TA Instruments User Training DSC原理與應用 2012年9月7日 國立台灣大學化學系 潘貫講堂 (B棟積學館2樓演講廳) 基礎應用 許炎山 TA Instruments, Waters LLC 美商沃特斯國際股份有限公司台灣分公司 TA Taipei office: 104臺北市長安東路1段23號4F之5 Tel: 02-25638880 C/P: 0928-168676 Fax: 02-25638870 E/M : [email protected] DSC: Heat Flow Measurements Calorimeter Signals Time Temperature Heat Flow Signal Change Heat Flow, absolute Heat Flow, shift Exothermic Peak Endothermic Peak Isothermal Onset Properties Measured Specific Heat Glass Transition Crystallization or Cure Melting Oxidative Stability Heat Flow → exothermic DSC: Typical DSC Transitions Oxidation or Decomposition Melting Glass Transition Crystallization Temperature Cross-Linking (Cure) Endothermic Heat Flow 0 .1 0 .0 Heat Flow (W/g) -0 .1 Heat Flow Endothermic: heat flows into the sample as a result of either heat capacity (heating) or some endothermic process (glass transition, melting, evaporation, etc.) -0 .2 -0 .3 -0 .4 0 E xo U p 25 50 75 T e m p e ra tu re ( 蚓 ) 100 125 150 Exothermic Heat Flow Heat Flow (W/g) 0 .1 Heat Flow Exothermic: heat flows out of the sample as a result of either heat capacity (cooling) or some exothermic process (crystallization, cure, oxidation, etc.) 0 .0 -0 .1 0 E xo U p 20 40 60 80 Te m pe ra ture ( 蚓 ) 100 120 140 160 Understanding DSC Signals (cont.) Heat Flow (cont.) Where: dH = measured heat flow rate dt Cp = sample heat capacity = specific heat (J/g°C) x mass (g) dT dt = measured heating rate f (T,t) = heat flow due to kinetic processes (evaporation, crystallization, etc.) Understanding DSC Signals (cont.) Heat Flow Due to Heat Capacity Heat Capacity = Specific Heat (J/g°C) x mass (g) For a given sample, the higher the heating rate, the higher the heat flow rate. Therefore, high heating rates increase sensitivity to detect weak transitions Heat Flow Rate = mWatt = mJ/sec The heat flow rate becomes endothermic as heating of the sample begins (due to sample Cp at that temperature) and becomes more endothermic at higher temperature due to increasing sample Cp at higher temperature During cooling, the heat flow signal is exothermic Understanding DSC Signals (cont.) Heat Flow Due to Heat Capacity (cont.) Absolute Heat Capacity or Specific Heat (J/g°C) is important because: 1. 2. It is required by engineers to develop systems that heat or cool materials It is a measure of molecular mobility Vibration – occurs below and above Tg Rotation – polymer backbone and sidechains (in and above Tg) Translation – polymer molecule (above Tg) Changes in heat capacity are important because they signal significant changes in the physical properties of a material Heat Flow Due to Heat Capacity Tg is a Step Change in Heat Capacity -0.3 2.0 -0.4 1.5 Glass Transition is Detectable by DSC Because of a Step-Change in Heat Capacity Heat Capacity Heat Flow -0.7 Temperature Below Tg - lower Cp - lower Volume - lower CTE - higher stiffness - higher viscosity - more brittle - lower enthalpy 1.0 -0.6 [ ––––– · ] Heat Flow (mW) Heat Capacity (J/g/°C) -0.5 -0.8 -0.9 0.5 -1.0 70 Exo Up 90 110 Temperature (°C) Universal V3.8A TA Instruments Heat Flow Due to Kinetic Events Applications Thermoplastics Thermosets Pharmaceuticals Heat Capacity Glass Transition Melting and Crystallization Additional Applications Examples Thermoplastic Polymers Semi-Crystalline or Amorphous Crystalline Phase melting temperature Tm (endothermic peak) Amorphous Phase glass transition temperature (Tg) (causing ΔCp) Tg < Tm Crystallizable polymer can crystallize on cooling from the melt at Tc (Tg < Tc < Tm) DSC of Thermoplastic Polymers Tg Melting Crystallization Oxidative Induction Time (OIT) General Recommendations 10-15mg in crimped pan H-C-H @ 10°C/min Thermoplastic: Heat/Cool/Heat First Heat Cooling 250 Second Heat 0.0 200 -0.2 150 -0.4 100 -0.6 50 -0.8 0 0 20 40 Time (min) 60 80 [ Heat Flow (W/g) 0.2 ] Temperature (°C) 300 0.4 Thermoplastic: Heat Flow vs. Temperature for H-C-H 1.5 Quenched PET 1.0 Cool Heat Flow (W/g) 0.5 Second Heat 0.0 First Heat -0.5 -1.0 -1.5 20 60 100 140 180 Temperature (°C) 220 260 Calculation of % Crystallinity Sample must be pure material, not copolymer or filled Must know enthalpy of melting for 100% crystalline material (ΔHlit) You can use a standard ΔHlit for relative crystallinity For standard samples: % crystallinity = 100* ΔHm / ΔHlit For samples with cold crystallization: % crystallinity = 100* (ΔHm - ΔHc)/ ΔHlit PET – Initial Crystallinity 1.0 134.62°C Heat Flow (W/g) 0.5 0.0 75.43°C 242.91°C 74.71J/g 78.99°C(I) -0.5 80.62°C 127.72°C 53.39J/g Initial Crystallinity -1.0 74.71 − 53.39 = 21.32 256.24°C -1.5 50 100 150 Temperature (°C) 200 250 300 Crystallinity by DSC zExample: Crystallinity of Polyethylene %Crystallinity = ΔH obs f ΔH ° f ×100% Table: Heats of fusion of 100% crystalline polymers Q: “Where is my polymer in this table?” PET Initial Crystallinity Calculation 1.0 134.62°C Heat Flow (W/g) 0.5 0.0 75.43°C 242.91°C 74.71J/g 78.99°C(I) -0.5 80.62°C 127.72°C 53.39J/g % crystallinity = 100* (ΔHm - ΔHc)/ ΔHlit -1.0 ( 74.71 − 53.39 ) 100 × = 15% -1.5 50 140 100 150 Temperature (°C) 256.24°C 200 250 300 PET % Crystallinity 21J/g Initial Crystallinity or 15% Crystalline Does that sound right? The sample is quenched cooled PET We know that quenched cooled PET is 100% amorphous Why does DSC give us the wrong answer? Change in Crystallinity While Heating Heat Flow (W/g) 0.5 60 0.0 40 20 -0.5 Integral (J/g) Quenched PET 9.56mg 10°C/min 1.0 134.63蚓 230.06蚓 71.96J/g 105.00蚓 275.00蚓 127.68蚓 0.6877J/g 230.06蚓 0 -1.0 -1.5 -50 Exo Up 0 50 100 150 Temperature (蚓 ) 200 250 300 350 Universal V4.0B TA Instruments Crystallization Crystallization is a kinetic process which can be studied either while cooling or isothermally Differences in crystallization temperature or time (at a specific temperature) between samples can affect enduse properties as well as processing conditions Isothermal crystallization is the most sensitive way to identify differences in crystallization rates Crystalline Structures Single Crystals Sharmistha Datta & David J. W. Grant, Nature Reviews Drug Discovery 3, 4257 (January 2004) Polymer Spherulites Physical State Transitions Increasing Temperature Î Amorphous Polymer Tg Crystalline Polymer Liquid Liquid Tm Flexible Thermoplastic Gum Rubber Tg Glass Crystalline Structures Spherulite Morphology Folding and “Re-entry” Youyong Li and William A. Goddard III Macromolecules 2002 35 (22), 8440-8455 (from Odian) Effect of Cooling Rate on Crystallization 當結晶速率太快,或是結晶熱太高時的回溫現象 250 Supercooling of Water -4.36°C + Heat Flow (mW) 200 150 100 50 + 0 -15.55°C -50 -30 -25 -20 -15 -10 -5 Temperature (°C) 0 5 10 Crystallization • Crystallization is a two step process: ¾Nucleation ¾Growth The onset temperature is the nucleation (Tn) The peak maximum is the crystallization temperature (Tc) •Crystallization is Temperature and Time dependence Effect of Nucleating Agents 2.0 crystallization POLYPROPYLENE WITH NUCLEATING AGENTS 0.0 1.0 Heat Flow (W/g) Heat Flow (W/g) 1.5 POLYPROPYLENE WITHOUT NUCLEATING AGENTS -0.5 -1.0 melting 0.5 -1.5 60 80 Exo Up 0.0 Exo Up 40 50 100 120 140 160 180 200 Temperature ( 蚓 ) 60 70 80 90 100 110 Temperature ( 蚓 ) 120 130 140 150 160 What is Isothermal Hot Crystallization? • A Time-To-Event Experiment Annealing Temperature Melt Temperature Isothermal Crystallization Temperature Zero Time Time Isothermal Crystallization 5 Polypropylene 117.4 oC Heat Flow (mW) 4 117.8 oC 3 118.3 oC 2 118.8 oC 119.3 oC 119.8 oC 1 120.3 oC 0 -1 1 3 5 Time (min) 7 9 降溫速率夠快嗎? Project RHC: Crystallization of LDPE What is Isothermal Cold Crystallization? • A Time-To-Event Experiment Annealing Temperature Isothermal Crystallization Temperature Melt Temperature Glass Transition Temperature Stand-by Temperature Zero Time Time DSC Applications: Quench-Isothermal-Cold Crystallization Method Log: 1: Initial temperature: 高於Tm 2: Initial temperature: Tm與Tg之間 3: Mark end of cycle 1 4: Isothermal 恆溫結晶一段時間 5: Mark end of cycle 2 6: Ramp 10.00C/min to高於Tm 7: Mark end of cycle 3 DSC Applications: Quench-Isothermal-Cold Crystallization of PET Isothermal Ramp 10C/min 以MDSC決定樣品的初始結構 Modulated DSC® Theory & Applications Advanced Tzero™ technology included in the Q2000, makes MDSC experiments both faster and the results more accurate. Heating rates equivalent to those commonly used in standard DSC (10°C / min) are now possible. Over 90% of the leading researchers performing MDSC, use systems from TA Instruments - a point to note when choosing a DSC system. * US Patent Nos. B1 5,224,775; 5,248,199; 5,335,993; 5,346,306; 5,439,291 DSC Heat Flow dH = DSC heat flow signal dt Cp = Sample Heat Capacity = Sample Specific Heat x Sample Weight dT dH = Cp + f (T, t) dt dt dT = Heating Rate dt f (T, t) = Heat flow that is function of time at an absolute temperature (kinetic) Comparison of DSC and MDSC ® Signals dH dT = Cp + f (T, t) dt dt DSC MDSC COMMENTS Total Heat Flow Modulated Heat Flow Signals contain all thermal events occurring in the sample Total Heat Flow Quantitatively the same in both techniques at the same average heating rate Reversing Heat Flow Heat capacity component of total heat flow Nonreversing Heat Flow Kinetic component of total heat flow Heat Capacity All calculated heat flow signals are also available in heat capacity units Average & Modulated Temperature: Heat-Iso Conditions Amplitude Average Temperature Modulated (Actual) Temperature Period Average & Modulated Heating Rate: Heat-Iso Conditions Period Note that the rate never decreases below 0ºC/min MDSC ® Heat-Cool Temperature Modulation Heating Rate goes below 0ºC/min Calculation of MDSC ® Signals Total Heat Flow Equivalent to standard DSC at the same average heating rate Calculated from the average value of the Modulated Heat Flow The average and amplitude values of the Modulated Heat Flow are calculated continuously (every 0.1 seconds) using Fourier Transform analysis. This provides much better resolution than would be obtained from using the actual average and amplitude values that occur only twice over each modulation cycle. MDSC ® Raw Signals Quenched PET MDSC .424/40@4 Signals have an “Average” and an “Amplitude” Calculation of MDSC ® Total Heat Flow Quenched PET – 8.99mg .424/40@4 Calculation of MDSC ® Signals Reversing Heat Flow Calculated from Reversing Heat Capacity signal Heat Flow Amp Rev Cp = x KCp Rev Heating Rate Amp Rev Heat Flow = Rev Cp x Avg Heat Rate Calculation of Reversing Heat Capacity Signal Rev Cp = Heat Flow Amp x KCp Rev Heating Rate Amp MDSC ® Reversing Heat Capacity Signal Reversing Heat Flow and Heat Capacity Calculation of MDSC ® Signals Nonreversing Heat Flow Calculated by subtracting the Reversing Heat Flow signal from the Total Heat Flow signal Total = Reversing + Nonreversing Nonreversing = Total – Reversing dH dT = Cp + f (T, t) dt dt MDSC ® Heat Flow Signals dH dT = Cp + f (T, t) dt dt Total Heat Flow •All Transitions Reversing Heat Non-Reversing Flow Heat Flow •Heat Capacity •Glass Transition •Most Melting •Enthalpy Recovery •Evaporation •Crystallization •Thermoset Cure •Denaturation •Decomposition •Some Melting Calculated MDSC ® Heat Flow Signals Quenched PET – 8.99mg .424/40@4 MDSC ® Applications: True Range of Melting Estimated Onset of Melting from Standard DSC MDSC ® Applications: True Range of Melting Estimated Onset of Melting from Standard DSC Estimated Onset of Melting from MDSC The onset of melting is shown to be 65ºC lower than estimated from Standard DSC Polymers; DSC of Complex Polymer Blend Where are the glass transitions in this engineering plastic? Polymers; MDSC of Complex Polymer Blend Polymers; DSC of PET/PC Mixture Sample: Quenched PET and PC Size: 13.6000 mg Method: DSC@10 Comment: DSC@10; PET13.60/PC 10.40/Al film 0.96mg -2 File: C:...\Len\Crystallinity\qPET-PCdsc.001 DSC Standard DSC @ 10°C/min 57% PET; 43% PC 4 30.74J/g 0 170.00°C 215.00°C Heat Flow (mW) 270.00°C 42.95J/g -10 -4 270.00°C 120.00°C -14 -18 -8 13.31J/g Where is the glass transition of the 100% amorphous polycarbonate? -12 DSC Heat Flow Analyzed Two Different Ways -22 -16 50 Exo Up [ ––––– · ] Heat Flow (mW) 120.00°C -6 100 150 Temperature (°C) 200 250 Universal V3.8A TA Instruments Polymers; MDSC of PET/PC Blend Sample: Quenched PET and PC Size: 13.6000 mg DSC Method: MDSC .318/40@3 Comment: MDSC 0.318/40@3; PET13.60/PC 10.40/Al film 0.96mg File: C:\TA\Data\Len\Crystallinity\qPET-PC.002 -2.0 -2.0 Cold Crystallization Peak Seen Only in Total Signal -2.2 Total Heat Flow Glass Transition of Polycarbonate Heat Flow (mW) -2.4 -2.4 True Onset of Melting -2.6 -2.6 Reversing Heat Flow -2.8 -2.8 Decrease in Heat Capacity Due to Cold Crystallization -3.0 -3.0 -3.2 -3.2 50 Exo Up [ ––––– · ] Rev Heat Flow (mW) -2.2 100 150 Temperature (°C) 200 250 Universal V3.8A TA Instruments Thermosetting Polymers A+B C Thermosetting polymers react (cross-link) irreversibly. A+B will give out heat (exothermic) when they crosslink (cure). After cooling and reheating C will have only a glass transition Tg. GLUE EPOXY Resin Time-Temperature-Transformation (TTT) diagram Phase Transformations – (Gel and Vitrification) EPOXY Resin Curing 的過程 Gel 凝膠化 / Vitrification 玻璃化 DSC of Thermosetting Polymers Tg Curing Residual Cure General Recommendations 10-15 mg in crimped pan if solid; hermetic pan if liquid H-C-H @ 10°C/min 如何表徵熱固性樣品 : DSC動態升溫法與恆溫法 The degree of cure is defined as follows: ΔH t α= ΔH R Thermoset: Comparison of 1st & 2nd Runs -0.04 Heat Flow (W/g) -0.08 First 155.93蚓 Tg Residual Cure -0.12 -0.16 Second Tg 102.64蚓 20.38J/g -0.20 -0.24 0 50 100 150 200 Temperature (蚓 ) 250 300 Determination of % Cure 2.0 DSC Conditions: Heating Rate = 10 蚓 /min. Temperature Range = -50 蚓 to 250 蚓 N2 Purge = 50mL/min. 1.5 Heat Flow (W/g) 145.4J/g 54.55 % cured 1.0 Under-cured Sample -12.61 蚓 (H) 0.5 79.33J/g 75.21 % cured -5.27 蚓 (H) 0.0 Optimally-cured Sample NOTE: Curves rescaled and shifted for readability -0.5 -50 Exo Up 0 50 100 Temperature (蚓 ) 150 200 250 Universal V2.4F TA Effect of Aging/Storage below Tg 物理老化的影響 Physical property Specific Volume Modulus Coefficient of thermal expansion Specific Heat Enthalpy Entropy Enthalpic Relaxation Response on storage below Tg V, 1/E, Decreases CTE Increases Cp Decreases Decreases Decreases Decreases Increases H S Storage time Temperature 物理老化對於DSC熱流在Tg範圍產生的影響 Determination of Tg/Cure Factor (Delta Tg) Î發生錯誤的判斷 (Xiangxu Chen, Shanjun Li,1990) 剖析 ΔTg 的爭議 革新DSC實驗手法的結果 預熱法可以釐清 ΔTg 的爭議 MDSC® Glass Transition of Epoxy Coating TOTAL REVERSING MDSC® Glass Transition of Solder Mask MDSC ® Applications: Separating Overlapping Transitions in Epoxy Prepreg Enthalpy recovery peak due to physical aging Glass Transition of Epoxy MDSC ® Applications: Separating Overlapping Transitions in Epoxy Prepreg Tg is over 3ºC higher in aged sample Aged Epoxy Cycled Epoxy (physical aging removed) MDSC® of Thermoset Cure While Heating 2.0 1.8 1.5 Decrease in Cp Due to Crosslinking (Vitrification) Heat Flow (mW) Reversing Heat Capacity 1.6 Increase in Cp Due to Linear Polymerization 1.0 Increase in Cp Due to Devitrification 1.4 0.5 [ ––––– · ] Rev Cp (J/g/°C) Sample: Epoxy Size: 9.79 mg Method: MDSC at 0.5°C/min Total Heat Flow 1.2 0.0 103.62°C 319.8J/g -0.5 50 Exo Up 100 150 Temperature (°C) 1.0 200 Universal V3.8A TA Instruments Epoxy Cure with Isothermal MDSC® 1.5 Cure Exotherm @ 100°C 1.0 Heating @ 3 °C/min 256.4J/g 0.5 Heat Flow (mW) Sample: Epoxy Size: 10.85 mg Method: MDSC Iso at 100°C 0.0 75.30min Residual Cure -0.5 Decrease in Cp Due to Crosslinking (Kinetics become Diffusion Controlled) [ –– –– – ] Temperature (°C) 50.73min 2.4 300 2.2 250 2.0 200 1.8 150 1.6 100 1.4 Iso @ 100°C for 160 min -1.0 31.06J/g Temperature -1.5 1.2 0 Exo Up 350 [ ––––– · ] Rev Cp (J/g/°C) 2.6 50 100 150 Time (min) 200 250 Universal V3.8A TA Instruments Polymers; Advantage of MDSC for Post Cure Analysis of Epoxy Resin 0.2 0.4 Heating Experiment at 3°C/min Heating Experiment at 3° after 160min Isothermal Cure @ 100°C C/min After 160 min Isothermal Cure at 100° C Note inability to see Tg in Total (like Note Inability to DSC) signal Measure Tg Nonreversing -0.6 Total -1.0 Reversing 117.14°C 31.08J/g 110.75°C 0.0 0.0 -0.4 -0.4 -0.8 All Signals at Same Sensitivity 119.12°C(H) 0.2810J/g/°C -1.4 -1.2 52 Exo Up 0.4 [ ––––– · ] Rev Heat Flow (mW) Sample: Epoxy Size: 10.85 mg [ –– –– – ] Nonrev Heat Flow (mW) Heat Flow (mW) -0.2 Note Onset of Decomosition before Complete Cure 102 152 Temperature (°C) 202 252 Universal V3.8A TA Instruments Most Common Applications of MDSC; Amorphous Structure The size (J/g°C) and temperature of the glass transition provide useful information about the amount and physical state of amorphous material in a sample. The glass transition temperature (Tg) is important because the sample undergoes a significant change in physical and reactive properties at this temperature Measurement of the glass transition is important to nearly all DSC users. Because of the significant change in properties at Tg, it is often difficult to measure Tg by standard DSC. Polymers/Drugs; DSC @ 5°C/min for Drug Delivery System Using Polymer Microspheres Where are the glass transitions of amorphous drug dispersed in amorphous polymer? Polymers/Drugs; MDSC® @ 2°C/min for Drug Microspheres Shows Polymer/Drug Miscibility Single Tg seen in Reversing signal indicates Drug is soluble in polymer Drugs; Use of MDSC to Detect Tg in Drug Formulation Drugs; MDSC of a Cold/Allergy Tablet Indicates Decomposition, Not Melting Lack of endothermic peak in the Reversing signal indicates the sample is decomposing and not melting Drugs; TGA Analysis of Cold/Allergy Tablet Shows Decomposition Between 100 and 150ºC Selecting MDSC® Experimental Conditions (Pan Type) Pan Type • Always do TGA experiment to determine volatile content and decomposition temperature ○ ○ ○ • Volatilization can hide other transitions Volatilization can affect sample properties or even structure Select pan type (crimped vs. hermetic) based on volatile content and desire to lose or retain volatiles In general, select thinnest, lightest pan possible for the sample/application ○ Thin, light pans provide better heat transfer and will permit shorter modulation periods and faster average heating rates TGA Data Shows 5% Weight Loss in Drug Monohydrate It Does Matter What Pan you use Monohydrate Pharmaceutical sample MDSC Shows Increase in Cp During Loss of Water Due to Dehydration of Crystalline Hydrate Non-Hermetic Pan Drugs; MDSC Provides Sensitive and Accurate Measurement of Cp for Casein Protein 20.0°C 1.33J/(g°C) Drugs; MDSC of Albumin Protein Shows Broad Glass Transition and an Endothermic Process at Tg on 1st Heat Drugs; MDSC of Albumin Protein Shows Shows Just a Broad Glass Transition on 2nd Heat Drugs; MDSC® Provides an Accurate Measurement of Tg’ for Freeze-Drying Enthalpy Plots Are Integrals of Heat Capacity Plots Integrals of 100% Crystalline and 100% Amorphous Heat Capacity Curves Can Be Used to Create an Enthalpy Plot Figure 1 Drug 3.75mg MDSC® .159/60/1 Figure 2 Effect of the Temperature-Dependence of the Heat of Fusion on Crystallization and Melting Peak Areas for a Drug The Enthalpy Plot Can Be Used to Calculate % Crystallinity Illustrating the Temperature Dependence of the Heat of Fusion on the Monohydrate Form of the Drug Figure 3 Figure 4; % Crystallinity of PET @160 °C Use of ATHAS Databank to Calculate % Crystallinity on 12.64mg Sample of Quench Cooled PET after Cold Crystallization 20°C/min
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