PCESYThe future of slub yarns
at your hands
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PinterCaipo Slub
Multiple possibilities for a Global solution
Evaluation Software
Yarn Simulation Software
Multicount / Multitwist
Changing Thickness
and / or Twist
Short Slub - ring frame
Shorter than fibre length
Simulation Software
For fabric Simulation
Slub - ring and open end
Changing Thickness
YarnPOSSIBILITIES
Leadership
All yarn effects on a
single machine
QualityAssurance
Check & Improve
Auxiliary products for a
better design and production
SlubTester - Optical and
Capacitive yarn Reader
PCESYThe Brain
An open door
to innovation
Remote Connection
Work from everywhere
CONNECTIVITY
Better Together
Connection inside & outside
PROGRAMMING
Cooking up
All languages, all possibilities
Random
Fast and simple
Remote Assistance
On Line Support
Slub Link
All machines
connected
Sequential
Step by Step
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Explosion of Effects
All what you can do
with PCESYNew generation of PinterCaipo Slub allows
the production of the widest range of fancy
yarns, on a single machine, on a single
process. Design the yarn, convert it easily
on a program, feed into the machine and
start production. Easy. Fast. Reliable.
Basic Slub
System controls feeding rollers to obtain:
Plain Slub
Negative or Reverse Slub
Slub on Slub
When Unevenness is the Goal
For years, target has been to improve yarn
evenness: regularity was main requirement
for selling yarn and fabric.
But time changes. Nowadays any spinner
has to be able to produce irregular yarn
to be in the market. It is one of the main
designing tools to match market needs.
When Irregularity means Quality
Quality is a must to spin without loosing
production and to process yarn at the
highest warping and loom speed without
breaks. To get the exact fabric appearance
as per designer requirements. To be able to
repeat a design when needed. This is
possible only with high quality machines,
combining precise mechanical construction
with reliable electronic components. Only
this can assure the production of sustained
yarn quality and design repeatability.
Fancy yarn is a term including huge range
of yarns, from simple low density random
slubs (just to “break” fabric regularity) up
to slubs shorter than fibre length, colour
injected slubs or high density thick slubs.
Common feature is they are produced on a
single process. But similarity ends here:
components and requirements to get them
depend on speciality to produce.
High Performances for High End yarns
While for producing basic slubs, a simple
system may be sufficient (i.e. in built slub
on ring frame or open end), for high end
slub yarn machines must be settled with
additional mechanisms, able to give high
performances in terms of speed variation
and system robustness, to allow and
support special efforts without
compromising neither yarn quality nor ring
frame life.
PinterCaipo Slub: made for specialities
With more than 40 years producing Slub
machinery for ring and open end,
PinterCaipo Slub systems incorporate
improvements achieved along the time:
—5 milliseconds technology. Fastest speed
reaction and best performance.
—Reinforcement of drafting driving
elements: your machine will not support
extra loads, PinterCaipo will filter them.
—Renovated electronics: new CESY control
unit combining an incredible response
capacity with a very simple user interface.
—Options and possibilities: adapting to
exact customer need. Options for different
specialities are available from the beginning
and as upgrades: your machine is always
ready for future developments.
Multicount - Multitwist
System controls feeding and production
rollers to obtain:
Multitwist
Multicount
Multitwist / Multicount
Short Slub
Connected to the World
Latest PinterCaipo SLUB improvements in
terms of software and communication
provide an unmatchable level of easy use.
With Colour Touch Screen and
communication through Ethernet, WIFI and
USB, sharing information and controlling
production has never been so efficient.
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plus
Why PinterCaipo
When Success
depends on Innovation
Developed to win
In PinterCaipo, we believe that to be a
market leader, innovation is a must.
This is the speed response of the system
from the program command till the
execution at the machine. It is achieved
For that reason, our technical resources are by the combination of:
focusing in improving our machines and
—The use of high performances
components, making them more affordable, servomotors of constant torque.
developing new technologies and ideas that —Special design of electronics to drive the
will revert in wider possibilities for our
system extremely fast.
customers.
—Maximum mechanical precision avoiding
lost of transmission pair.
—Direct driving of machine with minimum
No doubt for us:
intermediate connections.
—Anti patterning device to avoid “Moire”
defects.
—Automatic and manual ramps between
normal yarn and effect, increasing yarn
strength and avoiding mechanical efforts
on the machine.
—Special functions to avoid problems at
starting and stopping of ring frame.
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SERPICO control board
Smart Embedded Ring Frame Programmable
Industrial Controller.
This is the new electronic control board
which incorporates a full range of new
features:
—Increased speed response.
—Internet connectivity through Ethernet
cable, allowing remote diagnosis, parameter
setting and program transfer PC - machine.
—Scalable technology: it allows to upgrade
the system easily to other types of slub
attachments such as CIS or Mosaic yarn.
—Retrofitting: possible for old Pinter or
Caipo slub systems either if servomotors are
handled by pulses or by CANopen.
—Tropicalized board: it has higher
tolerance to extreme temperatures and
humid environments.
—It allows to program directly on the User
Interface.
Slub Accessories
The perfect team for PCESY-
SlubTester - Optical - Capacitive Slub Reader
Lab equipment to analyse en existing slub
yarn, translating it into a program, to:
—Get the details of an existing sample.
—Assure quality of the production by
comparing with stored data.
Yarn details are immediately translated to
PinterCaipo slub programs so that spinner is
able to pass from an existing sample to its
real production in few minutes.
SlubTester is composed by a digital optical
device as well capacitive reading from the
yarn bobbin along with an in - built
computer with a special software module,
collecting and elaborating data.
Main Features
Ÿ Yarn reading speed: 70 m/min.
Ÿ Presetting of yarn analysis length.
Ÿ Comparison of original and virtual
samples on a single screen.
Ÿ Storage of analysed yarns.
Ÿ Yarn diagram study: mass variation, slub
distribution.
Ÿ CV% calculation (real and virtual).
One concept, multiple
adaptations
Based on a single technology, PinterCaipo
PCESYhas been adapted to fulfil
spinners requirements in different
directions:
On ring frames
—Conversion of any old model of ring frame
with tailor made adaptation: squeeze the
life of your paid back machines by getting
premium yarns on them.
—Ready to work with the newest and
longest machine models available in the
market, to add maximum flexibility to your
capital investment.
—Multiple options on a single frame. From
a basic slub up to the most exclusive
designs including multicount, multitwist,
short slubs and any combinations of those.
On Open End machines
The high speed performances of PCESYallows to produce slub yarns at high speed
on any OE machine.
Upgrading programs
Keep your systems always upgraded to lead
fancy yarn production and design:
—Upgrade your existing Pinter or Caipo slub
attachment to PCESYto enjoy of
ultimate slub performance.
—Do you need more designing tools? Add
multicount and multitwist, short slubs or
injected slubs to your existing systems for
unlimited possibilities.
—Combine Slubs with other PinterCaipo
special yarn devices such as Core Yarn.
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PinterCaipo
the World
Pinter in theinWorld
Headquarters
Sales & Service points
Sales points
We Care
Always with you.
Our commitment.
“On Line” Technical Service
Our technology has remote connection
facilities through Internet to analyse
problems, solve them or guide for the
resolution.
Our technical team connects to any
installation to check performances and to
detect troubles on real time, suggesting
ideas for a better use and providing on line
training to mill staff.
Custom Training & Maintenance Programs
We have different available solutions to
transfer you our knowledge about
PinterCaipo systems, according to each
customer’s needs.
In any industrial sector, innovation
requires big efforts to transform original
idea to a product acceptable by market. It
is not only to create something new but
also to get end customer’s acceptation. Our
aim and policy is to be beside our clients
in the entire development process, not only
selling the machine but supporting till end
product is established. Implementing the
process and adjusting on market’s needs.
Our success is based on these principles.
We are experts on innovative solutions and
we want to add this background to your
market knowledge so that we can get the
exit in new products.
“In Mill” Technical Service
During installation or in a assistance, our
engineers will take care not only about the
machines but also about the human team.
Because qualified personnel is the base for
enjoying PinterCaipo products.
Our global technical service, with
worldwide stations, is prepared to provide
a fast and efficient answer to your needs.
PinterCaipo Spinning Advanced Lab
We put at our customer’s hands the
spinning advanced lab where you will be
able to work with our team of experts and
develop new products and special yarns.
We have a fully equipped working area with
state of the art machines and PinterCaipo
technologies prepared for your R&D team:
—Core Spun systems, including elastic,
hard, DuoCore and 3Dcore.
—Fancy yarn equipment, to create slub,
multicount, fibre anjection and Mosaic.
—PinterFani monitoring systems.
And we will put all our organization at your
disposal to achieve it:
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PCESY-
Technical Specifications
General Features
Description
PCESY-
Adaptation to
Any brand and model of ring frame or Open End machine; up to 1.840 spindles.
system including Multicount, Multitwist, Short Slub.
Yarn type
Basic slub, multi slub, negative slub, MC/MT, short slub, and combinations
(according to versions)
Basic yarn count
From Ne4 (148 TEX) to Ne 120 (5 TEX).
Slub thickness
Ring Frame: Up to 9 times basic yarn thickness (machines with short slub), up to
5 times for normal slub machines. Open End: Up to 3,6 times basic yarn.
Slubs per meter
On ring frame, maximum 22 slubs per meter (depending on spun fibre).
On Open End, 360 slubs per minute.
Yarn applications Any type of yarns for weaving in weft or warp (denim, shirting, home textiles)
and knitting (circular, flat, warp knitting), any type of cut fibre.
Driving System
Type
High performances brushless Servomotor-s of constant torque and direct
transmission; mechanical set to adapt on ring frame or Open End machine.
Technology
5 milliseconds (0,005 seconds) to increase speed from 1.000 rpm to 2.000 rpm.
Motors details
Digital brushless servomotors of constant torque, high dynamic performances for
extremely fast speed change, low inertia; in-built resolver, thermal protection.
Driving units per
machine
From 1 up to 12 units, synchronized between them, to drive front, back, middle
rollers, head stock, end stock and middle stock (upon machines and versions)
Machine speed
control
With high precision encoder, to read machine speed and process it to adjust
PinterCaipo Slub speed accordingly through a closed loop system.
Control Unit
Description
Cabinet with
containing drivers, main control board and in built UPS. Designed for extreme temperature conditions.
Control board
Through PCESYmain electronic board controlling the complete system:
speeds (input & output), drivers, resolver, alarms, UPS and control pannel.
PinterCaipo Technologies is born to
serve better our customers by
joining the efforts of the 2 world
leaders in providing value added
solutions to the spinning industry.
Core Yarn, Slub, Fancy and Colour
Injection, among others, are our
speciality to help our customers to
create value in their production.
We know there are not two equal
customers. That is why our main aim
is to propose personalised
solutions to each and everyone,
helping them to find the different
way to add value on products,
services and processes, through
diversification and specialisation.
We analyse the best way of adding
value, applying it to every industry.
We detect needs, developing
solutions. We innovate to generate
benefit. This is our motivation and
our compromise.
TWO HISTORIES, ONE FUTURE
PINTER S.A., BARCELONA (SPAIN)
Dimensions and
Different sizes according to the number of driving units.
number of drivers
User Interface
Main interface
7” touch screen.
Programming
Multiple programming possibilities: Random, Sequential, Translator and Objects
with max 2.500 steps. Through a guided programming wizard. Offset function to
achieve infinite length programs and avoid bad patterns.
Upgrade options
Possible on existing Pinter or Caipo slub to new PCESY (depending on models).
Security
In - Built UPS
(optional)
Integrated in the system and managed by main control board. It avoids yarn
breaks in case of power failure. Power according to number of motors.
Alarms
Complete alarm system preventing yarn without slub, mechanical or electrical
problems, overspeed, overtemperature, among others. Alarm storage and high
powered diagnostic that records all events and errors for each connected
machine for past 30 days of running time.
Others
Different systems preventing weak point (after slub by ramps or at starting),
security codes (different levels) to avoid mishandling, among other features.
Born in 1930, in one of the most
important textile areas of Europe at
that time, developing solutions that
have allowed significant technical
progresses to the spinning industry.
CAIPO AUTOMAZIONE
INDUSTRIALE, BIELLA (ITALY)
Located in the most important
worsted area in the World, it has
been implementing the latest
electro-mechanical developments to
the textile industry since 1963.
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PINTERCAIPO S.A.U. Ctra. de Manresa a Santpedor, Km. 4,6 E-08251 Santpedor BARCELONA Spain
Tel. +34 93 827 27 27 Fax +34 93 832 05 22
[email protected]
www.pintercaipo.com
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