Thin Layer Drying Process of Some Leafy Vegetables under Open Sun O.P. Sobukola,1,* O.U. Dairo,2 L.O. Sanni,3 A.V. Odunewu1 and B.O. Fafiolu1 1 Department of Food Science and Technology, University of Agriculture, P.M.B. 2240, Abeokuta, Nigeria 2 Department of Agricultural Engineering, University of Agriculture, P.M.B 2240, Abeokuta, Nigeria 3 International Institute of Tropical Agriculture (IITA) Ibadan, Nigeria (Present Address) Open sun drying experiments in thin layers of crain-crain (CC), fever (FV) and bitter (BT) leaves grown in Abeokuta, Nigeria were conducted. The drying process took place in the falling rate period and no constant rate period was observed from the drying curves. Eight thin layer mathematical drying models were compared using the multiple determination coefficients (R2), reduced chi-square (2) and root mean square error (RMSE) between the observed and predicted moisture ratios. Accordingly, Midilli et al. model satisfactorily described the drying curves of the three leaves with R2 of 0.9980, 2 of 2.0 104 and RMSE of 1.09 102 for CC leaves; R2 of 0.9999, 2 of 2 106 and RMSE of 1.11 103 for FV leaves; and R2 of 0.9998, 2 of 1.9 105 and RMSE of 3.3 103 for BT leaves. The effective diffusivity was found to be 52.91 1010, 48.72 1010 and 43.42 1010 m2/s for CC, BT and FV leaves, respectively. Key Words: leafy vegetables, open sun drying, thin layer models, diffusivity INTRODUCTION Bitter leaves (Vernonia anyadalina), crain-crain leaves (Corchorus olitorus), and fever leaves (Ocimum viride) are important green leafy vegetables widely consumed in Nigeria and some parts of West Africa. Alongside their culinary usefulness, bitter and fever leaves are being used for medicinal purposes because they possess anti-hypertensive properties (Fayemi, 1999). These leaves are also a source of essential amino acids and are rich in vitamins A, B1, B2 and C and minerals. Leafy vegetables are rapidly perishable commodities, and they start deteriorating immediately within a day after harvest, hence, they have to be processed to extend their shelf-life for off-season use. Drying of fruits and vegetables is one of the oldest procedures for food preservation known to man and is *To whom correspondence should be sent (e-mail: [email protected]). Received 6 March 2005; revised 3 June 2006. Food Sci Tech Int 2007; 13(1):35–40 © 2007 SAGE Publications ISSN: 1082-0132 DOI: 10.1177/1082013207075953 the most important process for preserving food since it has a great effect on the quality of the dried products. The main objective in drying agricultural products is the reduction of the moisture content to a level which allows safe storage over an extended period. Also, it brings about substantial reduction in weight and volume, minimising packaging, storage and transportation costs (Okos et al., 1992). Sun drying is the conventional method used to obtain dried leafy vegetables, requiring only low capital, simple equipment and low energy input. Open sun drying is a well known food preservation technique that reduces the moisture content of agricultural products and thereby prevents deterioration within a period of time regarded as the safe storage period (Sacilik et al., 2006). In spite of its many disadvantages, sun drying is still practised in many places throughout the world such as tropical and sub-tropical countries. Solar energy is an important alternative source of energy and preferred to other energy sources because it is abundant, inexhaustible and non-pollutant. Also, it is renewable, cheap, and environmentally friendly (Basunia and Abe, 2001). Vegetable yields usually shoot up following the rainy season, thus, forcing prices to dramatically fall, hence, drying these leafy vegetables at this time of plenty will help to reduce price fluctuations while increasing Downloaded from fst.sagepub.com at PENNSYLVANIA STATE UNIV on May 12, 2016 36 O.P. SOBUKOLA ET AL. income for the producers. Fresh produce losses that can at times be as high as 70% can also be avoided (Waithaka, 1992). Thin layer drying (TLD) means to dry as one layer of sample particle or slice (Akpinar, 2006). It normally forms the basis of understanding the drying characteristics of food materials since every material is unique (Mwithiga and Olwal, 2005). Drying of moist materials is a complicated process involving simultaneous, coupled heat and mass transfer phenomena, which occur inside the material being dried (Yilbas et al., 2003). TLD has been used to estimate drying times of several products and to generalise drying curves. In the development of TLD models for agricultural products, generally moisture content of the material at anytime after it has been subjected to a constant relative humidity and temperature is measured and correlated to the drying parameters (Midilli et al., 2002; Togrul and Pehlivan, 2004). There have been several studies on the mathematical modelling and experimental studies on the TLD processes of various vegetables, fruits and agro based products such as bay leaves (Demir et al., 2004), laurel leaves (Yagcioglu et al., 1999), green pepper, green bean and squash (Yaldiz and Ertekin, 2001), apricot (Togrul and Pehlivan, 2003), egg plant (Ertekin and Yaldiz, 2004), carrot (Doymaz, 2004a) and fig (Doymaz, 2005). However, information about the sun drying kinetics of CC, BT and FV leaves are not available in the literature. Therefore, the main objectives of this work were: to study the drying kinetics of FV, BT and CC leaves under open sun; to fit the drying curves with eight thin layer mathematical models available in literature; and to determine the diffusivity coefficients of FV, BT and CC leaves. dried samples were packed in low-density polyethylene (LDPE) bags and sealed thermally to prevent moisture adsorption. The experiments were repeated three times to obtain accurate results thus average values were used. Moisture content of the samples was obtained using oven drying methods (AOAC, 1990) while the ambient air temperature was measured using a digital infrared thermometer (model KM814). Mathematical Modelling Moisture ratio (MR) was calculated using MR Mt/Mo as stated by several researchers (Midilli and Kucuk, 2003; Togrul and Pehlivan, 2003; Yaldiz and Ertekin, 2001) due to the continuous fluctuation of the relative humidity of the drying air during the open sun drying process. Eight TLD models in Table 1 were tested to select the best model for describing the drying curve equation of the leaves during open sun drying. DataFit software, version 6.1 (Oakdale engineering, 1999) was used to fit experimental data. The best equation describing the curve for the leaves was selected using R2 as the primary criterion. The 2 as the mean square of the deviations between the experimental and calculated values for the models and RMSE analysis were used to determine the goodness of fit (Akpinar et al., 2003a; Akpinar et al., 2003b; Akpinar et al., 2003c; Demir et al., 2004; Midilli and Kucuk, 2003; Yaldiz and Ertekin, 2001). They were calculated as: l n (MRi MRpre,i) · (MRi MRexp,i) i1 i1 R2 (1) n n 2 2 (MRi MRpre,i) · (MRi MRexp,i) i1 MATERIALS AND METHODS The sun drying process was carried out in October 2005 in Abeokuta, Nigeria. Fresh samples of CC, BT and FV leaves were obtained from Kuto market in Abeokuta. The leaves were separated from the stalk manually and then rinsed with clean water. The samples were distributed uniformly in a single layer on a sample tray and then exposed immediately in the sun after weighing them to an accuracy of 0.001 g (Mettler model AE 240). The leaves placed in three different trays were sun exposed at the same time. Each experiment started at about 08:00 and then continued until 20:00. Moisture losses in the leaves were monitored by determining the weight changes at 3-h intervals during drying. No measurement was made after 12 h. The drying process was continued until the samples reached the desired moisture level (11–13%, wet basis). The (MR MRpre,i)2 Nn exp,i 2 Experimental Study i1 n i1 n (2) 1 RMSE (MRpre,i MRexp,i)2 N i1 1/2 . (3) RESULTS AND DISCUSSION Figure 1 shows the variation of air temperature during open sun drying of CC, BT and FV leaves on a typical day in October 2005 at Abeokuta, Nigeria. During the drying experiments, the daily mean values of ambient air temperature ranged between 26.0 to 43.7 0.1°C. The highest ambient air temperature was reached between 13.00 and 15.00 hours. Moisture ratio decreased continuously with drying time in all leaves (Figure 2), hence, no constant rate period was observed. The whole drying process was Downloaded from fst.sagepub.com at PENNSYLVANIA STATE UNIV on May 12, 2016 Thin Layer Drying of Some Leafy Vegetables Figure 1. Variation of ambient temperature during open sun drying of leafy vegetables in October 2005 at Abeokuta, Nigeria. observed to have taken place in the falling rate period starting with the initial moisture content (81 0.5% for CC; 82 0.5% for FV, and 83 0.6% for BT, wet basis) to final moisture contents (11 0.5% for CC; 12 0.8% for FV; and 13 0.1% for BT, wet basis). However, in the falling rate period, the material surface is no longer saturated with water, thus, drying rate is controlled by diffusion of moisture from the interior of materials to the surface. This observation has been made earlier (Doymaz, 2005; Lahsasni S. et al., 2004; Togrul and Pehlivan, 2004). Since the migration to surface of moisture evaporation rate from surface to air decreased by diminishing the moisture in the products, the drying rate clearly decreases. This may be due to the lower heat transfer potential between ambient air and the leafy vegetables, that does not favour the evaporation of water from the leaves. This can be attributed to a drop in temperature of ambient air after reaching a peak of about 43.7 °C (Figure 1). During the falling rate period, the drying rate decreases continuously with decreasing moisture content and increasing drying time (Karathanos and Belessiotis, 1997; Yaldiz et al., 2001; and Lahsasni et al., 2004). The rate of drying in BT leaves was slower than in the other leaves (Figure 3) likely because of the smaller surface area which allows for less water to be removed per time compared to the other two leaves. The broad nature of the BT leaves creates a smaller surface area for moisture removal. Consequently, a longer period of drying was observed compared with CC and FV leaves. 37 Figure 2. Comparison of experimental and predicted moisture ratios of leafy vegetables versus drying time. () Experimental CC, () experimental FV, () experimental BT, (—) predicted values. Figure 3. Drying rate of leafy vegetables versus drying time. () CC leaf, () FV leaf, () BT leaf. Downloaded from fst.sagepub.com at PENNSYLVANIA STATE UNIV on May 12, 2016 38 O.P. SOBUKOLA ET AL. 1.09 102 and 7.13 102, respectively. It was observed that the Midilli et al. (2002), page and logarithmic models had the highest values of R2 for all the leafy vegetables. However, the results also revealed that the RMSE and 2 values of the Midilli et al. and logarithmic models were lower than the values obtained by the page model for BT and FV leaves. Hence, both the Midilli et al. and logarithmic models could be selected to represent the TLD behaviour of Drying Curves Modelling The drying data as the MR versus the drying time were fitted to eight TLD models evaluated by previous researchers (Table 1). The TLD model constants and goodness of fit coefficients for CC, FV and BT leaves are represented in Tables 2, 3 and 4, respectively. For CC leaves, R2, 2 and RMSE values were between 0.91544 and 0.99801; 2.0 104 and 26.30 102; and Table 1. TLD curve models for the variation of MR with time, t, for leafy vegetables. Model Number Mode Name Model Equation References 1 2 3 4 5 6 7 8 Page Newton Henderson and Pabis Two-term Wang and Singh Midilli et al. Logarithmic Approximation of Diffusion MR exp(ktn) MR exp(kt) MR a exp(kt) MR a exp(gt) b exp(kt) MR 1 at bt2 MR a exp(ktn) bt MR a exp(kt) c MR a exp(kt) (1 a) exp(kbt) Diamante and Munro (1993) Mujumdar and Menon (1995) Zhang and Litchfield (1991) Sharaf-Eldeen et al. (1980) Wang and Singh (1978) Midilli et al. (2002) Yagcioglu et al. (1999) Yaldiz and Ertekin (2001) Table 2. Estimated parameters and comparison criteria of MR for open sun drying of CC leaves. Model Number Model Coefficients Constants R2 RMSE 2 1 2 3 5 6 7 8 k 0.80410; n 0.46843 k 0.37258 a 0.98574; k 0.36768 a 0.22544; b 0.01274 a 0.99998; b 0.00705; k 0.94111; n 0.28403 a 0.90348; c 0.09471; k 0.54565 a 2217.56379; b 0.99999; k 0.37262 0.99746 0.96944 0.96977 0.91544 0.99801 0.99265 0.96944 0.01230 0.04290 0.04260 0.07130 0.01090 0.02100 0.04290 0.000190 0.002040 0.002270 0.006360 0.000200 0.000632 0.002630 Table 3. Estimated parameters and comparison criteria of MR for open sun drying of FV leaves. Model Number Model Coefficients Constants R2 RMSE 2 1 2 3 4 5 6 7 8 k 1.02219; n 0.33743 k 0.40401 a 0.98864; k 0.39977 a 1.02928; b 0.04065; g 0.39977; k 0.39977 a 0.23659; b 0.01397 a 1.00001; b 0.00689; k 0.78469; n 0.61207 a 0.88785; c 0.11204; k 0.65251 a 3.22947; b 1.00000 k 0.40333 0.99887 0.95959 0.95981 0.95981 0.91267 0.99997 0.99993 0.95959 0.00816 0.04885 0.04872 0.04885 0.46360 0.00111 0.00204 0.00204 0.000080 0.002600 0.002970 0.003970 0.268700 0.000002 0.000006 0.007370 Table 4. Estimated parameters and comparison criteria of MR for open sun drying of BT leaves. Model Number Model Coefficients Constants R2 RMSE 2 1 2 3 4 5 6 7 8 k 0.84782; n 0.47501 k 0.41418 a 0.99367; k 0.41204 a 1.03507; b 0.04139; g 0.41201; k 0.41204 a 0.24036; b 0.01414 a 1.00003; b 0.00779; k 0.49683; n 0.98443 a 0.91712; c 0.08333; k 0.56871 a 1.00196; b 0.99999; k 0.415325 0.99578 0.97867 0.97874 0.97874 0.93622 0.99982 0.99945 0.97867 0.01615 0.03633 0.03628 0.03628 0.06284 0.00331 0.00581 0.03633 0.000326 0.001467 0.001645 0.002193 0.004935 0.000019 0.000048 0.001886 Downloaded from fst.sagepub.com at PENNSYLVANIA STATE UNIV on May 12, 2016 Thin Layer Drying of Some Leafy Vegetables BT and FV leaves under open sun drying. But, the RMSE value of the Midilli et al. model was slightly lower than that of the logarithmic model and thus was selected to represent the TLD behaviour of BT and FV leaves under open sun according to the highest value of R2 and the lowest values of RMSE and 2. For CC leaves, the Midilli et al. page models may be selected to represent the TLD behaviour under open sun. However, due to its slightly lower values of RMSE and 2, the Midilli et al. model was selected as a model describing the TLD behaviour of CC leaves under open sun. However, for CC leaves, the two terms model (model number 4) could not describe the drying curve since the model coefficients and constants, R2, 2 and RMSE were observed to be zero. The accuracy of the established model was evaluated by comparing the experimental and predicted moisture ratio values for CC, BT and FV leafy vegetables (Figure 4). The closeness of the plotted data to the straight line representing equality between the experimental and predicted values illustrates the suitability of the Midilli et al. model for describing the drying behaviour of CC, BT and FV leaves. Effective Diffusivity Determination Fick’s second model can be used to describe the drying behaviour of the leafy vegetables. The analytical solution of one-dimensional Fick’s law of diffusion with the assumptions of moisture migration being by diffusion, negligible shrinkage and constant diffusion coefficients for slab like materials was as follows (Crank, 1975). Mt 8 1 (2n 1)22Defft . (4) MR 2 2 exp Mo n1 (2n 1) 4H2 For long drying periods, Equation (4) can be simpli- 39 fied to only the first term (n 1) with a small error (Doymaz, 2005; Riva and Peri, 1986): 8 2Defft MR ln 2 4H2 (5) where MR, Mt, Mo are the moisture ratio, moisture content at time, t and the initial moisture content, respectively, H is the half thickness of the samples and Deff is the effective diffusivity in m2/s. The diffusion coefficients are typically calculated by plotting experimental drying data in terms of ln(MR) versus drying time. A plot of ln(MR) versus drying time gives a straight line with a slope of 2Deff Slope . 4H2 (6) During the open sun drying process of CC, BT, and FV leafy vegetables, the effective diffusivity was 52.91 1010, 48.72 1010 and 43.42 1010 m2/s, respectively. These values are within the general range of 109 to 1011 m2/s for food materials and agricultural crops (Madamba et al., 1996; Doulia et al., 2000). Similar results have been reported for bay leaves and grasses (Demir et al., 2004), laurel leaves (Yagcioglu et al., 1999), kale leaves (Mwithiga and Olwal, 2005) and mint leaves (Doymaz, 2006). However, the differences in values for Deff of the leaves may be attributed to the differences in nature and structure of the materials. 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