Ali Mehrpour, IOSH member 1 HSE Case 2 What is the HSE case? • A study like HAZOP or QRA? • A procedure like risk management or hazard identification? • Or a work instruction like ER emergency response instructions? 3 Non But All The HSE Case provides the documented demonstration that some of HSE risks have been reduced to as low as reasonably practicable (ALARP) for Critical Facilities and Operations regardless of Owner. - What level of risk required to be addressed? - What are Critical Facilities and Operations? - ALARP margin? 4 Non But All • A HSE Case is the demonstration and due diligence that meets the minimum requirements for all HSE & risk studies that have been undertaken for a facility. The results obtained from the various analysis, together with the HSE management arrangements that are, or will be, in place during the operations phase, will ensure the ongoing safety of the facility and personnel that work on it. 5 HSE Case Goals •We need to ensure they do not happen Accident Occurrence Prevention •Ensure you all know about it!! Third Parties are aware of Hazards and Controls •Economy All efforts has been dedicated People and Asset Insurance • Regulatory Obligation Some Countries Since 2005 Assessment Principles for Offshore Safety Cases (APOSC) 6 Main Goal • Ensure Integrity Management Is In Place 7 What level of risk required to be addressed? Regarding Company Risk Matrix: C onsequences In c r e a s in g L ik e lih o o d 0 N o In ju r y o r H e a lt h E f f e c t 1 S lig h t In ju r y o r H e a lt h E ffe c t 2 3 4 5 M in o r In ju r y o r H e a lt h E ffe c t M a jo r In ju r y o r H e a lt h E ffe c t P T D o r u p to 3 f a t a lie s M o re th a n to 3 f a t a lit ie s N o D am age S lig h t D am age <$ 100K M in o r D am age $ 1 0 0 -$ 1 M M o d e ra te D am age $ 1 M -$ 5 M M a jo r D am age $ 5 M -$ 1 0 M M a s s iv e D am age >$ 10 M R e p u t a t io n E n v ir o n m e n t A s s e/tLs O R Pe o p l e Se v e r i t y 1 2 3 4 5 Four CM Es T h re e CM Es Tw o CM Es S in g le CM Es N o CM Es N ever h e a rd o f in t h e In d u s try H e a r d o f in th e In d u s try H as happened a t th e lo c a t io n o r m o re th a n once per y e a r in t h e com pany H as happene d a t th e lo c a t io n m o re th a n once per y e a r in th e Com pany H as happened in t h e com pany o r m o re th a n o n ce p e r y e a r in th e In d u s try N o E ffe c t N o Im p a c t 0 0 0 0 0 S lig h t E ffe c t S lig h t Im p a c t 1 2 3 3 5 M in o r E ffe c t M in o r Im p a c t 2 4 6 8 10 M o d e ra t e E ffe c t M o d e ra t e Im p a c t 3 6 9 12 15 M a jo r E ffe c t M a jo r Im p a c t 4 8 12 16 20 M a s s iv e E ffe c t M a s s iv e Im p a c t 5 10 15 16 25 8 What are Critical Facilities and Operations? • Regarding Industry Records: - Chemical Plants - Gas Processing Plants - Production Operation - Product Transport Operation - Transport Operation •Other Aspects -Product/Operation Importance or Social Impact 9 ALARP Margin? 10 Risk Criteria • Individual Risk (IR) Individual Risk Per Annum is the frequency with which an individual may be expected to sustain fatal harm due to exposure to specific hazards in a year. 11 How to Reduce Risk to ALARP Level? • ALARP Demonstration- Hierarchy of Control - Description of the process that was followed and risk reduction options considered with the reasons for acceptance/rejection; 12 HSE Case a Risk Base Approach Organization Risk Management Procedures HEMP- Hazard and Effect Management Process Using Bow-Tie Events and Circumstances BARRIERS H A Z A R D Harm to people and damage to assets or environment CO NS EQ UE NC ES Major accident Construction /Engineering activities Maintenance activities Operations activities 13 EXPLOSION PASSIVE FIRE PROTECTION ACTIVE FIRE PROTECTION EMERGENCY SHUTDOWN FIRE & GAS DETECTION BLOWDOWN & RELIEF SYSTEM IGNITION CONTROL PROCESS INSTRUMENTATION Hydro Carbon Releases Hydro Carbon Releases 14 HSE Case Phases Identify and Assess Concept Selection Report Concept Selection Define/ FEED Design HSE Case Execute Operate Operations HSE Case 15 Concept Selection Report • Concept Selection report forms the basis for the engineering activities in the Define phase • Purpose of the HSE content of the Concept Selection report is to : 1. Demonstrate that there has been a systematic application of Risk Management during the Identify & Assess and Select Concept phases; 2. Confirm that the lowest risk option have been actively sought and selected; or alternatively, demonstrate that the cost/effort required to adopt the lowest risk concept is grossly disproportionate to the benefit (ALARP). 16 Design HSE Case (provides input to Operations HSE Case) • The purpose of the Design HSE Case is to: 1. Demonstrate that together with the Concept Selection report there has been a systematic application of the Risk Management process through the Identify & Assess, Select, Define and Execute phases, and that risk has been actively and systematically reduced to ALARP; 2. Demonstrate that the HSE Critical Elements and their Performance Standards have been identified 3. Define the Performance Standards of the HSE Critical Element that shall be achieved and maintained during the Operate phase to ensure that Severity 5 or High Risk Hazards remain tolerable and ALARP; 17 HSE Critical Elements • Equipment or structure whose failure could lead to the release of a Severity 5 or High Risk Hazard or • Equipment or structure whose purpose is to prevent or limit the Consequences of a Severity 5 or High Risk Hazard. • Such As: - Safeguarding(FC=Flow Controller, PC=Pressure Controller) - Fire & Gas Detection System(F&G) Emergency Shut Down System(ESD) Blow Down System(BD) Fire Water System 18 Operations HSE Case • The purpose of the Operations HSE Case is to: 1. Demonstrate how Severity 5 or High Risk Hazards are managed during operations to ensure that the risks are tolerable and ALARP; 2. Describe how the relevant management systems (e.g. integrity, maintenance, competence, PTW) implement the requirements of the HSE Control Framework, including the management of Medium HSE Hazards, to continuously meet Performance Standards. 19 Contractor HSE Cases • If activities with Severity 5 or High Risk Hazards that require an HSE Case are managed by a contractor, (e.g. drilling operations), the contractor shall either develop and maintain its own HSE Case 20 Note! • HSE Critical Tasks Description of HSE Critical Tasks by position; • Critical Task Competencies Details of additional critical task competency requirements. 21 Main Goal • Ensure Integrity Management Is In Place e.g. Chemical Release: Site Selection, Technology, HAZOP, SAFOP, QRA, Safe Guarding, IPL, Material Selection, Purchase, Installation ER, F&G, ESD, Fire water, PTW, SIMOPS, MOPO 22 Thanks for Time and Consideration References: - Courtesy Industry Best Practices - Courtesy UK HSE - Courtesy Internet 23
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