E-Z Squeeze Bottle Opener Team Leader: Jessica Lee Team Members: Ben Eovino, Grant Grossbier, Jenni Aye, Tyler Wilson Team 8 June 8, 2012 Abstract Testing and Analysis When surveyed on standard bottle opener use, consumer complaints include the opener slipping and too much effort required for such a simple task. The E-Z Squeeze bottle opener fixes these issues by utilizing lever arms to amplify the user's force and an anchoring hood to stabilize the bottle. Our SolidWorks model and FEA demonstrate a successful product. Customer convenience paramount, the E-Z Squeeze is a lightweight, robust, and dishwasher safe bottle opener. The lengths of the arm were determined by finding the force required to remove a bottle cap. This was determined by the following tests depicted in Figure 2: 1) Required force was determined by attaching force meter to benchmark while opening bottle. 2) Average grip strength was determined by attaching force meter to hand and flexing fingers. To verify structural integrity, FEA stress analysis was performed on the SolidWorks model and is shown in Figure 4. Note: the yield strength of 1060 Aluminum alloy is 27 MPa, minimum. (a) (b) Figure 2. Grip strength test (Left), Benchmark test (Right) Design The original design transmitted a smaller force to the bottle than the user supplied, which contributed to its failure. The final design solves this problem through the following design features: ANCHOR: Keeps the far side of the bottle cap pinned Figure 1. Original (a) and final (b) E-Z Squeeze bottle opener, modeled in SolidWorks Product Requirements Design requirements have been determined through benchmark testing, along with conducting surveys and interviews to determine customers' recommended improvements for a bottle opener. Based on the main customer demands, the critical requirements for our design were determined as follows: down and locks the bottle into place. LEVER ARMS: Makes the bottle easier to open by amplifying the user’s force; analysis shown in Figure 3. TORSIONAL SPRING: Separates the lever arms after use, making the product more convenient to use. ALUMINUM: Makes the bottle opener lightweight, dishwasher safe and extremely durable. MODULAR PARTS: Cuts manufacturing costs and allows easy repairs. Figure 4. Results of FEA in SolidWorks. Results and Conclusion The final design met most performance requirements and passes FEA testing. Through the use of extended lever arms and an anchoring piece, the final design is more stable and requires minimal effort to operate. Table 1: Performance criteria and goals Performance Criteria Design Goals Acknowledgments Actual Stephen Laguette, Alex Russell, Adam Martinazzi Required Force < 12.5 lbs ~ 8 lbs Weight < 0.5 lbs ~ 0.27 lbs Removal Time < 3 seconds ~2 seconds Washability Machine Washable Material Aluminum US Patents: US 2542329, US Pat. App 10907512, Patent D303071 Bottle Cap Retainer Catches Cap ISO 97.040: Kitchen equipment quality standard Magnetic References Benchmark: Flat stainless steel bottle opener Figure 3. Force required with the E-Z Squeeze opener at varying arm lengths. Goal and final design point labeled in red
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