Curalite - Perstorp

Curalite™
Taking cationic to the next level
Curing your need for speed with Curalite™
ÆOxetanes (Ox) for increased curing speed and low viscosity
ÆUp to 15x faster reactivity for higher line speeds
ÆLower formulation costs – less photoinitiator used
ÆImproved dark cure for complete through cure
ÆImproved hardness, chemical resistance & flexibility
ÆSafe to handle – no skin-irritation and low odor
Curalite™ – a popular choice across many
cationic applications:
ÆGraphic Arts
ÆIndustrial Coatings
ÆMetal coating
ÆPlastic coating
ÆAdhesives
ÆSilicone release coatings
ÆElectronics
Curalite™ – Taking cationic to the next level
Increasing speed, hardness, chemical resistance
& flexibility
Oxetanes (Ox) for increased curing speed and low viscosity
Up to 15x faster reactivity – for higher line speeds
Lower formulation costs – less photoinitiator used
Improved dark cure – for complete through cure
Safe to handle – no skin-irritation and low odor
About the Cationic UV Curing
technology
Business, performance and
processing benefits
devices. It is also growing in popularity, in part, because it
addresses the current demands on sustainability since it is a
low VOC and low energy technology.
Business benefits:
ÆÆ European
production – with secure supply and
availability of fresh material
ÆÆ Available in various order quantities
ÆÆ Less amount of expensive photoinitiator needed
Performance benefits:
ÆÆ Reactive
diluent enabling low viscosity formulations
odor, safe and non-toxic
ÆÆ Enhancing chemical resistance, hardness, and flexibility
ÆÆ Low
Processing benefits:
ÆÆ Up
to 15x faster curing speed
ÆÆ Improving through cure and crosslinking density
ÆÆ Compensating for cationic sensitivity to humid air
How you can benefit
from Radiation Curing
Radiation Curing is a fast growth technology that is rapidly
developing and expanding into new application areas, which
include glossy magazines, wood coating, and electronic
What makes the technology even more compelling is the
exceptional performance in terms of high printing line
speed and print quality.
Taking on the toughest
challenges
Cationic UV Curing takes on the toughest challenges, such
as printing or coating on tricky substrates or where low
migration and exceptionally high quality are demanded.
UV light initiates the cationic reaction, but curing continues
until through cured even in darkness. This ensures a robust
quality print finish that lasts irrespective of whether it is
metal, plastic, or glass food packaging substrates or even
automotive coatings.
Inherent to the technology is also low shrinkage and exceptional flexibility making it ideal for demanding applications
such as shrink sleeves. In addition to Curalite™ Ox and
Curalite™ OxPlus, Perstorp offers a broad range of components for Cationic UV Curing.
Curalite™ – Taking cationic
to the next level
Perstorp – your committed partner
in Cationic UV Curing
Perstorp has a long history in providing key coating and resin
components for many different application areas including
Cationic UV Curing. We work closely with you to provide a
complete solution that secures quality, performance, and profitability at every step from order to the finished formulation.
Perstorp’s service reputation is second to none. Working in
partnership with you, we are committed to providing a rapid
technical response when you require application or product
support. When ordering we offer flexible deliveries suited to
your needs, which are delivered with precision and on-time.
The consistently high quality of our products and reliable
supply allow you to focus on your business without interruption. Our innovation and product portfolio is driven by our
customers’ challenges and market trends, and we often partner
with customers to develop new innovative solutions.
Faster reactivity & lower
formulation costs
Curalite™ is our range of Oxetane diluents that bring powerful performance and impressive speed to your Cationic UV
Curing formulations. Adding Curalite™ Ox dramatically
increases the reactivity of your formulation, which in turn
boosts the speed of printing or coating line. You can even
decrease your formulation costs and increase your competitiveness, as you require less photoinitiator with Curalite™.
If you still need extra performance try our Curalite™ OxPlus,
which will cure your need for speed as you get up to 15x
faster reactivity in formulations. On top of that, you gain
from increased through cure and hardness.
Curalite™ gives your formulations
that extra edge
Curalite™ Ox
Cationic UV Curing, as a technology, is already a great
solution to meet the increasing demands for faster, and
more efficient production. Add Curalite™ Ox, and you can
take cationic to the next performance level. Using between
5 and 20% of Curalite™ Ox in your formulation can boost
the reactivity by up to a factor of 7.
Cationic formulations are normally made up of 3 main
components:
ÆÆ Cycloaliphatic epoxides (e.g. 3,4 epoxy cyclohexyl
methyl-3,4 epoxy cyclohexane carboxylate)
ÆÆ Photoinitiator
ÆÆ Diluents
SUMMARY
SUPERIOR THROUGH CURE
CURALITE™ OX VS. CURALITE™ OXPLUS
THROUGH CURE (MEK DOUBLE RUBS)
Colourless Liquid
APPEARANCE
Curalite™ Ox 10%
Curalite™ OxPlus 10%
Reference
Curalite™ OxPlus 20%
Curalite™ OxPlus 30%
MOLECULAR WEIGHT
(g/mol)
1 hydroxyl,
1 oxetane
115,7
HYDROXYL NUMBER
(mg KOH/g)
485
VISCOSITY
(mPas, 20°C)
27
2 oxetane
214,3
-
160
180
NR OF MEK DOUBLE RUBS
REACTIVE GROUPS
200
160
140
120
100
80
60
40
20
0
0
1
2
3
TIME (HOURS)
4
5
6
Curing your need
for speed
By using Curalite™ Ox, as your diluent, you not only get
the required decrease in viscosity, but you also gain:
Reactivity
ÆÆ Higher
line speed
ÆÆ Compensates for cationic sensitivity to moisture in the air
Increased end product quality
ÆÆ Gives the best combination of flexibility, hardness and
chemical resistance
Curalite™ Ox increases the dark cure, which greatly improves
the through cure of cationic formulations. This ensures you
get a consistent and high-quality printing result across all
the core substrates.
Curalite™ Ox speeds up the reactivity, so you need less photoinitiator, which is an expensive part of your formulation.
This resource efficiency enables you to lower the total cost
of your formulation making you more competitive.
Curalite™ Ox offers outstanding performance in handling
and safety. It is clear, colorless, with very low odor and no
skin-irritation.
The unique properties of Curalite™ Ox make it the given choice
in formulations for applications with high demands like:
ÆÆ Food packaging where safety, low migration, low odor
and scratch resistance are key
ÆÆ Shrink sleeves where the focus is on superb flexibility
ÆÆ Coatings for beverage can-bases for long-term resistance,
fast processing and customized slip and resistance.
Curalite™ OxPlus – Up to 15x faster reactivity
For the applications where only the best performance will
do Curalite™ OxPlus is the perfect solution. Offering up
to 15x faster reactivity it “cures the need for speed” and
the complete through cure ensures outstanding toughness
and a superb finish every time. General recommendation
is to use between 10 and 40% Curalite™ OxPlus in your
formulation.
Curalite™ OxPlus is one of the very few solutions that can
be used to speed up the printing line in humid and high
moisture content environments. You can also use Curalite™
OxPlus in combination with Curalite™ Ox to fine-tune
your formulations so that they match your customers’ specific
demands. For example a formulation of 20% Curalite™ Ox
and 15% Curalite™ OxPlus gives excellent flexibility and
through cure.
UP TO 15 TIMES MORE SPEED
EFFICIENT DECREASE OF VISCOSITY
BELT SPEED WITH CURALITE™
VISCOSITY
Curalite™ Ox
Curalite™ Ox
Curalite™ OxPlus
Curalite™ OxPlus
500
45
450
VISCOSITY AT 25°C (mPa)
50
BELT SPEED (m/min)
40
400
35
350
30
300
25
250
20
200
15
150
10
100
5
50
0
0
0
5
10
15
CURALITE™ (%)
20
25
30
0
10
20
30
40
CONTENTRATION OF CURALITE™ (%)
50
A global leader in high growth niches
The Perstorp Group, a trusted world industrial leader, places focused and marketdriven innovation at your fingertips. Our culture of performance builds on 135 years
of experience and represents a complete chain of solutions in organic chemistry,
process technology and application development.
As a global leader in high growth niches, such as powder and UV cured coatings,
plasticizers, synthetic lubricants and grain preservation, we are committed to develop
products providing essential properties to enhance the quality, performance and
profitability of your products and processes. This is how we enable you to meet
market demands for safer, lighter, more durable, economical effective and sustainable
end-products for the automotive, construction, agriculture, packaging, transportation
and consumer goods.
As we look to the future, we strive for the development of smarter and safer products
and sustainable processes that reduce environmental impact and create real value
in end-products. This principle of proactive innovation and responsibility applies not
only to our own business, but also to our work with yours. In fulfilling it, we partner
with you to create a winning formula that benefits your business – as well as the
people it serves.
Discover your winning formula at www.perstorp.com
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