Lubricants

>>more than additives
Lubricants
Group
> > A successful philosophy
Delivering s up e ri o r produc t s ou r c u st o me r s w a n t
Chemson is one of the world’s leading producers of
Optimum quality is the company’s number one
PVC and glass additives for the processing industry.
priority from factory-floor to delivery point. A
Today’s international operation has emerged from
talented, flexible and committed team are motivated
the amalgamation of six companies in five countries
by the highest standards of quality. The following
to create a dynamic and world-class operation with
audits by independent institutes confirm Chemson’s
group headquarters in Arnoldstein, Austria.
commitment to these rigorous standards:
Crucial to company success is adaptability in
> Chemson Austria ISO 9001:2000
response to changing customer needs in a
> Chemson Germany ISO 9001:2000 and ISO 14001
challenging and evolving international market. We
> Chemson UK ISO 9001:2000 and ISO 14001
give our clients a perfect combination of great value,
> Chemson Brazil ISO 9001:2000 and ISO 14001
quality products, innovative R&D, international
> Chemson USA ISO 9001:2000
experience and reliable delivery underpinned by a
> Chemson Australia ISO 9001:2000
service-led philosophy that runs through all internal
> Chemson China ISO 9001:2000
and external processes.
> Chemson Netherlands ISO 9001:2000 and ISO 14001
www.chemson.com
>> M e t a l s o a p s a n d lubri c a n ts
The smo ot h p a t h t o o p t i m um o u t p u t
Product versatility
Lubricants play a decisive role in the achievement
Today, PVC is used in a myriad of applications,
of the desired rheology in PVC. Depending on the
which range from basic utilitarian products, to
slip additive system employed, the processing
specialist, high-tech items. The world of PVC
behaviour, output, mechanical characteristics and
technology that we are so familiar with and
appearance of the final product can be considerably
dependent upon today however, would have been
upgraded.
impossible without the use of stabilisers and
lubricants.
Easier processing
Lubricants and metal soaps are essential additives
Lubricants reduce the frictional heating and shear
in PVC processing. They facilitate and simplify PVC
between two surfaces, i.e. on the one hand between
manufacturing by decreasing the friction between
the polymer molecules and metal surfaces of the
the PVC chains and reducing the wall adherence
processing equipment, and on the other, between
of the PVC melt. Products with a wide range of
the polymer particles themselves. Lubricants are
chemical compounds are employed for this
generally divided into internal and external groups.
purpose. Chemson has built up an extensive
This differentiation is relatively fluid as in the
knowledge base within the PVC additive sector and
majority of cases both internal and external
offers an extensive product selection for practically
characteristics are combined, although one effect
every application.
predominates.
Neutral and basic lead and calcium stearates are
Due to their chemical structure, internal lubricants
typical examples of metal soaps, which can be used
are largely compatible with the polymers and have
as both lubricants and co-stabilisers.
the following effects:
> A reduction in friction heat
> Listab 51 – dibasic lead stearate
> Postpone gelation
> Listab 28 – neutral lead stearate
> Lower melt viscosity
> Listab CA – calcium stearate
> Improved flow characteristics
> Listab CAL – calcium laurate
> Listab ZN – zinc stearate
External lubricants are largely active between the
> Listab ZNL – zinc laurate
polymer melt and the surface of the processing
equipment with a focus on:
> Delayed gelation
> Improved gloss
> Reduced friction
> Provide release properties
Group
3
> > Ty p e r a n g e
Addit ives f o r s uc c e s s
Chemson has developed an extensive range of lubricants characterised by excellent price-performance ratio
and which meet special requirements such as high production speeds with extensive processing possibilities
throughout a range of production facilities.
Product Range NAFTOLUBE®
®
Lubricants for Polymers
Approximate
Melting Point (°C)
Naftolube
Product Name
Basic Chemical Description
PPX
Natural Paraffin
o
o
56
FTP
Synthetic Paraffin
o
o
108
PPC
Synthetic Paraffin
o
o
PMX
Micro Paraffin
o
STS
Stearic Acid
o
o
STO
Hydroxy-Stearic-Acid
o
o
73-78
STA
Ethylene Bis Stearamide
o
139-144
MSG
Fatty acid esters of Polyols
Basic Functionality
Internal
Bifunctional
Physical Form
External Powder
o
Flake
Tablet
Drop Point
73
o
76-83
o
58
o
o
GHR
o
o
84-90
SPP
o
o
48-52
ELK
Fatty acid esters
MSO
MSE
SRL
Fatty alcohol
ELQ
Esters of long chain alcohols
ELP
58
o
o
52-56
o
o
98-104
o
o
82
o
o
48-54
o
o
o
o
42-47
51
o
o
55-58
ELS
o
o
43
SAG
o
o
KGS
o
o
SAP
OPH
Complex esters
Melting Point
105-115
o
o
5198-104
OPA
o
o
138-142
OPG
o
o
108-111
PVO
o
o
103-108
PEF
o
o
117-122
PEH
o
o
135
PEA
o
o
103-110
o
o
87
CBL
Polyethylene waxes
Blend
www.chemson.com
4
>> Ty pe r a n g e
Effect ive a nd re l i a bl e
o
Opaque
opak
0,1 - 0,5
FTP
o
0,1 - 0,2
PPC
o
0,1 - 0,2
PPX
o
PMX
0,1 - 0,3
o
STS
Flexible
P V PVC
C -
Gleitmittel für
Lubricants
for Polymere
Polymers
Typische
Typical Dosierung
Dosage
Level (phr)
Rigid
PVC
PVC-Hart
Translucent
translu
Auswirkung
auf die
Effect on
transparency
Glass
Clear
glasklar
Longer
Verlängeru
Auswirkung
auf die
Effect on
gellification time
Shorter
Verkürz
Higher
Erhöh
Lower
Senkun
®
Produktpalette
Product
Range NAFTOLUBE
NAFTOLUBE®
®
Auswirkung
auf die
Naftolube
Effect on
Naftolube ®
meltviscosity
Product Name
0,1 - 0,5
0,1 - 0,2
STO
o
0,1 - 0,5
0,1 - 0,5
STA
o
0,1 - 1,5
0,1 - 0,5
o
MSG
0,2 - 1,0
GHR
o
0,2 - 1,0
SPP
o
0,2 - 1,0
o
ELK
0,5 - 1,0
0,1 - 0,5
MSO
o
0,1 - 0,5
MSE
o
0,1 - 0,5
SRL
o
0,2 - 1,0
ELQ
o
0,2 - 1,0
ELP
o
0,2 - 1,0
SAP
o
0,2 - 0,8
ELS
o
0,2 - 1,0
SAG
o
0,2 - 0,8
KGS
o
0,2 - 1,0
OPH
o
0,1 - 0,2
OPA
o
0,05 - 0,1
OPG
o
0,1 - 0,2
PVO
o
0,1 - 0,3
0,1 - 0,5
PEF
o
0,1 - 0,8
0,1 - 0,2
PEH
o
0,1 - 0,8
0,1 - 0,2
PEA
o
0,1 - 0,8
0,1 - 0,2
CBL
o
0,1 - 0,8
0,1 - 0,2
Group
5
> > Ty p e r a n g e
W ide app l i c a t i o n ra ng e
Product Range NAFTOLUBE®
Lubricants for Polymers
Typical Applications
Rigid PVC
Flexible PVC
Other Polymers
Naftolube®
Product
Name
Lubricant with excellent wetting properties, most
suitable in combination with high filler levels
PPX
High efficient external lubricant, good metal release
properties
FTP
External lubricant with medium high melting point
PPC
High efficient external lubricant with medium high melting
point and excellent wetting properties
External reactive lubricant
PMX
General purpose, limited compatibility
External lubricant with good competibility
General purpose for most applications
External lubricant, general purpose
External lubricant with additional slip (anti-block)
properties on the final product
STS
STO
Processing aid for ABS and
Polystyrene
STA
Pure internal lubricant
MSG
Internal lubricant with medium high melting point
GHR
Internal/External lubricant contribues to the initial color
SPP
General purpose internal/external lubricant
Processing aid for Poly Carbonate
General purpose bifunctional lubricant with excellent
compatibility, good metal release
ELK
MSO
General purpose
MSE
Internal lubricants with excellent wetting properties
SRL
Universelles internes Gleitmittel mit höherem
Schmelzpunkt als Naftolube ELP
General purpose internal lubricant for extrusion and
injection moulding
Although mainly internal lubricant, excellent release
properties
ELQ
ELP
Release agent for Poly Urethane
SAP
Sheeting and blow moulded articles
ELS
Release agent for calandered foil and blow moulded
articles
SAG
General extrusion, calandering and blow moulding
KGS
Fusion promoter for extrusion, release effect
OPH
Strong fusion promoter, strong release effect, mainly for
Sn-based formulations
Fusion promoter for extrusion, release effect
OPA
General extrusion, good release effect
OPG
Fusion promoter for extrusion, release effect. Improved
compatibility
PVO
General purpose, good release effect
General extrusion, good release effect
General purpose, good release effect
General extrusion, good release effect
General purpose, good release effect
General extrusion, good release effect
PEF
PEH
PEA
External lubricant-blend with medium high
melting point
CBL
www.chemson.com
6
>>Individuality
Customised solutions from Chemson
Application-oriented solutions are produced
in close co-operation with customers to
deliver the perfect product to an exact
specification.
>> Austria
Headquarters
Chemson Polymer-Additive AG
Industriestrasse 19
A-9601 Arnoldstein
Phone: +43/4255-2226
Fax:
+43/4255-2435
E-mail: [email protected]
Video conferencing
Glassblend GmbH
Industriestrasse 19
A-9601 Arnoldstein
Phone: +43/4255-2226-323
Fax:
+43/4255-2435-6
E-mail: [email protected]
>> Great Britain
Chemson Ltd.
Hayhole Works
Northumberland Dock Road
Wallsend, Tyne & Wear
NE28 OPB
Phone: +44/191-259-7000
Fax:
+44/191-259-7001
E-mail: [email protected]
Video conferencing
>> Germany
Chemson GmbH.
Kreuzauer Strasse 46
52355 Düren
Phone: +49/2421-595-02
Fax:
+49/2421-595-380
E-mail: [email protected]
Video conferencing
Office Frankfurt
Trakehner Strasse 3
60487 Frankfurt am Main
Phone: +49/69-7165-2813
Fax:
+49/69-7165-2236
E-mail: [email protected]
Video conferencing
>> France
Chemson Polymer–Additive AG
Bureau de Ventes France
530 Chemin du Moulin
F-84450 Saint Saturnin les Avignon
Phone: +33/490-2266-50
Fax:
+33/490-2266-51
E-mail: [email protected]
>> Australia
Chemson Pacific Pty. Ltd.
25, Euston Street
Rydalmere New South Wales
Australia, 2116
Phone: +61/298-98-1088
Fax:
+61/298-98-1880
E-mail: [email protected]
>> Brazil
Chemson Ltda.
Av. Brasil, 4.633 - Distrito Industrial CP 59
CEP 13500-970 Rio Claro-SP
Phone: +55/19-3522-2203
Fax:
+55/19-3522-2201
E-mail: [email protected]
>> USA
Chemson Inc.
7825 Holstein Avenue
Philadelphia, PA 19153
Phone: +1/215-365-1082
Fax:
+1/215-365-3025
E-mail: [email protected]
>> China
Dalian Chemson Chemical Products Co. Ltd.
Dalianwan Town
Ganjingzi District, Dalian City
Phone: +86/411-7109-419
Fax:
+86/411-7109-420
E-mail: [email protected]
www.chemson.com
Group