Unless otherwise stated, all images in this file have been reproduced from: Blackman, Bottle, Schmid, Mocerino and Wille, Chemistry, 2007 (John Wiley) ISBN: 9 78047081 0866 Slide 35-1 Chem 1101 A/Prof Sébastien Perrier Room: 351 Phone: 9351-3366 Email: [email protected] Prof Scott Kable Room: 311 Phone: 9351-2756 Email: [email protected] A/Prof Adam Bridgeman Room: 222 Phone: 9351-2731 Email: [email protected] 35-2 Highlights of last lecture Electrolysis… CONCEPTS How does electrolysis work? Concept of over-potential, Chlor-alkali process (Cl2, NaOH) Hall-Herault process (Aluminium) Selecting which species are electrolysed CALCULATIONS Minimum voltage required How much substance is deposited during electrolysis (or how much time to produce known amount of substance) Slide 35-3 This Lecture Commercial Applications Voltaic cells Batteries Corrosion (and anti-corrosion) Electrolytic cells Aluminium electrolysis refining of Cu Industrial production of Cl2 and NaOH Slide 35-4 Batteries: Commercial Uses of Redox We will examine the operation, construction and chemistry of 3 classes of batteries: Primary batteries. These are non-reversible and once reactants converted to products the battery is “dead”. Secondary batteries: In these batteries the cell reaction can be reversed and the battery recharged Fuel cells: Fuel (chemicals) pass through the battery, which converts chemical energy into electrical energy. Slide 35-5 Primary Batteries The Dry Cell Construction: A carbon rod acts as an inert or inactive cathode. The rod is coated with MnO2 (oxidant) and graphite powder (for electrical conductivity). A paste of NH4Cl and ZnCl2 acts as an electrolyte (like the salt bridge), although the NH4+ is also reduced. The Zn metal can act as the active anode. Figure 12.16 Blackman Slide 35-6 Primary Batteries Chemistry: Anode: The anode reaction is the same as we have been using: the oxidation of zinc. Zn → Zn2+ + 2e- E 0 = 0.76V Cathode: The cathode reaction is complex, and not completely understood. The MnO2 (O.N. = ___) is reduced to Mn2O3 (O.N. = ___) through a series of steps also involving some acid-base chemistry as NH4+ (weak acid) to NH3 (weak base) 2MnO2 + 2NH4+ + 2e- → Mn2O3 + 2NH3 + H2O * E 0 = 0.7 V Zn(s) + 2MnO2(s) + 2NH4+(aq) → Mn2O3(s) + Zn2+(aq) + 2NH3(aq) + H2O(l) E 0 = 1.5 V * Different texts show different cathode reactions. This is an indication of the unknown cathode chemistry. The Cl- probably plays a role in reacting with Zn to form crystalline Zn(NH3)2Cl2. When dry cells get swollen it is due to build up of gases such as NH3. Slide 35-7 Primary Batteries Alkaline battery The alkaline (e.g. “Duracell”) battery is an improved dry cell. It uses an alkaline environment which prevent the build up of gases, and preserves the zinc electrode: Figure 12.17 Blackman E 0 = 1.25V Anode: Zn + 2OH- → ZnO + H2O + 2e-; Cathode: 2MnO2 + H2O + 2e- → Mn2O3 + 2OH-; E 0 = 0.12V Overall: Zn(s) + 2MnO2(s) → ZnO(s) + Mn2O3(s); E 0 = 1.4 V Slide 35-8 Primary Batteries Mercury or silver battery Steel button (cathode) + Insulator E 0(silver) = 1.6 V Zinc case (anode) - E 0(mercury) = 1.3 V Porous separator Ag2O or HgO in KOH/Zn(OH)2 paste Anode: Cathode (Silver): Zn + 2OH- → ZnO + H2O + 2e-; Ag2O + H2O + 2e- → 2Ag + 2OH-; E 0=1.25V E 0=0.34V Cathode (Mercury): HgO + H2O + 2e- → Hg + 2OH-; E 0=0.05V Slide 35-9 Secondary Batteries Lead-acid battery Probably the most familiar of all secondary batteries – this type of battery has started cars for 100 years. Figure 12.14 Blackman Anode: Pb + HSO4- → PbSO4 + H+ + 2e-; Cathode: PbO2 + 3H+ + HSO4- + 2e- → PbSO4 + 2H2O; E 0=0.30 V E 0=1.63 V Pb(s) + PbO2(s) + 2H+(aq) + 2HSO4-(aq) → 2PbSO4(s) + 2H2O(l); E 0=1.93 V 6 cells in series → 12 V Slide 35-10 Secondary Batteries Some features of the Pb-acid battery: Large surface area of electrodes means that the battery can deliver very large currents The reaction is reversible so the battery can be recharged Figure 12.14 Blackman Slide 35-11 Secondary Batteries Nickel-cadmium batteries Very popular replacement for primary batteries. The cell potential is the same so they can be used interchangeably. They can be recharged hundreds of times. E 0=0.82 V E 0=0.6 V Anode: Cd + 2OH- → Cd(OH)2 + 2e-; Cathode: NiO(OH) + H2O + e- → Ni(OH)2 + OH-; Cd(s) + 2NiO(OH) + 2H2O → Cd(OH)2 + 2Ni(OH)2; E 0=1.4 V Lithium batteries Perhaps the batteries of the future because Li is so light, and the cell potential is one the highest of common batteries. Lithium has the highest oxidation potential of all, so little Li is needed. Anode: Cathode: Li → Li+ + e-; MnO2 + Li+ + e- → LiMnO2; E 0=3.0 V E 0=0.0 V Li + MnO2 + → LiMnO2; E 0=3.0 V Slide 35-12 Fuel Cells A fuel cell is a voltaic cell where the reactants are a fuel, e.g. H2, CH4. The fuel undergoes a normal (overall) combustion reaction, however the two half-reaction are separated and the electrons harnessed. Fuel cells are still in the experimental stage, and their most notable success is probably in space. Anode: Cathode: Anode: Cathode: H2 → 2H+ + 2e-; ½O2 + 2H+ + 2e- → H2O; E 0=0.0 V E 0=1.23 V H2(g) + ½O2(g) → H2O(g); E 0=1.23 V CH4 + 2H2O → CO2 + 8H+ + 8e-; 4 x {½O2 + 2H+ + 2e- → H2O}; E 0=-0.3 V E 0=1.23 V CH4(g) + 2O2(g) → CO2(g) + 2H2O(g); E 0=0.92 V Slide 35-13 Fuel Cells - H2 / O2 fuel cell Anode: Cathode: H2 → 2H+ + 2e-; ½O2 + 2H+ + 2e- → H2O; H2(g) + ½O2(g) → H2O(g); E 0=0.0 V E 0=1.23 V E 0=1.23 V Electrolyte: Teflon ( CF2 )n with RSO3- groups H+ Figure 12.20 Blackman Slide 35-14 Corrosion: Unwanted voltaic cells We have already examined the process of converting a metal oxide to a metal (L.30). We saw that it required reducing the oxide and a lot of heat energy. This means that the reverse, oxidation of a metal to its oxide will be exothermic, and likely to be spontaneous. Reduction + energy Metal Metal oxide Oxidation, spontaneous Economically, the most important corrosion process is iron or steel. Slide 35-15 Corrosion Corrosion occurs commonly in our environment. It is considered a product-favoured reaction. That is, Eo for the reaction is positive (a spontaneous process). Such reactions are undesirable because the corrosion results in loss of structural strength. For instance, rust holes in cars, corrosion of structural supports in bridges. Slide 35-16 Corrosion Fig. from Silb. p.926 1) Oxidation of Fe at active anode forms a pit and yields e- which travel through the metal; 2) Electrons at the Fe (inactive) cathode reduce O2 to OH-; 3) The Fe2+ migrates through the drop and reacts OH- and then O2 to form rust. Slide 35-17 Redox chemistry of corrosion The rusting of iron involves two (or more) redox reactions: Anode: Cathode: 2 x {Fe → Fe2+ + 2e-}; O2 + 4H+ + 4e- → H2O; 2Fe(s) + O2(g) + 4H+(aq) → 2Fe2+(aq) + 2H2O(l); E 0=0.44 V E 0=1.23 V E 0=1.67 V The Fe2+ is further oxidised at the edges of the droplet, where [O2] is highest: Anode: 2 x {Fe2+ → Fe3+ + e-} E 0=-0.77 V Cathode: ½ x {O2 + 4H+ + 4e- → H2O}; E 0=1.23 V 2Fe2+(aq) + ½O2(g) + 2H+(aq) → 2Fe3+(aq) + H2O(l); E 0=0.46 V Iron (III) forms a very insoluble oxide, so rust is deposited at the edge: 2Fe3+(aq) + (3+n) H2O(l) → Fe2O3•n H2O(s) + 6H+(aq) H+ is a Overall: 2Fe(s) + 3/2 O2(g) + n H2O(l) → Fe2O3•n H2O(s) catalyst! Slide 35-18 Chemistry of corrosion You should now be able to explain some of the known features of rusting: Iron does not rust in dry air; No water ⇒ no “salt bridge” Iron does not rust in oxygen-free water, such as ocean depths; No oxygen ⇒ no oxidant Iron rusts more quickly in acidic environments; H+ is a catalyst Iron rusts more quickly at the seaside. More conductivity in the “salt bridge” Slide 35-19 Protection against corrosion Iron acts as both an active anode and inactive cathode. Anything that gives up electrons more readily will instead act as anode and the iron will not oxidise. These sacrificial anodes can be made of any metal that is more active than iron. If you remember the “Activity Series of Metals” lecture experiment, you will recall that both zinc and magnesium are more active than iron. This is called “cathodic protection”, and is used frequently in large iron structure such as ships, pipes, bridges, etc Galvanising: Water Mg rod Fe pipe Zinc H2O + ½O2 → 4OH- Iron 2e− Zn → Zn2+ Slide 35-20 Corrosion Protection An example of anodic inhibition would be to prevent oxygen from reaching the metal. This could be achieved by greasing (oiling the surface) or allowing a thin film (metal oxide film) to form on the surface. A common method is the treatment of a surface with a solution of sodium chromate. 2Fe(s) + 2Na2CrO4(aq) + 2H2O(l) → Fe2O3(s) + Cr2O3(s) + 4NaOH(aq) The surface of the iron is oxidised by the chromate salt to give Fe(III) and Cr(III) oxides. These form a coating that cannot be penetrated by oxygen and water, which inhibits further oxidation. Slide 35-21 Corrosion Protection Erin Brockovich This was the approach used by PG&E in the small town of Hinkley in US. Cr(VI) was used to prevent corrosion of the power plant’s cooling towers. • Unfortunately, the company then disposed of the Cr(VI) containing water into unlined ponds leading to environmental disaster. • The result was numerous reports of cancer, in excess of 648 law suits and >$10M of payouts. Slide 35-22 Electrolytic cell applications: Production of NaOH and Cl2 Chemicals ranked #9 and #10 in worldwide production are NaOH and Cl2. Both are produced in the same electrolysis process: Reduction: 2H2O + 2e- → H2 + 2OHNa+ + e- → Na E 0 = -(0.41 + 0.6*) V E 0 = -2.71 Oxidation: 2Cl- → Cl2 + 2e- E 0 = -1.36 V 2H2O → O2 + 4H+ + 4e* over-potential E 0 = -(0.82 + 0.6*) V Overall: 2Na+(aq) + 2Cl-(aq) + 2H2O(l) → Cl2(g) + H2(g) + 2Na+(aq) + 2OH-(aq) #9 #10 Slide 35-23 Electrolytic cell applications: Production of NaOH and Cl2 Slide 35-24 Electrolytic cell applications: Production of Aluminium Can Al metal be produced from Al3+(aq)? Al is the third most abundant element in the Earth’s crust, but it remained a rare and expensive metal because of the stability of the oxide. In 1886, a 22 year old American (Hall) and 23 year old Frenchman (Herault) independently developed a method for electrolytic production of Al metal, that is still used today. Problems: -Al can’t be electrolysed from solution because H2O is preferentially reduced. - Al can’t be electrolysed from the molten oxide because it melts at too high a temperature (2045 ºC). Solution: Dissolve Al2O3 in hot cryolite (sodium hexafluoroaluminate,Na3AlF6, MP = 1000 ºC) Slide 35-25 Electrolytic cell applications: Production of Aluminium Anode and cathode reactions are complex. O2 is given off at the anode, which reacts with the graphite to produce CO2 (as a result the electrodes are rapidly used up). Very high currents are used (~250,000 Amp) to produce enough Al on an industrial scale. Slide 35-26 Electrolytic cell applications: Refining of Cu Electro-refining is the principle method by which Cu is refined to high purity Less easily reduced metals remain in solution. Noble metals are not oxidised so fall to the bottom as “mud” Slide 35-27 Summary CONCEPTS Difference between primary and secondary batteries How common batteries work Chemical reactions for common batteries Fuel cells and how they work Corrosion and corrosion protection CALCULATIONS None specifically, except redox calculations involving batteries. Slide 35-28
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