Effects of the allowed axle load increase to the track structure of forest road network PÉTER PRIMUSZ Abstract In Hungary most of the roads were built before the development of the motorization but later more and more heavy axle load trucks appear fluently in the forests. The condition of track structure’s pavement is in close contact with the costs and the phase of decay progress. Increasing axle load, the costs of carriage decrease but the costs of pavement management rapidly increase. So we can determine an optimal truck type for every road network – it depends on the road’s conditions. And this is very important for forest management, because they can plan what kind of trucks should most be used in delivering. Keywords: lifetime, bearing capacity, truck, road network, standard axle load, pavement costs 1. INTRODUCTION Carriage is very important part of every kind of production progress, which can’t be imagine without correct road network and carrying vehicles. However the 8-9 running meter / hectare road density in Hungarian forest opening up can’t be said ideal, because it’s enough just for approaching the forest. In Hungary most of the roads were built before the development of the motorization, so they were made for typical carriage with horses or trailers. Later with the development of technique the trucks become typical in the traffic of forest roads, these trucks’ broadness and axle load are bigger than the formers’. The unbeneficial damaging effects of the appearing bigger axle load increased the fact that the wheels displaced towards to the borders of the road. These borders were made vertically, so they could be damage very easily. The increased impressments exhaust the roads, Figure 1 The way and tempo of axle load therefore begun their fast decay [5] [6]. But the general development of increase which is typical in forest road network the motorization did not avoid the roads of forest, more and more heavy axle load trucks appear fluently in the forests. Public road tests demonstrated that the pressure in the forest road structure increase rapidly because of the growing axle load. The growing maintenance and 1 pavement management costs limit the vehicles which are good for carrying. According to the AASHO (American Association of State Highway Officials) road test it is said that the optimum of resultant of two contrast way impressing factors is between 80-130 kN. It depends on weather and geology. This is the comment that here and in most of the countries in Europe the allowed load for solo axles is 100 kN (1 kN ≈ 0.1 ton) for tandem axles is 140 kN [1]. Till the first of May 2004. when Hungary joined to the EU these were the allowed values. After joining we had to use the EU law, which regulates the allowed biggest size and weight and axle load of the vehicles all over EU. This is the 96/53/EK law. According to the direction the allowed biggest axle load of the vehicles in the national and international traffic increased, so for solo axle it got to 115 kN for tandem axle it got to 160 kN. We can see that because of the direction, we have to count with bigger traffic not only in public roads, but in forest roads too. That road structure which were made before the modernization fulfil only partly the new requirements. But in the near future we have to count that the vehicles in the material delivery will reach or almost catch the highest limit (Figure 1). 2. VALUATION OF IMPRESSMENT INCREASE Since the AASHO road tests we know that the impressments of pavement increase proportionally with the fourth power of axle load. So we can value the multiplication factors of different axle load vehicles in the traffic in this way: For solo axle (s): For tandem axle (t): T log ei = 0.02680 Ti -100 i 100 4 log ei = 0.01493 Ti -175 n EALF = ei (2.1) (2.2) (2.3) i=1 where: EALF = Equivalent Axle Load Factor ei = equivalent load factor of the axle i. at the given truck Ti = axle load of the axle i. [kN] n = number of axles According to this a 165 kN total weighted two axel truck’s multiplication factor is this, if on the first axle there’s 65 kN on the back axle there’s 100 kN load: 2 EALF = ei =1 + 0.115 =1.115 i=1 On this principal - passing of this truck on the road means 1.115 times bigger impressments for the structure than a 100 kN vehicle’s. So we can count how much bigger impressments cause for the pavement these allowed 13-15 percent axle load increase [7]. 2 We suppose during the counting, that the transporters will take all advantage of opportunity because in that way they can decrease their specific and total costs and they can have bigger benefit than before. The impressments of pavement and the measure of damage we can examine in two typical case: 1. two axle truck 2. and four axle semi trailer On the principal of analysis’ result we can say, that compare to the situation before the direction +110-140 percent traffic growing can be waited for if the transporters take total advantage of opportunities [6] [7]. (Here we did not observe that fact, that whit the grown axle loan the same goods quantity needs less turn with trucks.) The ratio of vehicles’ own weight and profitable load is more favourable by heavy trucks than cars (car 2:1, small- and medium trucks 1:1, heavy vehicle 1:1.5), so with total weight growing the part of profitable load is increase [1]. 350 Traffic increase t% (%) 300 (a) two axle truck 250 (b) four axle semi trailer 200 150 100 50 0 0 Figure 2 Axle load of an average truck and a semi trailer 5 10 15 20 Axle load increase (%) 25 30 Figure 3 Traffic increase in function of axle load increase Tandem axle (t) Case Driving axle (s) Not Driving axle (s) Total (EALF) (a)b before 100 [kN] 65 [kN] 165 [kN] eb 1.000 0.115 1.115 (a)a after 115 [kN] 65 [kN] 180 [kN] ea 2.523 0.115 2.638 (b)b before 100 [kN] 85 [kN] 140 [kN] 325 [kN] eb 1.000 0.396 0.288 1.6840 (b)a after 115 [kN] 85 [kN] 160 [kN] 360 [kN] ea 2.523 0.396 0.581 3.500 Increase +136.6% +107.8% b –before new law, a –after new law Table 1 Bearing force increase in consequence of enabling larger maximum axle load 3 By the (a) type truck we suppose 85 kN own weight and 80 kN full service load, this is equal with a MAZ type truck. By the (b) type semi trailer we suppose 130 kN own weight and 195 kN full service load. The measure of the traffic we can count with the next correlation. Q qb Q EALFa qa Traffic before the axle load grew with 15 percent: b F100 EALFb (2.4) Traffic after the axle load grew 15 percent: a F100 (2.5) where: Q = the weight of deliverable wood capacity during the examined period a (1 m3 ≈ 10 kN) EALFb = effect of one turn to the 100 kN standard axle load (before) EALFa = effect of one turn to the 100 kN standard axle load (after) qb = full service load (before) qa = full service load (after) After reduction and basis on the previous correlation the expectable traffic growing is the next. t% = EALFaq b EALFbq a Further we generally suppose that the tonnage changing of all type vehicle category linear proportionally grows with the ratio of the biggest allowed axle load. (100/115=0.85) t % = 0.85 EALFa EALFb Accepting reduction above the 15 percent increase of allowed axle load cause by the (a) type truck 2 times bigger by the (b) type truck 1.75 times bigger traffic growing. 3. VALUATION OF PLANED SHORTEN LIFETIME It is known by everyone that the pavement can be damaged in different ways. From these ways the failure of the bearing capacity is only one opportunity. Therewith the formation of wheel-track, the inequality of the pavement’s surface, the road become slimy or the ragged of levels are the facts which need very fast interference. This damaging ways are in very close contact with the growing axle load [4]. According to Heukelom and Klomp in case of replicant loads allowable vertical direction voltage of the soil can be counted in the following way: 4 σz = 0.006 Edin 1 + 0.7 lgN where: σ z = allowable vertical direction voltage Edin = the Young-modulus of the soil N = the number of the load recurrence This correlation means, that the allowable voltage of the soil is linear proportional whit its dynamic modulus and reversed proportional whit the logarithm of load recurrence [3]. This means that in this case the load is marked by the number of allowable load recurrence and the incurvation is only an additional data beside this. So the changing of load can be correlated with the traffic by the results of AASHO road tests. In case of the longitudinal wave between the measure of axle load and the speed of straining we can suppose linear contact – basis on Fi Istán research. The appearing of maltha mortar on the road’s surface is the main reason of the road’s sliminess. This effect is because of the trucks which are used in the carriage in forests. So the increase of axle load is linear proportional with the road’s sliminess. The waste of pavement – the expectable specific waste value in the wheel-track – can be in contact with the crossing heavy traffic with a linear correlation [KÖTUKI]: B k b = 0.1 + 2.3 10-6 F100 1- r 2 (3.2) where: kb = specific waste of pavement in the inboard wheel-track [mm/year] F100 = the traffic of the road-section represent in 100 kN standard axle load Br = the relative maltha content of the asphalt’s waste level material The correlation factor of the consistence is r=0.810. So we can suppose linear correlation between the waste of pavement and traffic. Summarized we can tell, that the decrease of load is the fourth power, and the other road damaging ways are in linear correlation with the crossing vehicle’s axle load [4]. When a new flexible track structure is measured its thickness can be determined with the traffic and the soil’s load ability. For example the (a) type truck: if it has to deliver 6000 m3 and the soils load ability is CBR 5%, and the planed lifetime is 20 years, then the track structure’s thickness is 33.8 ecm. If the axle loads is increased with 15% to reach the previous impressments it’s enough less load replicant, which is proportianable with EALFb/EALFa = 0.43, so 43% less turns are enough for damaging a 33.8 ecm thickness pavement. Decreasing of planed lifetime can be valued with the following correlation: 5 LTa = 1 LTb t% (3.3) where: t % = the expectable traffic increase LTa = the lifetime after increased traffic LTb = the expectable lifetime if track structure The decrease of lifetime depends on for how big traffic the track structure was measured, and the what kind of trucks the carriage is transacted. The size of the carriage is the same by both trucks, so the determination of the traffic depends only on the technical conditions. Two trucks with two different axle load repartition can be counted in 2 on the fourth power variation. t% (a)a (a)b (b)a (b)b (a)a 1.0 2.0 0.62 1.09 (a)b 0.5 1.0 0.31 0.55 (b)a 1.61 3.22 1.0 1.76 (b)b 0.92 1.82 0.57 1.0 Table 2 Expectable traffic changing t% (%) Lifetime decreasing (LTa) 1 t% Planed lifetime (LTb) 25 year 20 year 15 year 10 year 0,85 3.75 3.00 2.25 1.50 0,80 5.00 4.00 3.00 2.00 0,75 6.25 5.00 3.75 2.50 0,70 7.50 6.00 4.50 3.00 0,65 8.75 7.00 5.25 3.50 0,60 10.00 8.00 6.00 4.00 0,55 11.25 9.00 6.75 4.50 0,50 12.50 10.00 7.50 5.00 Table 3 Expectable lifetime decreases We examine only that variations which cause lifetime decrease. The decrease of load ability is only one reason for damaging track structure, so the lower limit of lifetime decrease is 0.85, the upper limit is 0.5. We mustn’t forget, that this results valid only beside average traffic development, in real life the deliverable wood quantity splits not consistently. It appears somewhere with lower somewhere with bigger intensity. This thing is typical in forest delivering, and it abrogates the measure of lifetime decrease. 6 Wood capacity [m3] Truck Passableness The condition of track structure’s pavement is in close contact with the costs and the phase of decay progress. Because of this aspect of the appraisement jobs it’s not indifferent what kind of parameters are chosen to describe the condition of the road. There’s no way for objective measuring in every quality of the forest roads by the track structure parameters which can be measured difficultly a subjective measuring number can be used. This number gives information about passableness according to the users with regard to the inequality, getting ribs, formation of wheel-track, waste of surface, puddles, burstings and the condition of pavement’s borders. The effect of the increasing axle load can be examined by the following analyse method (4. figure): Bearing capacity 4. MAINTENANCE JOBS IN A PAVEMENT MANAGEMENT SYSTEM Homogeny s. Traffic MATRIX OF DECISION Optimalization malizálás RESULT Figure 4 Progress of analysis Analyse steps: 1. 2. 3. 4. 5. 6. 7. 8. Determine the element of road network (network contact) Determine the gravitate capacity to the road Count over the data of wood quantity to the traffic Measuring the condition of the track structure a.) Determine the load with Benkelman’s beam b.) Determine the passableness (subjective appreciation) Separate the homogeny sections Make decision about the way of interference Determine the order of interference way Optimalization, appraisement of the results In this test the load and the mark of the pavement’s surface maintain is important. The load of track structure shows the condition of all stratum and agriculture. The maintain if pavement shows the quality of the upper stratum. The two marks can be different from each other. The load is with the future the passableness is with the present in a very close contact. The passableness can get marks among 1-5 (1 is the new, 5 is the ruined) It can be used for further appraisement. The passableness shows how urgent the interference is. The size of the elastic form changing – which develops because of the load – can be used for describing the track structure’s load. The urgency and the time of the interference can be determine with the development of the traffic 7 Urgency of Passableness and with the load of the roads. The following maintenance and repairing ways can be chosen by the road manager: Urgency of Load Determine urgency 0 1 2 3 0 R(0) R(0) O(1) O(2) 0 Excellent condition, doesn’t need interference 1 U(1) U(2) O(2) O(3) 1 Interference urgency is accidental 2 U(2) U(3) O(3) O(3) 2 Warning territory 3 U(3) U(3) O(3) O(3) 3 Interference is needed immediately Table 4 Matrix of Decision [5] Table 5 Determine the urgency without stative parameters [5] (R) Repairing: the local damage is mended to prevent their degeneration. (U) Upkeep: in a longer road section we would like to get unific technical condition to slow down the damage. (O) Overhaul: every parameters of the road must be get as a new condition. It’s like building something. It has to be done when the main part of the road is damaged. The decision can be made with the decision matrix. It consist if the optimal variations of the profitable interferences which conform to the load and subjective condition (Table 4). With this analyse system can be made the valuation the effect of the increasing allowed axle load to the costs. In the example the length of the road network was 201.1 km we separate 62 homogeny section according to the passbleness. The traffic analysis was done for 15 years separate for 3 times 5 years. In this time 3.064.587 m3 delivered wood loaded the network. For each type of trucks the analyse model was done. The 6th table contains the results. At the half of the road network the increase of the axle load didn’t do any kind of lifetime decrease. Either the load was good or the traffic was low. At the (a) truck the lifetime decrease with 15% at the (b) truck with 100% in the whole network. So the most probable value of the is the 0.85 which is the same with the axle load increase proportion (100/115=0.85). It depends on the network load and on the traffic resolve. At the (a) type truck the renewal cost increased with ~15 % at the (b) with 180%. So the tandem axle truck is more sensitive for changing axle load. But the renewal costs are almost the same but the (b) truck need 3 times more turns to carry the wood, and the number of the turns is in a very close correlation with the delivering costs. 8 Timber [m3] Type Distribution of suggested interferences on the network R(0) U(1) U(2) U(3) O(1) O(2) O(3) km db km db km db km db km db km db km db (a)b Truck 2292912 2,0 1 17,0 7 90,8 29 18,4 7 0,0 0 0,0 0 72,9 18 (a)a Truck 1958831 2,0 1 17,0 7 72,6 21 25,6 12 0,0 0 0,0 0 83,9 21 (b)b Truck 2521084 2,0 1 17,0 7 92,9 31 61,6 17 0,0 0 0,0 0 27,6 6 (b)a Truck 2274286 2,0 1 17,0 7 90,8 29 14,4 6 0,0 0 0,0 0 76,9 19 Table 6 The suggested interferences and the delivered wood quantity which depend on the applied truck 5. SUMMARY That truck is the best for carriage, which has the less costs. It means: Every network has an optimal axle load resolve and axle arrange, and with these optimal thing the carriage can be solve with minimal costs. Beside deliberate pavement management the condition of network increase fluently in a bigger bearing capacity road bigger burden can be delivered so the cost of carriage decrease and the law of volume proceeds succeed. So we can determine a optimal truck type for every road network – it depends on the road’s conditions (Figure 5). And this is very important for forest management, because they can plan what kind of trucks most be used in delivering. Figure 5 Synthesis diagram 9 6. REFERENCES [1] Ányos András:. Mezőgazdasági utak Mezőgazdasági Kiadó, Budapest, 1984 építése és fenntartása. [2] Boromisza Tibor: Hajlékony burkolatok élettartalma. Mélyépítéstudományi Szemle, XV. évf. 7. szám. 340-344. old. [3] Boromisza Tibor: Aszfaltburkolatú utak teherbírásának vizsgálata behajlásméréssel. Mélyépítéstudományi Szemle, XXVI. évf. 12. szám. 521-528. old. [4] Gáspár László: Útállapot-javítás korlátozott anyagi lehetőségek mellett. Közlekedéstudományi Szemle, XXXVII. évf. 9. szám. 414-420. old. [5] Kosztka Miklós: Erdei feltáróhálózat építése és fenntartása. Kézirat, EFE Jegyzetsokszorosító, Sopron, 1990 [6] Primusz Péter: Tehergépkocsik tengelysúly növekedésének hatása az erdészeti utak pályaszerkezetére és a pályaszerkezet-gazdálkodására. Diplomamunka, Sopron, 2006 [7] Timár András: A megengedett legnagyobb tengelysüly 11,5 tonnára növelésének hatásai. Közúti és Mélyépítési Szemle, LV. évf. 4. szám. 2-11. old. Authors address: Péter Primusz, MSc. Department of Forest Opening Up and Hydrology, Institute of Geomatics and Civil Engineering, University of West Hungary, Bajcsy-Zs. u. 4, Sopron, H-9400, Hungary 10 E-mail: [email protected]
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