Reactive ion beam etching of silicon with a new plasma ion source operated with CF4 : SiO2 over Si selectivity and Si surface modification C. Lejeune, J.P. Grandchamp, J.P. Gilles, E. Collard, P. Scheiblin To cite this version: C. Lejeune, J.P. Grandchamp, J.P. Gilles, E. Collard, P. Scheiblin. Reactive ion beam etching of silicon with a new plasma ion source operated with CF4 : SiO2 over Si selectivity and Si surface modification. Revue de Physique Appliquee, 1989, 24 (3), pp.295-308. <10.1051/rphysap:01989002403029500>. <jpa-00246051> HAL Id: jpa-00246051 https://hal.archives-ouvertes.fr/jpa-00246051 Submitted on 1 Jan 1989 HAL is a multi-disciplinary open access archive for the deposit and dissemination of scientific research documents, whether they are published or not. The documents may come from teaching and research institutions in France or abroad, or from public or private research centers. L’archive ouverte pluridisciplinaire HAL, est destinée au dépôt et à la diffusion de documents scientifiques de niveau recherche, publiés ou non, émanant des établissements d’enseignement et de recherche français ou étrangers, des laboratoires publics ou privés. Revue 24 Phys. Appl. Classification Physics Abstracts 81.60 61.80J - - (1989) 295-308 MARS 1989,1 295 81.60C Reactive ion beam etching of silicon with a new plasma ion source operated with CF4 : SiO2 over Si selectivity and Si surface modification C. Lejeune, J. P. Grandchamp, J. P. Gilles, E. Collard and P. Scheiblin Institut d’Electronique Fondamentale, Université Paris XI et C.N.R.S. 91405 Orsay, Cedex, France (Reçu le 23 juin 1988, révisé le 21 juillet 1988, accepté le 26 (Unité associée N° 22), Bâtiment 220, septembre 1988) Résumé. Nous présentons des résultats de gravure sous un faisceau d’ions réactifs délivré par un nouveau de canon à ions la Source d’Ions Reflex Electrostatique Maxi-SIRE - alimenté en gaz type Ils la et le silicium monocristallin et démontrent que les conditions d’irradiation concernent silice CF4 pur. peuvent être optimisées de façon à définir un procédé de gravure à la fois très sélectif et anisotrope de la silice vis-à-vis du silicium et qui n’entraîne pas d’altérations irrémédiables du silicium sous-jacent ; les facteurs de qualité en font une alternative très valable aux procédés actuels sous plasmas CHF3 ou CF4/H2, pour lesquels les dommages induits par l’hydrogène sont bien connus. Pour le procédé proposé, avec des ions de 500 eV sous incidence normale, les faits essentiels sont : i) une sélectivité SiO2/Si de 19 est obtenue pour l’opération de la décharge de source au voisinage de sa pression minimale de fonctionnement, ce qui entraîne une très forte fragmentation des neutres injectés ; ii) les vitesses de gravure associées à cette sélectivité sont respectivement de 130 nm/min et 7 nm/min pour SiO2 et Si, résultats normalisés à une densité de courant d’ions de 1 mA cm-2 ; iii) la couche de blocage fluorocarbonée qui se forme sur le silicium et assure l’atténuation de son attaque, peut être enlevée par un simple bain de 60 s dans l’acide fluorhydrique concentré (50 %) ; iv) ce traitement laisse un silicium propre dont les qualités électriques ne sont que faiblement altérées vis-à-vis de celles d’un échantillon témoin ; la procédure standard de guérison des dommages, c’est-à-dire un traitement en plasma oxygène suivi d’un recuit lent sous azote, semble donc pouvoir dans ces conditions conduire à de très bons résultats. Des informations concernant les cinétiques et les mécanismes de croissance de la couche de résidu et d’évolution des dégâts superficiels du silicium ont été obtenues grace à des mesures ellipsométriques, des mesures de caractéristiques électriques de contacts métal-silicium et des spectres d’analyse Auger (en surface et en profondeur). Les résultats sont rapportés et discutés en mettant en avant les effets associés à la dose d’irradiation par les ions et à la pression de fonctionnement du canon à ions. 2014 2014 Reactive Ion Beam Etching is obtained from a new specific ion gun, the Electrostatic Reflex Ion Abstract. Source (Maxi-ERIS), which is operated with pure CF4 gas. The reported results concern both silicon dioxide and single-crystal silicon. They show that the operation of the source discharge down to its minimum pressure which implies an extensive fragmentation of the injected neutrals, provides a very convenient process for selective etching of SiO2 over Si, a basic problem in semiconductor technology. From the characteristic performances which are achieved, this process appears as a fair alternative solution to the standard reactive ion etching process with CF4/H2 or CHF3 (in a plasma environment). It is known that these latter ones lead to deep lying modifications of the Si single-crystal, which are attributed to hydrogen-induced extended defects. For the proposed RIBE process with a 500 eV beam at normal incidence the main features are : i) selectivity SiO2/Si : 19/1 ; ii) etch rates : 130 nm/min and 7 nm/min, respectively for SiO2 and Si, data normalized to a 1 mA cm-2 current density ; iii) the blocking carbonaceous film which is formed over the silicon and insures the slow-down of the etch rate may be removed by a simple dip for 60 s in concentrated hydrofluoric acid (50 %) ; iv) such a post-etching treatment without further plasma oxidation or thermal annealing - leaves a clean Si substrate, the electrical properties of which are only slightly altered as compared to a control sample. Informations about the kinetics and mechanisms of the formation of both the overlayer and the near-surface damage are obtained from ellipsometry, Auger electron spectroscopy, Auger sputter profiling and metalsilicon contact electrical measurements. They are reported and discussed with a special emphasis on the effect of both the ion exposure dose and the operation pressure of the ion gun. 2014 2014 Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/rphysap:01989002403029500 296 1. Introduction. Selective etching of Si02 over Si is a basic problem in semiconductor technology. In a pure CF4 discharge excited with RF power, Si and Si02 are etched at very similar rates. Therefore anisotropic and selective etching of silicon dioxide over silicon is generally achieved by the combination of an ion activated process (Reactive Ion Etching - RIE) in a plasma environment and the presence of hydrogen either in the etchant molecule or in the gas mixture [1, 2]. Unfortunately, hydrogen atoms and ions have been shown to be responsible of damage and contamination of the silicon crystal down to depths as large as 30-50 nm [3-5]. They are very difficult to cure and alternative processes are required. Reactive Ion Beam Etching (RIBE) using pure halocarbon gases may provide a solution [6-10]. However, the selectivity has to be further increased and, furthermore the compatibility of the process with the VLSI circuit requirements has to be investigated. Therefore the contamination and damage of the silicon near-surface have to be analyzed first to determine their effects and their origin and second in order to find a solution which may restore the surface to a device- quality state. In section 2, the experimental apparatus and procedures are described. A specific ion gun has been developed for RIBE which can be operated with fluorocarbon gases without lifetime problems and with reduced contamination. It has a new ionization chamber : the Electrostatic Reflex Ion Source (ERIS) and a plasma bridge neutralizer. For the RIBE procedure, the neutrals are injected into the source discharge chamber. For the present ion gun the pressure within this latter chamber may be as low as 1 x 10-4 mbar whereas the corresponding preswithin the interaction chamber is 1 x sure 10- 5 mbar. The composition of the ion beam is online recorded ; it will be hereafter referred to as a « CF+x ion beam ». The gun also delivers a flow of reactive neutrals and radicals which may affect the ion beam-sample interactions. In section 3, we first report the variations of the etch rates and the resulting Si02 over Si selectivity as functions of the gun operation pressure ; they are discussed briefly from a comparison to the associated variation of the ion beam composition. Then we report results of measurements concerning the irradiation of unmasked Si single-crystal ; they were devoted to improve the understanding of the mechanisms which insure : 1) the growth and thickness limitation of the CF-carbonaceous overlayer ; 2) the Si etch rate slow-down, and 3) the Si nearsurface damage and contamination. Both the transient and steady states have been analyzed using the following complementary diagnostics : 1) on-line variation of the SiF4 partial pressure ; 2) ellipsomet- (0394 2013 03C8) variations ; 3) Auger sputter profiles (ASP), (100 eV Ar+ sputter beam) ; 4) electrical evaluation of Metal-Si contacts (Mercury-Silicon probe diode). Both as-etched and wet-cleaned ric parameter samples as obtained after a 60 s dip in HF 50 %, have been compared. Such a simple post-etching treatment has been chosen instead of the more standard oxygen plasma treatment followed by a in order to minimize the concentrated HF dip consumption of the underlying silicon substrate. The influence of the CFx ion beam energy and incidence has been studied, but in this paper we report and discuss mainly the influence of the gun operation pressure and the exposure dose effects. - - 2. Expérimental set-up and procedures. A schematic diagram of the RIBE apparatus is shown in figure 1. 2.1 THE ION GUN : ELECTROSTATIC REFLEX ION A specific ion gun is SOURCE (MAXI-ERIS). The source discharge is a used, the Maxi-ERIS [11]. three-electrode structure, with a hot tantalum cathode and a small graphite anode which are both located within the cylindrical source chamber (250 mm diameter). This latter is negatively biased with respect to the hot cathode and thereby insures the electrostatic containment (reflex effect) of the primary ionizing electrons which have been initially accelerated from the cathode. This gun has been especially developed in order to satisfy the various requirements of ion-beam assisted processes either deposition or etching. In particular a steadystate operation may be reached for the operation with fluorocarbon gases which generally leads to the deposition of insulating films on the chamber walls or electrodes [12]. Because of the small anode the temperature of which may be far above room temperature no deposition occurs on the anode which conversely is slowly etched. Its material must be chosen according to the chemically reactive plasma environment. It has to be pointed out that standard ion sources using a magnetic confinement and a DC potential excitation have a very short lifetime in relation with the extinction of the discharge [8, 13]. With fluorocarbon gases such as CF4, the hot cathode tantalum wire has been shown to be passivated after about one hour of operation due to the formation of tantalum carbide. The beam contamination is then strongly reduced and for typical operation conditions as such reported in this paper the cathode lifetime is about 100 h [14]. The extraction optics is a three grid system constructed of stainless steel as the ionization chamber. It may deliver a 7 cm diameter beam in the energy range 0.2-2 keV at current densities of up to 1 mA cm- 2, as measured on the sample holder located 15 cm - - 297 Fig. 1. - Schematic diagram of the RIBE apparatus. discharge chamber. For a CAIBE process, gases are For also downstream the optics. Graphite may also be used as a base material for the grids, but not molybdenum which is etched and thus leads to beam and substrate contamination. The positive ion beam current is electron compensated on the target in order to allow the irradiation of insulating material (Si02 ). The electrons are delivered by an auxiliary discharge which has the same structure but a much smaller chamber : the Medium-ERIS [15]. It is fed with argon ; a plasma bridge insures the coupling between the neutralizer discharge plasma and the ion-beam plasma. The interaction chamber is pumped by a liquidnitrogen-trapped diffusion pump (7001/s for Argon). The base pressure (pi) in this chamber is 5 x 10-7 mbar and the operation pressure range is 1 x 10- 5 mbar up to 10 x 10- 5 mbar during typical RIBE experiments, the neutrals being injected into the source chamber. This pressure, recorded both by a capacitance manometer and a Penning ionization gauge, will be used as a characteristic parameter of the RIBE process. The pressure (ps ) within the source chamber - also recorded by a capacitance manometer - is an order of magnitude higher. The REVUE DE PHYSIQUE APPLIQUÉE. - T. 24, N’ 3, MARS 1989 a RIBE process the neutral gas is injected into the into the interaction chamber. source injected directly ion beam composition is on-line recorded with a magnetic-mass-spectrometer (MMS). The composition of the stable neutrals present within the interaction chamber is recorded with a quadrupole mass spectrometer (QMS) ; this latter is located within an independent chamber differentially pumped and connected to the main chamber through a 2 mm diameter hole. Because of the DC excitation (80-130 V) of the hot cathode discharge linked to the efficient electrostatic containment, the primary electrons have very large dissociation and ionization yields. Therefore, the injected neutrals may be extensively fragmented both as CFy radicals and CF+x ions through stepwise processes. The fragmentation is more extensive as the discharge voltage and current increase, and as the injected neutral flow decreases. The variation of this latter implies the variation of the pressures in both the ionization and interaction chambers. In figure 2 are shown typical ion beam and neutral phase composition spectra for two values of the CF4 flow rate, which correspond to the extreme values of the pressure range of interest for RIBE with the present ion gun. The spectra of the neutral phase (Figs. 2a, 21 298 Ion beam and neutral composition for two values of the CF4 gas flow rate, chamber. a) and b) : neutrals and ions for the resulting highest pressure HP interaction chamber. c) and d) : the corresponding spectra for the lowest pressure LP current density was respectively 0.5 and 0.25 mA cm- 2 for HP and LP. Fig. 2. discharge - 2c), clearly shows that heavy fluorocarbon molecules such as C2F6, C3F6, C4F6, C3F8 and C4F8 are also synthetized. The existence of these species may be imputed to the presence of the large amount of unsaturated radicals such as CF and CF2 both within the source chamber and the ion beam chamber. A discussion about the plasma chemistry which governs the overall behaviour of the ion gun would be interesting but is nevertheless out of the scope of the present paper. It must be pointed out that these spectra are associated to the steady-state operation of the gun, that means conditions for which both the thermal equilibrium and the chamber conditioning steady state are reached. Starting from a clean vessel the latter requires about 2 h [14]. From figure 2 it is clearly seen how the pressure is a sensitive parameter in order to modify and/or control the ion beam and neutral flow composition, although this latter is rather difficult to be determined with the present experimental set-up. 2.2 SAMPLE EXPOSURE AND POST-ETCHING TREATThe samples to be exposed to the ion beam MENT. were introduced via a load-lock system. They were stuck with a carbon paste on the water-cooled substrate holder ; this latter is driven by a motor system which allows the choice of both the sample - injected into the source 9 x 10- 5 mbar within the 1 x 10- 5 mbar. The beam as = = and orientation within the beam cross-section. A small Faraday cup is included in the sample holder to measure the irradiation current density. The emission or the subsequent formation of stable neutrals associated to the beam sample exposure are on-line recorded by the QMS - in particular the position SiF4 partial pressure. Masked samples with HPR 204 resist, post-backed at 110 °C, were used for etch rate measurements. They were exposed for a given period of time so that a step of about 150-200 nm is obtained, in order to reduce the uncertainties associated to the profilometer measurement and to the transient variation of the silicon etch rate (Sect. 3.2a). Thermal silicon dioxide (600 nm) grown on silicon substrate and Si singlecrystal were used for the present results. The Si substrates were n-type, (100)-oriented crystals with resistivity ranging between 4.0 and 6.0 ilcm. For the analysis of the CF+x/Si interaction kinetics and mechanisms, unmasked samples were considered. A standard organic cleaning was the only pre-exposure treatment. After the RIBE exposure, the wafers were dipped into absolute ethanol as soon as they were taken out of the load-lock chamber. This procedure has been shown to reduce the sample contamination and oxidation in particular for those having the thinnest 299 carbonaceous overlayer. They will be subsequently called as-etched samples. It has already been shown that 02 plasma post-etching treatments are efficient for the removal of C, F-films grown on silicon [4, 16]. However a silicon dioxide layer is also produced, thereby consuming the underneath silicon substrate up to 2-3 nm depth. Thus after a HF dip, the nearsurface of the silicon substrate is also removed and it is no longer possible to evaluate the damage and contamination of the very interesting interfacial layer. In order to preserve the integrity of this layer, different post-RIBE wet procedures were evaluated concerning their ability to remove the carbonaceous overlayer. A 60 s dip in concentrated hydrofluoric acid (50 %) was shown to be efficient from ellipsometric, Auger and electrical characterizations and for standard exposure conditions, as discussed in section 3. One may expect that such a wet procedure did not remove the underneath silicon as far as this latter had not suffered important oxidation. They will be called wet-cleaned samples. They were also maintained in absolute ethanol until they were characterized. For samples which were left at room air after etching, the time for the HF dip which was required to remove the overlayer decreases ; after a week, 30 s were effective. 2.3 SAMPLE CHARACTERIZATIONS. A manual Ellipsometric measurements. Research T436 was used to determine the Rudolph The ellipsometric angles. polarizer-compensatorsample-analyzer configuration (PCSA) was chosen. 2.3.1 - and w were measured in all four zones at a 70° angle of incidence and at a 546.1 nm wavelength d [17].. Auger Electron Spectroscopy (AES) ; Auger Sputter Profiling (ASP). Auger Electron Spectrometry was performed from nonderivative spectra collected in the EN(E) mode. They were quantitatively exploited by the use of the peak to background ratio (Px/B), hereafter referred to as the Auger ratio. The advantages of the method have already 2.3.2 - recorded with this device which can be used and instantaneously to form a diode. 3. Expérimental locally results. 3.1 ETCH RATES AND Si02/Si SELECTIVITY. - The dependence of the etch rates and Si02/Si selectivity is shown in versus the operation pressure pi rate have been etch values normalized The 3. figure to a 1 mA cm- 2 current density, as it is usual in RIBE data in order to make easier the comparison between various experiments. Of course this presentation of the results has only a practical meaning if the ion gun is able to deliver a current density up to this value and if the beam composition is not affected by the necessarily linked modification of the source parameters. Generally, for a low operation pressure, the beam composition is strongly modified as the discharge current is increased and a nonlinear behaviour of the Si etch rate is observed, with a deficit as compared to a linear extrapolation [10]. Our own experiments confirm this feature. Conversely the Si02 etch rate is not as much affected, so that higher selectivity might be achieved with a further increase of the beam current density. For the present work the Si etch rate of 7 nmlmin/mAlcm 2 corresponds more physically to an effective sputtering yield of 0.1 Si atoms/impinging CFx ion (500 eV ions at normal incidence). This value is smaller than the 0.2-0.3 values reported in the literature for beams extracted at about the same energy from more standard source discharges operated with CF4 [6-8]. However it must be pointed out that, for these latter experiments, the operation pressures within the ion sources and process chambers (respectively about 10-3 and 10-4 mbar) are higher than those of the present device. The 0.1 - - been discussed [18]. The electron gun delivered a 3 keV, 0.5 J..LA beam, and the CMA aperture angle was 42.18°. For ASP, a low energy ion gun has been developed in order to reduce the knock-on spreading effect ; it delivered a 100 eV-50 03BCA Ar+ ion beam in a 7 mm diameter spot. 2.3.3 Electrical evaluation : Mercury Probe-Silicon Diode. A mercury-silicon contacting device was used in order to analyze the Schottky-barrier diode as established between mercury and silicon : it is the Mercury Probe-Silicon Diode [19]. The Hg-Si contact to be tested had a 1 mm2 area ; the samples were stuck backside on a metal electrode with a silver paste which insured a large area contact (100 mm2). I-V ; C-V ; 1/C2-V and G-V characteristics were - 3. Si02 and Si etch rates as functions of the neutral pressure in the interaction chamber and resulting the Si02/Si etch selectivity (steady-state values). Data are normalized to an ion-current density of 1 mA cm - 2. Beam 500 eV, and incidence 0 0°. energy W+ Fig. - = = 300 sputtering yield value compares to the values reported for the operation of such standard ion sources but operated with CHF3 [16]. This different behaviour may be attributed to the extensive fragmentation of the injected neutrals and/or to the low operation pressure which both may be achieved with the Maxi-ERIS ion gun. The pressure variation implies the variation of the composition of the beam, but also the variation of both the composition and flux of the neutrals and radicals which are emitted out of the ionization chamber, as already mentioned. As far as the ion beam is concerned, its composition dependence versus pressure is shown in figure 4, where are plotted the variations of the peak height ratio of the main ions. The reference is CF3’ , the most abundant ion in the usual RIE plasma environment. The high selectivity values, in the range 10-20, are achieved for the lowest part of the pressure variation range. The comparison between figure 2 and figure 4 shows that such high values are associated to the more extensive fragmentation of the neutrals and to a large increase of both the C+ and F+ monoatomic ions, the dominant ion being then CF+ . Values reported for CFx bombardment of silicon show that the etch yield decreases as far as the F/C ratio decreases [20]. A value of 0.1 at 500 eV was reported for the sputtering yield of silicon by CF+ ions ; it is in agreement with the value derived from this work. However as shown in figure 2, the ion spectrum is so rich that this comparison has only a qualitative meaning. of the CFx ion beam composition figure 3. The source discharge voltage is 120 V. The discharge current is adjusted (about 2 A) in order to provide a 0.5 mA cm-2). Yet constant beam current density (j+ for the lowest pressure value j + decreases to 0.25 mA cm- 2 because of the pressure limitation of the discharge current. Fig. 4. versus - Dependence pressure pi to be associated to the data in = What about the contribution of the neutrals and radicals in the present RIBE process ? As already known, the slow-down of the Si etch rate can be attributed to the formation of a C, F-blocking overlayer [2, 5]. This latter can develop in RIBE processes with CF4, as will be discussed later on, but not in the more classical Reactive Ion Etching (RIE) with pure CF4 in a plasma environment because of the role played by the dense population of reactive neutrals. In typical RIE conditions the neutral to ion flow density ratio range is 10- 2-10- 3,the ion flow density having about the same value as in the present RIBE experiment (0.25-0.5 mA cm- 2). On the other hand, for this latter this ratio has a much smaller value. If we consider as a first estimation only the stable neutrals which are thermalized within the interaction chamber (as they are recorded by the QMS), the following values are obtained : - Low pressure operation : High operation : pressure - Two comments must be added. Firstly, as shown in figure 2a-c, a large variety of fluorocarbon molecules are present in the interaction chamber and their respective sticking coefficient and further on influence may be quite different. Secondly, radicals and heavy molecules are ejected from the ion source and impinge straight on the sample. They contribute to an increase of the above values of the ratio. A more accurate estimation would require the analysis of the nature and flow of the neutral species which are emitted outward the ion source. As far as concerns the RIBE process by itself, experiments have been performed in order to estimate the effects of these particles :1) Similar measurements as those reported above but done in a farther cross section of the beam, located 37 cm downstream the grids [21] ; 2) Influence of the electrons delivered by the neutralizer discharge and 3) Exposure of the samples to the ion source plasma when the optics bias potentials were turned off. Data will be reported in a further paper. The present results show that a Si02/Si etch rate selectivity up to 20 may be achieved for the RIBE mode and the operation of the gun at the lowest pressure (1 x 10- 5 mbar). In a practical process higher values might also be expected with the 301 present apparatus from the use of two modifications to the present primitive RIBE experimental process. First, if the operation pressure is varied du ring the etching of the silicon dioxide film of given thickness ; it is possible to begin at the highest value and then lower the pressure as far as the etching proceeds towards the silicon substrate. The mean value of the silicon dioxide etch rate will then be higher, because for the pressure range which is considered in figure 3, it varies by a factor of 2. The etch time of the oxide film will then reduced, and if the mean value of the silicon dioxide etch rate is used to define a concept of « effective selectivity », a higher value of this latter might be expected from a convenient monitoring of the RIBE pressure. It must be noticed that whatever is the pressure in this range the etching remains anisotropic and that the operation pressure of an ion source is easily monitored. Second, from the direct injection of fluorocarbon gases within the interaction chamber known as the CAIBE mode for Chemically Aided Ion Beam Etching. Our measurements show that starting from the lowest pressure value as reported in figure 3 (1 x 10-5 mbar) without additional gases (RIBE procedure), the injection of CF4 up to 10 x 10- 5 mbar, does not modify the Si etch rate but conversely increases that of Si02 by a factor of 1.3, and thereby involves a selectivity value of about 25. 3.2 CARBONACEOUS OVERLAYER GROWTH sidered, in order to demonstrate the influence of both the ion dose and neutral pressure. For these measurements the characteristic time of the vacuum equipment was estimated to be about T 2 s ; it affects mainly the signal increase which would be very sharp in the limit of a vanishing characteristic time. The sample introduction speed and the ion beam density profile have also to be considered for a more accurate quantitative analysis of these graphs. Experiment with RCA clean silicon demonstrates that the effect of the native oxide layer does not affect significantly the characteristic features of the above graphs, as they are discussed now. The maximum Ro of each curve corresponds to the silicon etching. Then the silicon removal rate is decreasing as a result of the carbonaceous overlayer growth on the Si surface. A critical dose Dl does appear which may be attributed to the establishment of the steady state of the overlayer thickness and structure, the etch rate (Rs) being then constant. The resulting attenuation factor Rs/ Ro of the etch rate is clearly seen ; it varies from 0.45 to 0.15, for the considered pressure variation range. The lower the attenuation factor, the higher the dose DI, a feature that will be further imputed to the increase of the overlayer thickness (see Fig. 9). Here again Dl presents a sharper increase in the lowest part of the pressure range ; typical values are : = AND CLEANING. 3.2.1 SiF4 partial pressure. The on-line variation of the SiF4 partial pressure (SiF’ peak height) as a function of the Si irradiation ion dose is shown in figure 5. Three values of the pressure were con- On-line variation of the SiF4 partial pressure in the QMS) as a function of the Si irradiation dose. Parameter : the gas flow rate and the resulting pressure p; within the interaction chamber. W+ 500 eV ; 0 0° ; Si(100) ; electron-compensated ion beam. The given time scale is related to the high and medium pressure (0.5 mA cm-2 ion current density). Fig. 5. - (SiF’ peak height = = state relative values of the etch rate from these graphs have been comderived (R,) etch rate values as measured from to the pared data. They are proportional. From this profilometer result it may be assumed that when the overlayer steady state is reached, whatever is the pressure, similar mechanisms are implied in the removal of the underneath silicon. In the lack of a better information, if we assume that for the transient period of the overlayer formation the etch rate variation is also given by the graphs in figure 5, it is possible to obtain a crude estimation of the silicon thickness el which is removed for an exposure dose Di: A value of about 4 nm is obtained, almost independent of the operation pressure. Similar graphs to those in figure 5 are also obtained when other RIBE process parameters are modified, such as the incidence, the energy or the nature of the injected neutrals. An important feature which must be emphasized is that for the present RIBE experiments the overlayer thickness increases with increasing the energy, in the studied energy range (250-1 500 eV) ; see reference [22] for the preliminary results related to the energy influence and for the operation with CHF3. The data shown in figure 5 imply a time dependence of silicon etch rate. Conversely, for the The steady as 302 present experimental conditions there is no blocking overlayer grown on the silicon dioxide, the etch rate of which does not depend on the exposure time, excepted for a slight initial increase imputed to the variation of the surface temperature. In such cases for which a blocking overlayer formation is required to insure the etch rate slow-down of the underneath substrate and thereby to provide for the film-tosubstrate selectivity, this latter selectivity concept has to be more precisely defined and used. In particular, the values estimated from long time exposure, i, e. the « steady-state selectivity » values as those reported in figure 3, are not sufficient to determine the optimum overetch time for a given process. The time dependence of the etch rate and the resulting removed thickness during the initial transient period of the silicon exposure to reactive species have to be considered [2]. 3.2.2 Ellipsometric data and post-RIBE cleaning. In figure 6a is shown the variation of d as a function of the ion dose for the same three pressures as in figure 5. The initial decrease of à may be attributed to the thickness increase of a thin overlayer grown on the substrate. However the critical dose Dl, as defined previously in figure 5, now corresponds approximately to a minimum value of d. Beyond Dl a slight increase of à is observed up to a higher dose D2 beyond which a plateau is reached. The value of D2 is about twice that of Di. Such a variation of d versus the ion dose has been attributed to the final reorganization of the near-surface of the silicon substrate, once the overlayer thickness is - constant and as long as the Si interface regresses, because two phenomena interfere for the determination of the ellipsometric parameters : the substrate damage (crystal defects and atom incorporation) and the overlayer growth. The first amorphization step which requires a dose of about 2 x 1015 cm- 2 [20] cannot be seen in the present exposure scale. The saturation value of à depends on the properties of both layers. Yet for low layer thicknesses, a quantitative analysis is not accurate [17]. Nevertheless the above variations are significative of the sequential effects of the reactive ion bombardment as will be discussed later on. In order to investigate more precisely for the contribution of the overlayer in the d values, the measurements have been done on wetcleaned samples. The data are plotted in figure 6b for the samples processed at the lowest pressure. They show that : i) for the lowest dose in the scale, say D DI, the HF dip has no effect on 0394. Times higher than 60 s have been tested without effect. The substrate is not able to be cleaned by this wet procedure. The AES spectrum of the wet-cleaned sample surface is shown in figure 7a ; it demonstrates the presence of a large amount of both carbon and fluorine, but the SILVV peak is nevertheless seen. The AES spectrum of the as-etched sample is about the same as that for the wet-cleaned sample. It may be assumed that carbon and fluorine are incorporated within the silicon lattice, as discussed by Chuang et al. [23] ; AES spectra 7. peak over background EN(E) mode - for as-etched and wet-cleaned samples processed at the lowest pressure : a) Wet-cleaned after a small exposure dose (1.2 x 1016 cm-2) ; b) and c) Wet-cleaned and as-etched after exposure for the critical dose D2 1.5 1017 cm-2, as defined in figure 6. Fig. Fig. 6. a) Variation of the ellipsometer angle à as a function of the Si irradiation dose. The parameters are the same as in figure 5 ; b) Variation of .L1 for both as-etched and wet-cleaned samples processed at the lowest pressure . value LP. - - - = 303 ii) for D > Dl, the wet cleaning treatment leads to an increase of d which is approximately constant and equal to 17°. In figure 7b and 7c are shown the AES spectra of wet-cleaned and as-etched samples which both have received the same CFx ion dose D2 (1.5 x 1017 cm- 2). The as-etched spectrum is typical of Si with its C, F-blocking overlayer. The oxygen peak is not intense (Po/B 0.02) and the is not seen. The wet-cleaned eV) peak SiLVV, (89 to spectrum corresponds sample typically the case of silicon contamined in room air, during the transfer time to the Auger diagnostic chamber ; Po/B 0.08 corresponds approximately to one Si02 monolayer. The carbon peak is very small (PCIB 0.03), and no residual fluorine signal is seen : the substrate seems really « clean », from the AES point of view. The d value of the etched + wet-cleaned silicon sample for D > D2, is approximately equal to that of a silicon with its native oxide. Although the ellipsometric measurements were done under a dry nitrogen flow, a native oxide overlayer does exist. Furthermore, as shown in reference [24], a silicon damaged under Ar+ ion bombardment may have, when the saturation is reached and according to the light wavelength, the same d value as that of a substrate cleaned in an ultra-high vacuum. Therefore a more sensitive characterization must be done in order to further investigate the residual near-surface = = = damage (Sect. 3.4). Fig. 8. Auger Sputter Profiles (peak over background EN(E) mode), through the C, F-overlayer and the Si - near-surface. The parameter is the pressure the values of which are those given in figure 3 and referred to as HP, MP and LP ; Ar+ sputter-beam : 100 eV ; 0.13 mA cm- 2. The given overlayer thickness values are estimated from the C- and Si-signal variations. 3.3 OVERLAYER (ASP). AND NEAR-SURFACE ASP IN-DEPTH used to estimate the thickness and the composition profile of the carbonaceous overlayer. In-depth profile scans are shown in figure 8, for as-etched samples having received an exposure dose higher than D2, and for the three typical pressures already considered. Of course the method may involve uncertainties, in particular concerning the fluorine which desorbs under electron impact [23, 25] and may chemically react under the ion bombardment. The F-profiles in figure 8 correspond to the steady state of the electron induced desorption. A further paper will report more details on AES, ASP measurements and the comparison of the results with XPS data. We comment the main features of the in-depth analysis (ASP) in relation with the present address. As the sputtering of the residue proceeds the Sisignal grows and the CKLL signature changes beyond a critical dose from a graphitic shape to a shape which is suggestive of the presence of Si-C. In order to clarify the discussion, this dose was chosen to define a conventional C, F-film/Si interface (1). A question now arise : do the Si-C bonds exist within the silicon near-surface or are they induced by the Ar+ sputter ion bombardment (100 eV ions) ? The answer to this question is important ; first in order to determine the appropriate post-etching treatment to restore the silicon crystal to a device quality state [4] and, second because Si-C bonds have been identified from XPS data on silicon exposed to CF4/H2 RIE, for conditions of selective etching of Si02 over Si [2, 3]. As shown in figure 7b the AES spectrum of a wet-cleaned Si surface does not show incorporated carbon. Therefore it may be assumed that the C, Foverlayer/silicon interface is relatively abrupt, at least for the irradiation conditions involving the formation of a rather thick carbonaceous overlayer (low pressure operation). The exponential decrease of the carbon signal in the graphs of figure 8, as observed for the low pressure values, may be considered as a corroboration of this feature. Such a variation is in fact predicted when an atomic layer is sputtered, if the removal rate of the monolayer is assumed to be proportional to the surface coverage as a consequence of the statistical nature of the sputtering process [26]. Recent XPS data on Si samples exposed to RIBE with CHF3 in the present apparatus have been reported by Cardinaud et al. [22]. No Si-C bonds were detected even for 1500 eV ions in the Si2p detailed peak as obtained from a monochromatized radiation. It may be expected that the same behaviour is also valid for RIBE with ANALYSIS - was CF4. The lower the RIBE processing pressure, the higher the sputter dose required to remove the major fraction of the C, F-overlayer. For the lowest pressure a plateau is clearly seen in the carbon 304 profile with about the same Auger ratio PC/B ~ the energy, incidence and gas (CF4 or CHF3). It corresponds to the bulk of the carbonaceous layer grown under the ion bombard- 0.75, whatever are ment. Whatever is the pressure, the fluorine profile shows two regions which correspond either to a difference of concentration or to a difference in the bond strength of the fluorine with the surrounding atoms. The inner region, near the film-Si interface may be imputed to the direct incorporation into the carbonaceous overlayer of the fluorine atoms which are produced by the dissociation of the impinging fluorocarbon molecular ions such as CF+x. Conversely the steep fluorine decrease which is seen at the topmost part of the carbonaceous film may be imputed to the formation of a mixed layer. This latter would be formed under the bombardment of reactive neutrals, neutralizing electrons and energetic ions. The synergetic effects of the irradiation of this mixed layer with the three types of particles determine the balance between the deposition and the removal of the carbon at the interface between the C, F-film and the gas phase. On the other side of the C, F-film, and beyond the interface I, the fluorine steeply decreases within the silicon. This feature may be partly attributed to the Ar+ activated etching of the Si in the presence of fluorine. It has been shown that the chemical enhancement of sputtering is very high at low ion energy [27]. Anyhow, no more fluorine is seen in the AES spectrum of a wet-cleaned sample which has not been bombarded by Ar+ (Fig. 7b). We may assume that, as well as the carbon atoms, the fluorine atoms are not incorporated deeply into the silicon lattice. For the rather low pressure, the Si signal shows an exponential increase here again, as that which might be expected from the existence of a sharp interface I. Assuming this fact, this portion of the graphs has been used to determine the required dose to sputter a thickness equal to the electron escape depth (SiLVV electrons mean free path through graphite was taken as : A e ~ 3.8 Â). The overlayer thickness values given in figure 8 were then derived, assuming a constant sputter erosion through the entire overlayer. The comparison of the slopes of the SiLVV signal increase, in figure 8, demonstrates that the sputtering yield of the blocking overlayer depends on the process pressure. The associated variation of the composition of the incoming ion and neutral flows may be supposed to affect the physico-chemical nature of the carbonaceous residue layer. XPS measurement would give further information about the chemical bonds and thickness of this film [22]. Whereas at the interface 1, the (PSi/B)I Auger ratio is independent of the pressure and is equal to 0.4, the (PC/B)I Auger ratio increases as the pressure increases and is respectively 0.2, 0.3 and to be compared to 0.75 corresponding to the bulk carbonaceous film. This increase of the carbon percentage at the interface may be explained from the decrease of the overlayer thickness which as a consequence leads to a deeper incorporation of the carbon atoms into the silicon lattice, associated to a less sharp interface between the overlayer and the silicon. These features are corroborated by the following results dealing with the electrical evaluation of the residual contamination and damage of the silicon. 0.4, values 3.4 NEAR-SURFACE SILICON DAMAGE : CONTACT ELECTRICAL EVALUATION. - The current-voltage characteristics of Hg/Si contacts of RIBE-exposed Si are shown in figure 9 for wet-cleaned samples. Both forward and reverse 1 V characteristics are given for three exposure doses and compared to those of a control sample which also has received the wet cleaning treatment, but without beam exposure. The dose effect on the near-surface damage is clearly demonstrated. * D D2 : The I-V, C-V and G-V characteristics of the contact are almost unchanged, in the limit of the data uncertainty. A fair Schottky contact is and forward characteristics for samples for increasing values of the exposure dose. Low pressure RIBE process ; W+ 500 eV ; 0 0° ; (n-type (100) Si ; 4-6 Hem. Mercury-Probe Silicon Diode). Fig. 9. 2013 Hg/Si = I-V reverse contacts on wet-cleaned = 305 obtained with a barrier height OB 0.65-0.70, and an ideality factor n 1.2-1.4 ; the given ranges correspond to measurement uncertainty and dispersion of the results for various samples which have received the same overall treatment. For the control samples : OB 0.7-0.74 and n 1.05-1.2. The barrier height values and the good quality of the contacts were confirmed from the linearity of the 1/C2-V characteristics. = = = = * D D1: The contacts now appear very poor and worse as the dose exposure decreases. They have now a MIS tunnel diode behaviour, as that demonstrated in figure 10c, i.e. 1) almost the same reverse and forward I V characteristics ; 2) a capacitance plateau in the C-V characteristics and for direct bias voltage and 3) a conductance peak in the G-V characteristics. The value of the maximum of this latter increases and its position is shifted towards more negative bias voltage as the exposure dose decreases. The degradation of the Hg/Si contact, as discussed above in relation with the dose variation in the lower pressure range, was also observed when starting from the standard exposure (low energy, typically 500 eV and low pressure : 1 x 10-5 mbar), either the energy or the pressure were increased. The pressure effect is demonstrated in figures 10a and 10c, where 1 V, C-V and G-V are shown for the two extreme pressures as previously considered. The energy effect is pointed out in figure 10b, corresponding to the exposure to a 1 000 eV CFx ion beam and for the low pressure value. It clearly appears from these graphs that the degradation resulting from this energy increase is less than that which is involved by the pressure increase. In this latter situation, the overlayer thickness is strongly reduced, as shown in figure 8 whereas the energy increase implies the enlargement of the overlayer thickness, as mentioned previously. Thus the energy increase has not such a deleterious effect as it is generally admitted, because of the protecting action insured by the residue overlayer. Very few data have been reported about the electrical evaluation of silicon after RIBE since the work of Gildenblat et al. [28] which emphasized the contamination by tungsten issued from both the source and neutralization filament. In the present work, the plasma bridge neutralizer avoids the immersion of a hot filament within the beam and the use of tantalum within the ionization chamber strongly reduced this source of metal contamination as already mentioned. However a more sensitive evaluation of the induced interface states will be examined. 4. Discussion and conclusion. 10. I V, C-V and G-V for Hg/Si contacts on wetcleaned samples having received the « optimum exposure » dose D2, but with different RIBE process parameters of the CF+ beam : a) low pressure (LP) and 500 eV ; b) low pressure (LP) and 1000 eV ; c) high pressure (HP) and 500 eV. Fig. - We have shown that RIBE as obtained from a specific ion source, the Maxi-ERIS, operated with the injection of pure CF4 gas may provide a very selective etching of Si02 over Si. The injected neutrals have to be extensively fragmented in order to deliver ions with a low F/C ratio, such as CF+ and C+ and also probably the associated insaturated radicals such as CF2 and CF. This situation is achieved for the lowest range of the gun operation pressure : 10-4 mbar in the source chamber and 10- 5 mbar in the interaction chamber. Of course, for a well-collimated ion beam the etching is also anisotropic and the Si02 etch rates are very convenient. Further on, the problem of the residue overlayer and the silicon near-surface contamination and damage has been analyzed in order to test the compatibility of the process with the VLSI circuit requirements. As a first approach, singlecrystal silicon samples were exposed to the CFx beam ; pressure and irradiation dose effects were mainly considered. The following points have to be emphasized. They concern both the optimization of the RIBE process and the mechanisms which deter- 306 mine the properties of the carbonaceous blocking overlayer and of the underneath silicon. (i) The C, F-fluorocarbon overlayer thickness reaches a steady state beyond a critical dose DI. Both the film thickness and Dl increase as far as fragmentation of the neutrals is more extensive. The ellipsometric data and the SiF4 partial pressure variations show that the C, F-film thickness insures the slow-down of the Si etch rate (both transient and steady states). The greater the thickness, the smaller the etch rate. The lower etch rate attenuation factor is 0.15 for the lowest operation pressure of the present ion gun operated in the RIBE mode ; it is associated to a 2.5 nm layer thickness, the steady state of which was reached for Di 6 x 1016 cm-2. The silicon removal still proceeds through the carbonaceous overlayer at a rate of 7 nm/min/mA/cm 2. = (ii) For doses D > Dl, the overlayer may be removed by a simple dip in concentrated HF for 60 s, leaving a « clean silicon » substrate. This result implies that a rather sharp interface is then formed between the carbonaceous blocking overlayer and the silicon substrate. It may be assumed that a competition between incorporation and removal mechanisms insures the self-limiting growth of the C, F-overlayer. It is known from implantation-sputtering models that the initially broad interface becomes more sharp as the steady state of the topmost layer is reached [29]. However the silicon nearsurface was modified up to a critical dose D2, as demonstrated both by ellipsometry and contact electrical evaluation of as-cleaned samples. For given beam parameters this latter critical dose also corresponds to the least degradation of the electrical properties of Hg/Si contacts. Considering now the influence of the RIBE pressure, the best Hg/Si Schottky contacts were achieved for the thickest C, F-overlayers and corresponding optimum dose D about or higher than D2. For D D2 and the lower pressure range, no more fluorine neither carbon are seen on as-cleaned samples. One may therefore conclude that the fluorocarbon film which grows under the CFx ion beam bombardment insures, when the steady states of the C, F-overlayer and of the Si near surface are reached, both : 1) The slowdown of the Si etch rate and, 2) The protection of the Si crystal against the ion irradiation damage. Both features are important in order to optimize a selective Si02/Si RIBE process (source operation parameters and overetch time). Fig. 11. - Schematic anatomy of the evolution of both the overlayer and Si single-crystal near-surface damaged regions as far as the Si interface is removed by etching ion beam : a) saturation of the mechanism under the CFx bombardment at a dose about 2 x 1015 cm-2, for which the overlayer has a negligible thickness. b) dose D1; the steady state of the overlayer is reached. Conversely the near-surface silicon region will be still modified as far as the C, F-film/Si interface will move downstream towards the initially created a-Si/c-Si interface. c) Dose D2 ; the steady state of both regions is reached. The conditions for a minimum of the damage as a function of the ion dose are satisfied. upon exposure to CF+x amorphization-incorporation = = (iii) Conversely for doses D Dl, the silicon substrate cannot be cleaned by the previous wet The exposure dose effects as they result from the treatment. Carbon and fluorine are incorporated within the silicon near-surface ; they are seen from’ graphs and discussions reported in this paper are AES spectra. Very poor Hg/Si contacts are achieved summarized in figure 11. A schematic anatomy of the different regions which have been distinguished which however are improved as the dose increases from Auger in-depth analysis for as-etched samfrom low values up to Dl. - 307 is proposed for conditions corresponding to ples three particular irradiation doses : D2 and Dl, as defined above, and a much smaller dose of about 2 x 1015 cm- 2. This latter dose leads to the initial saturation of the single-crystal damage before the C, F-film has begun to develop. This damage extends to a depth 03940a which may be estimated to be about ¿12 (Rp + 2 Qp) K, from the data reported in reference [24] ; Rp is the projected range and ce the longitudinal range straggling ; K is a factor the value of which is between 1 and 2 according to the nature and energy of the impinging ions, and the nature and crystallinity of the solid. If one considers the low pressure operation of the gun, the F+ and C+ monoatomic ions have an important intensity and they enter the silicon with the full energy. These ions will thereby determine the damage depth. For 500 eV C+ ions impinging on an amorphous silicon target, the following values have been reported : Rp 3 nm and ap = 1.5 nm [3]. The initial damage depth will be about 6 x K nm, i.e. a larger value than 4 nm which is removed after an the thickness el exposure dose Dl. As far as the silicon removal in the presence of the C, F-blocking overlayer is concerned, it may be assumed to occur by an ion-assisted mechanism [16, 27]. The energy deposition of the incoming ions is shared between the C, F-film and the Si-substrate. - = = = Both carbon of the overlayer and silicon are removed, the carbon removal being however compensated by its incorporation. The Si slow-down etch ’ rate is then determined by the relative values of the blocking overlayer thickness and the ion energy deposition profile. As long as the overlayer thickness increases at a given energy, due to variations of either the ion exposure dose or the beam composition, the thickness of « silicon reacted layer » decreases and the Si etch rate is reduced ; the C, Ffilm/Si interface is sharper and the silicon damage is minimized. Acknowledgments. It is a Pagnod, pleasure to acknowledge D. Bouchier, P. F. Meyer and A. Bosseboeuf for helpful discussions on surface characterization data. We would like to thank F. Fort and C. Mardirossian for their expert assistance with the experimental program. This work was supported by the French Ministry of Research through its Silicium Integrated Circuit Program (GCIS) and by the CNRS (Research Group GRECO 57). It is now also supported by the Centre National d’Etudes des Télécommunications under Nos. grant (CNET) 87 3B 067 00 790 9245 CNS. The authors gratefully acknowledge these Organizations. References [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] HEINECKE R. A. H., Solid State Electron. 18 (1975) 1146. OEHRLEIN G. S. and WILLIAMS H. L., J. Appl. Phys. 62 (1987) 662. OEHRLEIN G. S., TROMP R. M., TSANG J. C., LEE Y. H. and PETRILLO E. J., J. Electrochem. Soc. 132 (1985) 1441. MU X. C. and FONASH S. J., OEHRLEIN G. S., CHAKRAVARTI S. N., PARKS C. and KELLER J., J. Appl. Phys. 59 (1986) 2958. OEHRLEIN G. S., SCILLA G. J. and SCHWU-JEN JENG, Appl. Phys. Lett. 52 (1988) 907. HARPER J. M. E., CUOMO J. J., LEARY P. A., SUMMA G. 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