H2C CH HC CH HC O CH HC CH O CO CH2 HC CH OH R HC OH MeO R O OMe OMe OH H2C OH HC OH OMe O CH O O OMe HC H2C OH O O OH OH MeO H2C OH O CO HC (OCH3)0,5 O CH CH CH O HC O O HO OMe HC OMe H2C OH MeO CH HC CH3 OH H2C OH CH2 H2C OH HC MeO HC OH CO H2C OH O CO H2C OH H3C O OH O MeO H2C OH MeO OMe OH © Fraunhofer CBP CH3 H3C OH OH HO HC O OMe O HC HO OH OH H3C O OH CH3 Biomass - A new feedstock for the 21. century ? coal crude oil / natural gas (> 1950) From coal to crude oil new efficient techniques have been developed for an economic production of chemicals © Fraunhofer CBP biomass ? For the shift from oil / gas to biomass it has to be the same Biomass - A new feedstock for the 21. century ? coal crude oil / natural gas (> 1950) From coal to crude oil new efficient techniques have been developed for an economic production of chemicals © Fraunhofer CBP biomass ? For the shift from oil / gas to biomass it has to be the same Biomass - A new feedstock for the 21. century ? coal crude oil / natural gas (> 1950) From coal to crude oil new efficient techniques have been developed for an economic production of chemicals © Fraunhofer CBP biomass ? For the shift from oil / gas to biomass it has to be the same ethylene 110 Mio. t/a 890 €/t 1035 €/t C propylene 75 Mio. t/a 850 €/t 988 €/t C benzene 45 Mio. t/a 830 €/t 902 €/t C cellulose 320 Mio. t/a 500 €/t 1250 €/t C starch 55 Mio. t/a 250 €/t 625 €/t C sugar 143 Mio. t/a 300 €/t 750 €/t C ethanol 36 Mio. t/a 365 €/t 700 €/t C lignin ?????????????????????????? Products out of Benzene Ref.: H.-J. Arpe, Industrielle Organische Chemie, Wiley-VCH © Fraunhofer CBP Products out of Xylene Ref.: H.-J. Arpe, Industrielle Organische Chemie, Wiley-VCH © Fraunhofer CBP Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process Ref.: Edward M. Rubin, Nature 454, 841-845 © Fraunhofer CBP Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process Ref.: Edward M. Rubin, Nature 454, 841-845 © Fraunhofer CBP Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process ethanol/water ethanol/ water Digester 400 L 200°C mother liquor wood chips xylose fraction tank farm pulping lignin fiber fraction lignin precipitation/ solvent recovery organosolv lignin lignin washing dewatering hydrolysis lignin lignin drying hydrolysis residue glucose solution dewatering fiber washing © Fraunhofer CBP enzymatic hydrolysis conc. glucose solution concentration Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process ethanol/water Digester hydrothermal 400 L mother 200°C ethanol/ reactive liquor water extraction of wood chips C5/C6tank farm components and Lignin pulping xylose fraction lignin fiber fraction lignin precipitation/ solvent recovery organosolv lignin lignin washing dewatering hydrolysis lignin lignin drying hydrolysis residue glucose solution dewatering fiber washing © Fraunhofer CBP enzymatic hydrolysis conc. glucose solution concentration Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process Cellulose Hemicellulose Lignin 40-55% 15-35% 28-41% (sw); 18-25% (hw) © Fraunhofer CBP Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process Cellulose Hemicellulose Lignin 40-55% 15-35% 28-41% (sw); 18-25% (hw) hydrolysis results in C6- and C5-sugars as feedstock for fermentation or chemical reactions © Fraunhofer CBP Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process Cellulose Hemicellulose Lignin 40-55% 15-35% 28-41% (sw); 18-25% (hw) hydrolysis results in C6- and C5-sugars as feedstock for fermentation or chemical reactions © Fraunhofer CBP structure strongly addicted to the method of preparation and the raw material wide range of molecular characteristics and functionality Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process Cellulose Hemicellulose 40-55% 15-35% Lignin 28-41% Estimated Response Surface(sw); w EtOH=65,0 18-25% (hw) Mw Lignin (X 1000,0) 3,4 3 2,6 2,2 1,8 1,4 1 160 170 hydrolysis results in C6- and C5-sugars as feedstock for fermentation or chemical reactions © Fraunhofer CBP 180 190 Temperatur 200 210 220 2 2,5 3 3,5 4 Verweilzeit Mw Lignin 800,0 1040,0 1280,0 1520,0 1760,0 2000,0 2240,0 2480,0 2720,0 2960,0 3200,0 3440,0 structure strongly addicted to the method of preparation and the raw material wide range of molecular characteristics and functionality Utilizing lignocellulosic biomass by pulp mills (Kraft, Sulfide, Soda, … -pulping) or in “Biorefineries” by fractionation of hardwood by e.g. a modified Organosolv-process Cellulose Hemicellulose Lignin 40-55% 15-35% 28-41% (sw); 18-25% (hw) hydrolysis results in C6- and C5-sugars as feedstock for fermentation or chemical reactions no “easy” degradation of the macromolecule possible! only material applications (e.g. phenolic resins) © Fraunhofer CBP Structural properties of lignin bond type dimer structure softwood (spruce) C9 units of 100 hardwood (beech) C9 units of 100 β-O-4 arylglyceryl-β-arylether 48 65 α-O-4 benzyl-arylether 6–8 β-5 phenylcoumaran 9 – 12 6 5-5 biphenyl 10 – 11 2 diarylether 4 2 β-1 1,2-diarylpropane 7 15 β-β THF or resinol type 2 2+5 4-O-5 Ref.: ERICKSON, M.; LARSSON, S.; MISCHKE, G.E. (1973) NIMZ, H.; LÜDEMANN, H.D. (1974) © Fraunhofer CBP Structural properties of lignin bond type dimer structure OH softwood (spruce) C9 units of 100 hardwood (beech) C9 units of 100 48 65 β-O-4 arylglyceryl-β-arylether α-O-4 benzyl-arylether 6–8 β-5 phenylcoumaran 9 – 12 6 5-5 biphenyl 10 – 11 2 diarylether 4 2 β-1 1,2-diarylpropane 7 15 β-β THF or resinol type 2 2+5 4-O-5 H3C O O O H3C CH3 OH O H3C OH H3C O O OH O CH3 Ref.: ERICKSON, M.; LARSSON, S.; MISCHKE, G.E. (1973) NIMZ, H.; LÜDEMANN, H.D. (1974) HO © Fraunhofer CBP CH3 O Structural properties of lignin bond type dimer structure OH softwood (spruce) C9 units of 100 hardwood (beech) C9 units of 100 48 65 β-O-4 arylglyceryl-β-arylether α-O-4 benzyl-arylether 6–8 β-5 phenylcoumaran 9 – 12 6 5-5 biphenyl 10 – 11 2 diarylether 4 2 β-1 1,2-diarylpropane 7 15 β-β THF or resinol type 2 2+5 4-O-5 H3C O O O H3C OH H3C OH H3C O O OH O CH3 HO © Fraunhofer CBP CH3 O Ref.: ERICKSON, M.; LARSSON, S.; MISCHKE, G.E. (1973) NIMZ, H.; LÜDEMANN, H.D. (1974) reduction: max phenolics: about 20% oxidation (vanilla type aldehydes): 20+% pyrolysis: 10+% phenolics CH3 O Every attack leads to a structural change Structural properties of lignin bond type dimer structure OH softwood (spruce) C9 units of 100 hardwood (beech) C9 units of 100 48 65 β-O-4 arylglyceryl-β-arylether α-O-4 benzyl-arylether 6–8 β-5 phenylcoumaran 9 – 12 6 5-5 biphenyl 10 – 11 2 diarylether 4 2 β-1 1,2-diarylpropane 7 15 β-β THF or resinol type 2 2+5 4-O-5 H3C O CH3 O O O H3C CH3 OH O H3C OH H3C O O OH O CH3 Ref.: ERICKSON, M.; LARSSON, S.; MISCHKE, G.E. (1973) NIMZ, H.; LÜDEMANN, H.D. (1974) HO reduction: max phenolics: about 20% oxidation (vanilla type aldehydes): 20+% pyrolysis: 10+% phenolics Every attack leads to a structural change hardwood lignins (e.g. beech) are good raw materials for the production of aromatic compounds by BCD (base catalyzed depolymerisation) © Fraunhofer CBP Principle of the BCD-process BCD procedure H2O + lignin + catalyst pH ~ 13 flow diagram of the miniplant TI H2O reactor cooler reactor PI TI TIC emergency valve H2O + phenolics + tar pH ~ 8-10 rupture disc acidification Pressure regulator preheater TIC waste TI H2O + phenolics + tar pH ~3-4 product PI PI filtration H2O + phenolics pH ~3-4 tar H 2O lignin solution extraktion org. solvent + phenolics distillation oligomer phenolics © Fraunhofer CBP monomer & oligomer phenolics H2O + not extractable pH ~ 3-4 NF / RO not extractable + salts temperature 250-350°C, pressure max 250 bar, residence time <15 min, 10 % Lignin (Organosolv-Lignin), NaOH / NaHCOO Principle of the BCD-process R monomer R R R R H3C H2C OH H2C OH CH CH CH2 HC OH HC CH HC OMe OH H2C OH CH O OH H2C OH OH HC HC OH OMe HC O (C5H10O5)nH H2C CH HC CH HC CH O CH HC CH HC OH CO CH2 HC CH HC OMe O O OH O 5-5 HO O CH3 OH ß- ß O HO O H3C CH3 MeO OH OH O O CH3 pH:12-14; c: OHLi, Na, K, Ca, Mg, Cs p:200-250bars T:200-350°C O CH3 O H3C OH O CH3 O CH3 OH OMe O oligomer CH3 OH O © Fraunhofer CBP O H3C O OH CH3 HO O HC O ß- ß O OH HO OMe CH3 ß-1 H3C H3C MeO H2C OH ß-5 O O O O CH3 CH3 MeO OH OH OH O O CH3 HC OH OMe O H2C OH O O CH3 OH O O HC H2C OH O O OMe CH3 CH3 O OMe HC OMe OH MeO H2C OH dimer O CO HC OH HO OH CH3 O HC CH CH (OCH3)0,5 HC CH H2C OH OH OH CH O O O CH3 O OH OMe HC OMe H2C OH H3C O OH OH HC MeO O R H2C OH CH2 H2C OH O CO CO H2C OH MeO H2C OH CH3 O O O OH O CH3 O OH O CH3 OH O O HO O OH O O O O O CH3 HO CH3 O O HO H3C O O O CH3 OH O CH3 H3C O CH3 OH CH3 H3C O OH HO HO CH3 H3C O CH3 O OH CH3 Principle of the BCD-process R R R R R H3C H2C OH H2C OH CH CH CH2 HC OH HC CH HC OMe OH H2C OH CH O OH H2C OH OH HC HC OH HC O (C5H10O5)nH H2C CH HC CH HC CH O CH HC O CH HC OH CH3 CH3 CH HC CH3 O H3C O OH O O HC OH OH H3C MeO O O O CH3 OH HO OH OMe CH3 HO O H3C HO OMe O O HO O H3C O CH3 OH O CH3 HC O MeO OH OH O O OMe OH © Fraunhofer CBP CH3 pH:12-14; c: OHLi, Na, K, Ca, Mg, Cs p:200-250bars T:200-350°C O CH3 O H3C OH O CH3 O CH3 OH O O O O CH2 MeO H2C OH OH O CH3 OMe O H2C OH OH O O CO HC H2C OH O OMe O HC OMe O CH3 CH3 O OMe HC CH3 O OMe OH MeO H2C OH OH CH3 CO HC OH HO OH O HC CH CH (OCH3)0,5 HC CH H2C OH OH OH CH O O O CH3 O OH OMe HC OMe H2C OH H3C O OH OH HC MeO O R H2C OH CH2 H2C OH O CO CO H2C OH MeO H2C OH CH3 O O O OH O CH3 O OH O CH3 OH O O HO O OH O O O O O CH3 HO CH3 O O HO H3C O O O CH3 OH O CH3 H3C O CH3 OH CH3 H3C O OH HO HO CH3 H3C O CH3 O OH CH3 Analytical methods reactor water, extracts and filter-cakes were characterized by gravimetric analysis elemental analysis was done on the oil and tar fractions monomers were identified and quantified by GC-MSD/FID reactor water was analyzed by HPLC MS/RID/DAD (formic acid, acetic acid, methanol) oligomeric oxyaromatics were analyzed on a LC MSD Ion Trap XCT plus OH OH O O O O O O O O O O O OH O O O HO OH O O H O O OH O OH O O O OH OH O OH OH O O H OH O OH OH OH OH O OH HO OH O OH OH O O O O O OH 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 30.00 32.00 950000 900000 = ISTD 700000 650000 600000 550000 500000 450000 400000 350000 300000 250000 200000 150000 100000 4.00 © Fraunhofer CBP O O O O O O OH 850000 800000 750000 Flam ionization detector O O OH OH OH OH O O OH O O O O OH O OH O Mass selective detector O OH O OH OH O OH O Abundance OH HO O O OH 1.15e+07 1.1e+07 1.05e+07 1e+07 9500000 9000000 8500000 8000000 7500000 7000000 6500000 6000000 5500000 5000000 4500000 4000000 3500000 3000000 2500000 2000000 1500000 1000000 500000 O OH O O OH OH O OH O O OH OH OH O O O OH O OH 6.00 8.00 10.00 12.00 14.00 16.00 18.00 Time [min] 20.00 22.00 24.00 26.00 28.00 30.00 32.00 GC-MSD/FID of an extracted oil Analytical methods reactor water, extracts and filter-cakes were characterized by gravimetric analysis elemental analysis was done on the oil and tar fractions monomers were identified and quantified by GC-MSD/FID reactor water was analyzed by HPLC MS/RID/DAD (formic acid, acetic acid, methanol) oligomeric oxyaromatics were analyzed on a LC MSD Ion Trap XCT plus Intens. x108 78 6 1.5 Possible structures of the molecule ions: 9 10 1.0 5 4 11 12 13 3 0.5 2 14 O 15 16 - O HO 1 OH - O HO - HO OH OH 0.0 2 4 6 8 10 12 14 16 18 Time [min] Intens. x107 H3C H3C 2.0 1.5 HO 1.0 OH OH 0.5 0.0 2 4 6 8 10 12 14 16 18 black: TIC: scan:100-2200 amu; green: EIC: m/z=305.5 z=1; blue: EIC: m/z= 291.4 z=1; brown: EIC: m/z= 277.3 z=1 © Fraunhofer CBP Time [min] HO OH OH H3C O OH OH Effect of temperature / residence time on oil yield oil or tar – yield [%] Ausbeute [%] 60 50 40 30 20 10 0 L 54 300 / 300 L 91 300 / 450 L 55 300 / 600 L 92 325 / 300 L 56 325 / 450 L 93 Mw 325 / 450 L 94 325 / 600 L 57 350 / 300 L 95 350 / 450 L 58 350 / 600 Tem peratur / Verw eilzeit [s]time [sec] temperature [°C] /[°C] residence - with increasing temperature a decomposition of the tar-fraction occurs - oil-yield always stays at around 20-25 wt% © Fraunhofer CBP 600 Effect of temperature / residence time on oil composition residence time [sec] phenol guajacol & monomethoxyp. syringol & dimethoxyphenols o-hydroxyphenol derivatives m-hydroxyphenol derivatives benzene; 1,2,3- triol derivatives alkylphenols 300 alkylbenzenes oligomers 300 temperature [°C] 350 - strong effect of temperature on cleavage of methyl-aryl-ether bonds - medium effect of residence time on cleavage of methyl-aryl-ether bonds © Fraunhofer CBP Effect of temperature / residence time on tar yield const. p=250bar, cNaOH=0,5%; MIBK extracted residence time [s] yield tar [%] temperature [°C] R2= 99,7 % - with increasing temperature a decomposition of the tar-fraction occurs - oil-yield always stays at around 20-25 wt% © Fraunhofer CBP Effect of temperature / residence time on molecular characteristics of the tar-fraction Mn [g/mol] Mw [g/mol] Mz [g/mol] molecular weight [g/mol] Molekulargewicht [g/mol] 600 500 400 300 200 100 0 L 54 300 / 300 L 91 300 / 450 L 55 300 / 600 L 92 325 / 300 L 56 325 / 450 L 93 Mw 325 / 450 L 94 325 / 600 L 57 350 / 300 [°C] / Verweilzeit [s] temperatureTemperatur [°C] / residence time [sec] starting material: Mn= 800 g/mol; Mw = 1575 g/mol ; Mz = 3035 g/mol © Fraunhofer CBP L 95 350 / 450 L 58 350 / 600 BCD on different Lignins – Organosolv-Lignins T=300°C, p=250bar, τ=600s; ethyl acetate extracted perennial plant annual plant phenol guajacol & monomethoxyphenols syringol & dimethoxyphenols o-hydroxyphenol derivatives m-hydroxyphenol derivatives benzene; 1,2,3- triol derivatives alkylphenols di- & trimethoxy-alkylbenzenes; alkylbenzenes oligomers the type of lignin / annual plant (HGS) or perennial plant (G / GS) determine the product distribution in the oil-phase © Fraunhofer CBP BCD on different Lignins – Kraft–Lignin (sofwood) [NaOH] Y oil Low (1%) Estimated Response Surface c NaOH=1,0 20 18 16 14 12 10 8 6 4 300 310 320 330 temperature 340 Y oil 8,7 9,5 10,3 11,1 11,9 12,7 13,5 14,3 15,1 15 13 15,9 11 9 7 residence time 16,7 5 17,5 Effect of c(NaOH) on the oil-yield Main Effects Plot for Y oil 15,9 14,9 Medium (3%) Y oil Estimated Response Surface c NaOH=3,0 20 18 16 14 12 10 8 6 4 300 310 320 330 temperature 340 Y oil 8,7 9,5 10,3 11,1 11,9 12,7 13,5 14,3 15,1 15 13 15,9 11 9 7 residence time 16,7 5 17,5 Y oil 13,9 12,9 11,9 10,9 9,9 300,0 340,0 5,0 15,0 1,0 5,0 temperature residence time c NaOH High (5%) © Fraunhofer CBP Y oil Estimated Response Surface c NaOH=5,0 20 18 16 14 12 10 8 6 4 300 310 320 330 temperature 340 Y oil 8,7 9,5 10,3 11,1 11,9 12,7 13,5 14,3 15,1 15 13 15,9 11 9 7 residence time 16,7 5 17,5 - very strong effect of temperature on oilyield (not like OS-Lignin) - medium effect of residence time and base concentration on oil-yield Forthcoming activities Investigations & comparisation of process parameters and the type of lignin on the cleavage of aryl-aryl-ether and aryl-methyl-ether bonds R process parameters: H R: H or alkyl T, τ, p, catalyst OH OH R R presence of active H2 R G or O OH CH3 OH OH R O OH CH3 R CH3 O OH CH3 HO OH OH type of subtsrate: HGS-Lignin (annual plants) S O OH GS-Lignin (hard wood) G-Lignin (soft wood) © Fraunhofer CBP Forthcoming activities Upgrading of analytical methods especially SEC-MS and NMR Intens. [mAU] 100 80 60 Organosolv lignin 40 20 0 0 2 4 6 8 10 12 14 16 18 Time [min] Intens. [mAU] 800 600 T=300°C, 35sec. 400 200 0 0 2 4 6 8 10 12 14 16 18 Time [min] Intens. [mAU] 1250 1000 750 T=350°C, 35sec. 500 250 0 0 2 4 6 8 10 12 14 16 18 Time [min] SEC of lignin (red), oil L38(blue), oil L39(green), DAD λ: 280nm Improvement of the downstream processing by membrane separation Scale-up and further process development at Fraunhofer CBP © Fraunhofer CBP Forthcoming activities multi purpose reactor and continuous liquid/liquid-extraction (100L, 200°C // < 80 kg/h) continuous operating high pressure plant (350°C, 300bar, 20 kg/h) Scale-up and further process development at Fraunhofer CBP © Fraunhofer CBP Forthcoming activities Investigations on subsequent bond splitting together with partners OH O OH HO lignin OH OMe MeO BCD O HO OH phenolics OMe MeO OMe OH OH OH HO downstream processing 1 OH HO O O HO OMe O O HO HO O OH method 2 OMe HO O downstream processing 2 OMe HO O phenolics MeO char © Fraunhofer CBP OH O OMe OH O OMe OH OH HO OMe OMe O Forthcoming activities Investigations on subsequent bond splitting together with partners OH O OH HO OH HO OH OMe MeO O HO OH OH OH OH HO ~ 30% (C9) of alkyl-bridges are binding ~ 65 wt% of the lignin O HO O HO O OH OMe HO HO O O MeO O OMe O OMe OH OH OMe OMe O OH OH HO © Fraunhofer CBP O HO OMe O OMe Only by using different methods yields > 30 wt% on aromatics are possible ! OMe MeO OMe Summary oil yields are around 25 wt% in short residence times by BCD the yield of water insoluble (pH=3) oligomeric compounds (tar) is approx. 50wt% of Lignin depending on the process parameters (T, p, residence time, catalyst) and the downstream processing a defined product distribution can be reached the downstream processing / extraction has to be optimized only combined processes / subsequent bond splitting will be successful for high aromatic yields, but… © Fraunhofer CBP Summary oil yields are around 25 wt% in short residence times by BCD the yield of water insoluble (pH=3) oligomeric compounds (tar) is approx. 50wt% of Lignin depending on the process parameters (T, p, residence time, catalyst) and the downstream processing a defined product distribution can be reached the downstream processing / extraction has to be optimized only combined processes / subsequent bond splitting will be successful for high aromatic yields, but… © Fraunhofer CBP Contact Gerd Unkelbach Fraunhofer Center for Chemical-Biotechnological Processes CBP Am Haupttor (Bau 1251), 06237 Leuna Phone +49 3461 43 9101 [email protected] © Fraunhofer CBP
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