3 All Weather Paint Application Guidelines for Elements and Glass Beads on a High-Build Waterborne Traffic Marking Paint Information Folder 5.22 January 2010 Description Application Recommendations 3M™ All Weather Paint is a traffic paint system consisting of high-build waterborne paint and 3M bonded core elements. 3M all weather paint incorporates a new optical technology intended for use on high-build waterborne traffic marking paint. This system also utilizes second drop glass beads to produce pavement markings. 3M all weather paint provides the only inherently wet reflective performance for a drop-on bead system. Proper application is essential for completion of a successful project. Below are some application recommendations that should be followed. Bonded core elements 3M’s bonded core elements consist of a blend of microcrystalline ceramic beads embedded on a center core to provide optimal performance in both wet and dry conditions. The bonded core elements are specifically treated for application onto the paint as the first drop of a doubledrop system. The elements are visible dry, during a rainfall and after rainfall, providing the motorist visibility in all weather conditions. Paint The all weather paint is manufactured with a high build polymer emulsion. 3M all weather paint is ideal for situations where existing waterborne paint equipment is available. The all weather visibility, ease of clean-up, enhanced worker safety and reduced disposal costs are inherent features of 3M all weather paint. Second Drop Glass Beads A second drop of glass beads is necessary to improve the durability of the finished marking and to provide increased visibility during the dry conditions. Improved dry reflectivity can be expected as the size and quality of the second drop bead is increased. Temperature Application of 3M all weather paint and glass beads should only be applied when road and air temperatures are above 50°F and rising and expected to be >50°F (10ºC) for a minimum of 4-6 hours after application. The overnight temperatures must not fall below 35°F (2ºC), otherwise the curing and durability of the high build emulsion will be compromised. Moisture Road surfaces must be clean and relatively dry prior to application. After periods of prolonged rainfall on pavement surfaces, use extra caution to verify the pavement is relatively dry prior to application. The markings shall be applied when conditions of relative humidity are no greater than 85% and must remain less than 85% throughout the first 4-6 hours after application. Rain Event – Paint must be allowed to dry per manufacturer’s recommendation before rain to prevent wash out. Oil, Debris and Dust At time of application, the pavement surface must be free of oil, dirt, dust, grease and similar foreign materials. New Portland Cement Concrete Curing compound on new Portland Cement Concrete must be completely removed prior to the application of paint. Sandblasting, shotblasting, and grinding are acceptable methods to remove the curing compound. Table 1. Element Application Rates New concrete typically has a weak surface layer of powder-rich Portland cement material on the top surface. Even if the new concrete surface was not treated with curing compound, the surface will still need to be prepared using a grinder, sandblaster, or shotblaster to remove this thin layer of material to expose a solid concrete surface with better surface integrity. Element Application Rates Minimum for smooth surface Improved durability and/or rough pavement surfaces Pounds per 4-inch linear foot 0.011 lbs 0.022 lbs Pounds per mile, 4-inch width 58.2 lbs. 116.4 pounds Grams per 4-inch linear foot 5 grams per 4-inch lf 10 grams per 4-inch lf Pounds per gallon 25 mils, 190 theoretical feet per gallon* 2.1 lbs/gal 4.1 lbs/gal Units New Asphalt Cement Concrete New asphalt should ideally be allowed to age several months before striping with all weather paint. Standard Series Elements Recommended Material Thickness and Element Bead Application Rates * 25 mils wet thickness Table 2. Glass Bead Application Rates Applying all weather paint to the proper thickness and reflective media application rates is important to achieve optimal performance of the finished product. Glass Bead Application Rates Units Glass Bead The method for checking the binder thickness is to apply a test line on an aluminum panel. Test with wet film thickness gauge. Pounds per 4-inch linear foot 0.033 lbs/4-inch lf Grams per 4-inch linear foot 15 grams per 4-inch lf Reflective Media Application Rates All Weather Paint (25 mil applications) Pounds per gallon 25 mils, 190 theoretical feet per gallon* Element and glass bead application rates for standard series elements application are shown in Tables 1, 2 and 3. 6.3 lbs/gal * 25 mils wet thickness Table 3. Standard Series Element Improved Durability Application Rates 25 mil Application Parameters English Metric 10 grams/foot of linear 4-inch line equals 30 grams/square ft 322 grams/square meter 0.84 - 2.0 Millimeters 840-2000 Microns 15 grams/foot of linear 4-inch line equals 45 grams/Square ft 483 grams /square meter Paint Applied Thickness** -Wet 25 mils 635 Microns Approximate Paint Applied Thickness -Dry 15 mils 381 Microns 190 feet of 4-inch line per gallon equals 64.3 square feet/gallon 5.97 square meters/gallon Element Drop Rate for Rough or Open Pavement Surfaces Element Size Glass Bead Drop Paint Coverage at 25 mils wet, 15 mils dry Paint Coverage at 635 micron wet, 381 microns dry ** Increased paint usage may be necessary to compensate for increased surface area characteristic of rough or open pavement surfaces. Please contact 3M Pavement Marking Technical Service for more details when increased paint thickness is necessary. 2 “S” Series Element Recommended Material Thickness and Element Bead Application Rates Element and glass bead application rates for “S” Series Elements are shown in Tables 4, 5 and 6. Table 5. Glass Bead Application Rates Table 4. Element Application Rate Element Application Rates Glass Bead Application Rates Minimum for smooth surface Improved durability and/or rough pavement surfaces Pounds per 4-inch linear foot 0.011 lbs 0.022 lbs Pounds per mile, 4-inch width 58.2 lbs. 116.4 pounds Grams per 4-inch linear foot 5 grams per 4-inch lf 10 grams per 4-inch lf Units Pounds per gallon 20 mils, 240 theoretical feet per gallon* Units Glass Bead Pounds per 4-inch linear foot 0.033 lbs/4-inch lf Grams per 4-inch linear foot 15 grams per 4-inch lf Pounds per gallon 20 mils, 240 theoretical feet per gallon* 7.9 lbs/gal * 20 mils wet thickness 2.65 lbs/gal 5.3 lbs/gal * 20 mils wet thickness Table 6. “S” Series Elements Improved Durability Application Rates 20 mil Application Parameters English Metric 10 grams/foot of linear 4 inch line equals 30 grams/square ft 322 grams/square meter 0.600 - 2.00 Millimeters 600-2000 Microns 15 grams/foot of linear 4 inch line equals 45 grams/Square ft 483 grams /square meter Paint Applied Thickness** -Wet 20 mils 508 Microns Approximate Paint Applied Thickness -Dry 13 mils 330 Microns 240 feet of 4 inch line per gallon equals 80 square feet/gallon 7.43 square meters/gallon Element Drop Rate for Rough or Open Pavement Surfaces Element Size Glass Bead Drop Paint Coverage at 20 mils wet, 13 mils dry Paint Coverage at 508 micron wet, 330 microns dry ** Increased paint usage may be necessary to compensate for increased surface area characteristic of rough or open pavement surfaces. Please contact 3M Pavement Marking Technical Service for more details when increased paint thickness is necessary. 3 Existing Pavement Markings Element Gradations 3M all weather paint can be applied to a variety of existing pavement markings. The user should verify that the existing markings are well adhered prior to application of the paint and wet reflective elements. There is no need to grind off well adhered existing pavement markings prior to applying 3M all weather paint. There are two gradations for the bonded core elements, standard size and “S” Series. “S” Series is slightly finer gradation of elements compared to standard. Element gradations shown in Table 7. Table 7. Element Gradations Element Gradations Mass Percent Passing (ASTM D1214) General Equipment Operating Procedures Maintaining spray guns, bead and element guns, and paint trucks and equipment in good working order before and during an application reduces the chances for product application problems. The equipment shall be capable of producing markings that meet the specifications contained herein using the materials specified in Section II Materials. Mobile truck mounted applicators shall be capable of traveling at a uniform, predetermined speed over variable road grades to produce uniform application of striping material, following straight lines and making normal curves in a true arc. The equipment shall be capable of air blasting the pavement, applying the stripe and immediately dropping the bonded core elements and glass beads in a single pass at speeds up to 8 mph (13 km/hr). US Mesh Micron Standard Elements “S” Series 12 1700 80-100 85-100 14 1410 45-80 70-96 16 1180 5-40 50-90 18 1000 0-20 5-60 20 850 0-7 0-25 30 600 0-7 Gradation of the Second Drop of Glass Bead The gradation of the second drop must meet or be within the limits in Table 8. Table 8. Gradation of the Second Drop of Glass Bead Common Bead Types with Liquid Pavement Markings Bead Gradations - Mass Percent Passing (ASTM D1214) Walk-behind cart applicators shall be capable of uniform application of striping material at walking speeds, following straight lines and making tight turns symbols and legends. Mobile equipment must be available to air blast the areas immediately prior to hand cart application. The walk-behind cart shall be capable of applying the liquid binder and immediately dropping the bonded core elements and glass beads in a single pass at walking speeds. Missouri Specification Type P** Utah Performance Specification US Mesh Micron 14 1410 18 1000 20 850 90-97 30 600 60-87 0-30 40 425 50 300 0-15 0-5 70 212 0-5 65-80 ** A minimum of 15% of total weight shall be from direct melt glass. All +30 US Mesh beads shall be 85% minimum rounds and minimum crush strength of 30 lb. in accordance with ASTM D1213 4 Quality of Second Drop Glass Beads Storage and Material Handling The required glass beads should have an index of refraction of 1.5 when tested by the immersion method at 25ºC (77ºF). The glass beads shall be surface treated for optimal performance with waterborne traffic marking paint. The glass beads shall have an overall minimum of 70% Rounds as measured according to ASTM D1155. The surface of the glass beads shall be free of pits and scratches. The glass beads retained on the #40 U.S. Mesh Sieve (425 microns) shall have minimum crush strength of 30 pounds in accordance with ASTM D1213. All vehicles with product on board must have MSDS sheets available for the product being transported. Store 3MTM All Weather Paint components in a cool, dry, well ventilated area indoors. Use materials within one year from date of receipt. Paint must not be allowed to freeze. Health and Safety Information Read all health hazard, precautionary, and first aid statements found in the Material Safety Data Sheet (MSDS) and/or product label of chemicals prior to handling or use. Follow all precautions on the MSDS during the filling, use or cleaning of the application equipment. This product is intended for outdoor use. Application in tunnels or enclosed areas may necessitate the use of additional precautions. Application Record Application record cards should be placed on the project across the location where the new pavement marking will be applied. Tape the application card to the road using duct tape (Figure 1). Pick the card up after the application has passed across the card and the material has cured. Attach the application card to the road with the long direction of the card parallel to the direction of application. Literature Reference Product Bulletin 3M™ All Weather Paint Product Bulletin 3M™ All Weather Elements Figure 1 - Application Card After Application For situations not specifically covered in this folder, or questions regarding application of 3M all weather paint, it is the responsibility of the installer to contact the appropriate 3M sales representative or 3M technical service representative at 1-800-533-1380 for guidance. The application card is a record of the application on each project and is useful to identify any problems that may have occurred during application. Application cards are available from 3M and can be requested by calling 3M Technical Service at 1-800-553-1380. 5 FOR INFORMATION OR ASSISTANCE CALL: 1-800-553-1380 IN CANADA CALL: 1-800-265-1840 Internet: www.3M.com/tss 3M assumes no responsibility for any injury, loss or damage arising out of the use of a product that is not of our manufacture. Where reference is made in literature to a commercially available product, made by another manufacturer, it shall be the user’s responsibility to ascertain the precautionary measures for its use outlined by the manufacturer. Important Notice All statements, technical information and recommendations contained herein are based on tests we believe to be reliable, but the accuracy or completeness thereof is not guaranteed, and the following is made in lieu of all warranties, or conditions express or implied. Seller’s and manufacturer’s only obligation shall be to replace such quantity of the product proved to be defective. Neither seller nor manufacturer shall be liable for any injury, loss or damage, direct, special or consequential, arising out of the use of or the inability to use the product. Before using, user shall determine the suitability of the product for his/her intended use, and user assumes all risk and liability whatsoever in connection therewith. Statements or recommendations not contained herein shall have no force or effect unless in an agreement signed by officers of seller and manufacturer. 3M is a trademark of 3M. Used under license in Canada. 3 Traffic Safety Systems Division 3M Center, Building 235-3A-09 St. Paul, MN 55144-1000 1-800-553-1380 www.3M.com/tss 3M Canada Company P.O. Box 5757 London, Ontario N6A 4T1 1-800-3MHELPS 3M México, S.A. de C.V. Av. Santa Fe No. 55 Col. Santa Fe, Del. Alvaro Obregón México, D.F. 01210 Please recycle. 3M 2010. All rights reserved. Bolger 10010552 Electronic Only
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