krones SyPro S

krones SyPro S
Staying flexible in the syrup room
krones SyPro S
Optimised sugar processing
krones SyPro S
Sugar always was and will be one of
the most important basic ingredients
for numerous soft drinks. For this reason alone it pays to upgrade the processing of sugar in the syrup room to
a level of efficiency which works with
the highest precision even with different grades of raw materials. Then
there is the great variety of products
handled in a beverage plant, which
also makes it important to install a
high-performance and flexible syrup
processing system for new and innovative product mixes. After all, it is
only with optimally prepared syrup
that your drinks will achieve the quality which you associate with your
brand.
Krones offers a complete concept for
the preparation of drink components.
Called the SyPro syrup room, its key
elements are the sugar dissolving station and the sugar syrup pasteuriser.
And because modular units form the
basic concept underlying these tasks,
you stay flexible whenever your product portfolio expands.
Sugar dissolving station
Figures, data, facts
Design features
The basic idea behind the Krones
concept is to design the syrup room
as a group of compact modular units
which can be expanded in line with
the product range and performance
spectrum. The key elements of the
syrup production system, i.e. the
sugar dissolving unit and the syrup
pasteuriser, were configured accordingly with a view to modularity and
flexibility.
■■ Pre-assembled frame structure
with pre-installed connection for
linking up to the existing infrastructure
■■ Optional integration of filtering
based on the steinecker filtration
systems
■■ Ion exchanger or activated carbon
filter for refining the sugar syrup
as an additional option
■■ evoguard valve system in accordance with DIN 11851, parts in contact with the product made of AISI
304 stainless steel or better
■■ Flat-ground weld seams on the
inside of the tanks
krones SyPro S
Service portfolio
Batch systems (tandem operation)
up to 10 m³/h
Continuous systems
7,5 – 15 m³/h
with process adjustment
15 – 30 m³/h
to half or full output
Concentration precision
+/- 0.1 ° Brix
Sugar syrup pasteuriser with post-filter
Figures, data, facts
Sugar dissolving unit
Sugar dissolving unit
The main elements of the sugar dissolving unit are the dissolving tank, a
dissolving water preheating system
with recuperation unit, and an internal dissolving circuit with separator
sieves Syrup is directed to the next
process step, e.g. syrup pasteurisation, on the basis of a Brix monitor
and controller.
krones SyPro S
Syrup feed system
■■ The infeed nozzle design permits
uniform distribution of the sugar
flow in the dissolving tank.
■■ Regardless of the fill level in the
dissolving tank, the sugar is mixed
with the dissolving water quickly
and completely.
■■ This concept thus enables short
dissolving times for the sugar.
■■ Thanks to the nozzle there is no
need to integrate an additional
agitator in the tank.
Batch tanks in the Krones syrup room
Figures, data, facts
Sugar pasteuriser
Sugar pasteuriser
After the sugar has been completely
dissolved, pasteurisation of the sugar
syrup can take place in a flash pasteuriser for microbiological stabilisation.
Heat exchanger systems
■■ Heat treatment of the sugar syrup
through heating to the required
pasteurisation temperature (e.g.
85 °C) and recuperative cooling
■■ Adjustment of the temperature
profile to the local temperature
level and to the temperature of
the available hot and cold water
■■ Constant temperature in the dissolving tank
krones SyPro S
Energy efficiency in the heating
process
Use of the counterflow principle enables a particularly efficient input of
energy: Cooling of the already pasteurised sugar syrup takes place in
direct combination with the heating
of the dissolving water at an energy
recovery rate of up to 85 %.
Sugar pasteuriser
Your benefits
■■ Dissolving sugar – without an
additional pump and agitator
More efficiency is not possible:
Optimum mixing and distribution
of the sugar in the dissolving tank
is owed solely to the innovative
design of the infeed nozzle. You
benefit three times over: A shorter dissolving time permits quicker production cycles, a compact
dissolving tank and lower energy
costs.
krones SyPro S
■■ Ready for production in no time
with plug-and-play
Pre-assembled on a frame, the
sugar processing modules are
installed and commissioned in
next to no time – you have immediate access to a new system. The
plug-and-play concept is implemented in all areas of Krones process technology and also forms an
integral part of the syrup room.
■■ Easy expansion for new product
types and raw material grades
Modularity is everything. After all,
who can say today what consumers will want to drink tomorrow or
how the quality of raw materials
will develop. New taste additives,
syrup components and alternative
raw materials are easily integrated
in the unit concept.
Optimum
mixing and
shorter dissolving
times with the
innovative nozzle
design
Subject to technical changes · The illustrations can contain optional auxiliary equipment · PDF_en · 08/13
We do more.
krones ag
Böhmerwaldstraße 5
93073 Neutraubling
Germany
Phone +49 9401 70-0
Fax
+49 9401 70-2488
[email protected]
Internetwww.krones.com
kic krones
Internationale Cooperationsgesellschaft mbH
Böhmerwaldstraße 5
93073 Neutraubling
Germany
Phone +49 9401 70-3020
Fax
+49 9401 70-3696
[email protected]
Internetwww.kic-krones.com
kosme s.r.l. unipersonale
Via dell’ Artigianato, 5
46048 Roverbella (Mantova)
Italy
Phone +39 0376 751011
Fax
+39 0376 751012
[email protected]
Internet www.kosme.com
evoguard gmbh
konplan s.r.o.
Poděbradova 2842/1
301 00 Plzeň
Czech Republic
Phone +420 377 918 109
Fax
+420 377 918 139
[email protected]
Internetwww.konplan.cz
hst maschinenbau gmbh
Dr.-Hermann-Kronseder-Straße 1
93149 Nittenau
Germany
Phone +49 9436 307 700
Fax
+49 9401 70 94 3700
[email protected]
Internetwww.evoguard.com
Gewerbestraße 19
23942 Dassow
Germany
Phone +49 38826 8878-0
Fax
+49 38826 8878-1
[email protected]
Internetwww.hst-maschinenbau-gmbh.de
syskron gmbh
Oskar-von-Miller-Straße 6b
92442 Wackersdorf
Germany
Phone +49 9431 79857-0
Fax
+49 9431 79857-11
[email protected]
Internetwww.syskron.com