Packaging and Palletizing Systems Packaging systems principac principac Palletizing systems Page 4-5 up to 2000 bags per hour for open mouth bags certopac Page 6-7 up to 1500 bags per hour for open mouth bags system-R principal principal-R principal Page 14-15 Page 16-17 up to 2400 units per hour High-speed high-level palletizer principal-R up to 1400 units per hour High-quality robot palletizer Page 8-9 up to 2000 bags per hour Form, fill & seal from tubular woven PP system-T Page 10-11 Page 12-13 up to 2400 bags per hour Form, fill & seal from tubular PE system-F up to 900 bags per hour Form, fill & seal from flat film 2 3 principac up to 2000 principac bags per hour High-speed packaging machine up to 2000 bags per hour principac Fully automatic packaging machine Sugar Up to 800 bags magazine capacity Transfer to the opening table Compact design Bag feeding systems from magazine Filling head For all free flowing bulk products Animal feed Salt Dusty products 10 - 50 kg filling weights Integrated aspiration CE certified gi ka For paper bags, PE bags, woven PP bags Control facilities c Pa All other free flowing bulk products 10 to 50 kg filling weights Bag transport e ed p s High energy efficiency Packaging systems p a ck a with I ng g bags Pillow and/or gusseted bags th Bag separation system g in Up to 2000 bags per hour ou The Technology Plastic granules Fertiliser 4 The Solution m The Task Advantages High - Pre-fabricated open mouth bags ma e c hi n e f or o p n 5 certopac up to 1500 certopac bags per hour High-speed packaging machine up to 1500 bags per hour Pre-fabricated open mouth bags Fully automatic packaging machine Up to 800 bags magazine capacity Transfer to the opening table Compact design Bag feeding systems from magazine Filling head For all free flowing bulk products Animal feed Salt Dusty products 5 - 80 kg filling weights Integrated aspiration CE certified gi ka For paper bags, PE bags, woven PP bags Control facilities c Pa All other free flowing bulk products 5 to 80 kg filling weights Bag transport High energy efficiency Packaging systems p a ck a with I ng g bags Sugar e ed p s th Pillow and/or gusseted bags ou Bag separation system g in Up to 1500 bags per hour m The Technology Plastic granules Fertiliser 6 The Solution High - The Task Advantages ma e c hi n e f or o p n 7 system-R up to 2000 system-R bags per hour Form, fill and seal packaging machine up to 2000 bags per hour Tubular woven PP Fertiliser For tubular woven PP Animal feed Bag feeding system from reel Dusty products Filling head Reduction of bag, personnel and logistic costs of up to 50% Bag transport High productivity and availability Control facilities CE certified ag k Integrated aspiration with I c Pa All other free flowing bulk products Transfer to the opening table High energy efficiency Packaging systems p a ck a in g g r PP 10 to 50 kg filling weights e ed p s Produces pillow and/or gusseted bags ula Sugar Bag conversion from woven PP reel Form, fill & seal packaging machine ub Up to 2000 bags per hour The Technology g in Plastic granules Salt 8 The Solution High - The Task Advantages m a c h i n e fr o m t 9 system-T up to 2400 system-T bags per hour Form, fill and seal packaging machine up to 2400 bags per hour Tubular PE Differentversions available Sugar 5 to 50 kg filling weights Hydraulic reel lifting device Fertiliser For tubular PE Welding area cleaning device Produces pillow bags and gusseted bags Compact design Salt Bag gusseting unit Dusty products Air removing device Optionally mounted on moving platform All other free flowing bulk products Film printing device by thermal transfer Highest corrosion protection level CE certified ag k Corner welding device p a ck a with I c Pa Animal feed Handle forming device e ed p s FFS packaging machine from tubular PE in g g r PE Up to 2400 bags per hour g in Plastic granules Advantages ula The Technology ub The Solution High - The Task m a chine fro m t High energy efficiency 10 Packaging systems 11 system-F up to 900 system-F bags per hour Form, fill and seal packaging machine up to 900 bags per hour Flat film Sugar Up to 1280 mm film width Fertiliser 5 - 50 kg filling weights or 4 - 80 litres Animal feed Salt Dusty products Preceding gassing of the product is an option Even for moist products With or without carrying handle Produces pillow and/or gusseted bags 5 - 50 kg filling weights ag CE certified Packaging systems p a ck a with I Compact design High energy efficiency 12 e ed p s k Format set magazine Vertical form, fill & seal packaging machine from flat film c Pa All other free flowing bulk products For thermoplastic and composite materials No residual air remaining in the bag (Vacuum packaging) in g g film Up to 900 bags per hour Advantages g in Plastic granules The Technology fla t The Solution High - The Task o m a c h in e fr m 13 principal up to 2400 principal units per hour High-speed high-level palletizer up to 2400 units per hour Bags and boxes Up to 80 pallets per hour 5 to 80 kg per unit Up to 2300 kg pallet weight Up to 12 levels Mechanically robust and solid in its design Easy and user-friendly control panel 5 - 80 kg per unit Elevator with counterweight, frequency inverter controlled movement CE certified la High energy efficiency Layer squaring operated by motors 14 I l Full pallet roller conveyors soft start controlled ra Best stacking quality with Fo All start/stop conveyors are frequency inverter controlled ed palletiz e p Palletizing systems db oxes Boxes All main functions are motor driven instead of with a pneumatic cylinder an Up to 2400 units per hour Advantages g in Bags (all types) The Technology -s The Solution High The Task principal va ila b ba le ty p e s of gs 15 principal-R up to 1400 principal-R units per hour High-quality robot palletizer up to 1400 units per hour principal-R Up to 1400 units per hour Articulated arm robot Boxes 5 to 110 kg per unit Cylindrical movement Working radius of 330° Grabber, clamp, fork or vacuum gripper Extremely quiet operation Best stacking quality Bag forming and pressing unit CE certified I la l 30 - 400 palleting patterns programmable with ra Overlapping palletizing ed palletiz e p Fo Square roller conveyor Bag removal station 16 Minimal space requirement g in Bags (all types) Advantages High energy efficiency Palletizing systems db oxes The Technology an The Solution -s The Task High Bags and boxes va ila b ba le ty p e s of gs 17 Turn key solutions Pioneer of packaging technology High-speed packaging Printing and coding Packaging and palletizing systems from STATEC BINDER GmbH combine the company’s broad and in-depth experience in the field of packaging technology with the very latest state-of-the-art technology. The modular, as well as compact design of the systems, allows for the highest flexibility in terms of machine set up and on-site customization at the given installation location. Palletizing Labeling Weighing and dosing Big-bag packaging Our philosophy Sewing and sealing Metal detection It is our philosophy to continuously work to enhance the already high quality of our products and services by means of innovation and technical know-how based on systematic product planning tailored to the needs of our customers. Pallet handling equipment Check weighing Wrappingand hooding Spare parts service Conveying After sales service Motivation At the heart of our company understanding is the desire to provide our customers with products of the highest quality and reliability in combination with efficient and customer-orientated technical support. We aim to establish a trusting and co-operative relationship with each of our customers. Customer service STATEC BINDER GmbH demonstrates the importance which it attaches to the quality of its customer service in its attention to even the smallest of details. the result: customers are offered solutions, which are tailored to their individual requirements. This includes the supply of individual components, the preparation of designs, the addition to existing systems, as well as the construction of complete turnkey systems. 18 19 Our core competencies: Designed by BTMC High-speed packaging, palletizing, weighing and dosing, sewing and sealing, pallet handling equipment, wrapping and hooding, conveying, printing and coding, labeling, big-bag packaging, metal detection, check weighing and after sales service. STATEC BINDER GmbH, Industriestrasse 32, 8200 Gleisdorf, Austria, Tel.: +43 3112 38580-0, [email protected] www.statec-binder.com
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