IFS Company Profile - Integrated Flow Solutions

IFS Company Profile
COMPANY PROFILE
♦
♦
Full Company Name and Address
Sales & Marketing
Engineering & Manufacturing
Integrated Flow Solutions, LLC
9807 Whithorn
Houston, Texas 77095
Integrated Flow Solutions, LLC
6461 Reynolds Road
Tyler, Texas 75708
Mailing Address
9807 Whithorn
Houston, Texas 77095
P. O. Box 7095
Tyler, Texas 75711
Telephone
Number:
Facsimile
Number:
Telephone
Number:
Facsimile
Number:
Website:
♦
281-855-8125
281-855-3504
www.integratedflowsolutions.com
Email
Address:
903-595-6511
903-595-4774
[email protected]
Remit / Payment Address
Integrated Flow Solutions, LLC
P. O. Box 7095
Tyler, Texas USA 75711
Type of Ownership:
Owner:
Year of Incorporation
Government Classification:
Type of Business:
Annual Sales:
2007
2008
2009
2010
2011 (Estimate)
Dun & Bradstreet Number:
Federal ID Number:
Texas Direct Pay Number:
Privately Held Corporation
B27 LLC
1979
Limited Liability Corporation
Engineered To Order Gas & Liquid Process Solutions
Integrated Flow Solutions..
$35MM
$43MM
$36MM
$36MM
$42MM
093516474
01-0727249
1-75-2349067-4
1
COMPANY PROFILE
Integrated Flow Solutions, LLC (IFS), formerly Flowtronex International, specializes in
the design and manufacture of engineered to order liquid and gas handling process
systems for a variety of industries. Founded in 1979 as an outgrowth of the pump
distribution business, IFS began serving the oil and gas market, then expanded into turf
grass (Flowtronex/PSI), power, and general industrial. In 2002, Flowtronex/PSI and the
brand, “Flowtronex” was sold to ITT. Flowtronex International was renamed Integrated
Flow Solutions, LLC.
B27 Companies include:
2
COMPANY PROFILE
NUMBER OF IFS EMPLOYEES
♦
Overall Number of Employees
97
1.
Houston, Texas
William H. Marsh
Meril Moen
Lewis Solomon
Juan Patino
Company Officials:
President
Market Manager – Upstream Oil & Gas
Market Manager – Mid/Downstream Oil & Gas
Market Manager – Latin America/Caribbean
Market Manager – Power/Environmental
Plano, Texas
Jim Raydo
General Manager
Operations Manager
Tyler, Texas
John McIntyre
Michael Roberts
Project Management Team
2.
Engineering Manager
Product Support Manager
Quality Control Manager
Purchasing Manager
Parts Manager
Engineering:
Mechanical Engineers
Electrical Engineers
Designers
Draftsmen
Dave Pollan
Troy Urbantke
Lourdes Aguilar
Leandro Bruno
David Jones
Eric Pink
Clay Reagan
Kerry Maness
10
3
4
6
3.
Customer Support:
4
4.
Purchasing:
5
5.
Quality Control:
3
6.
Shop:
Number of Supervisors
Number of Inspectors
Average Number of All Production Workers
Average Number of Code Welders
Painters
Instrument Fitters
Mechanists
Pump Mechanics
5
1
50
15
3
7
7
4
3
COMPANY PROFILE
A sample of the IFS Product Line includes:
POWER
AIR QUALITY
UPSTREAM
OIL & GAS
Fuel Gas Cond.
Packages
Well Stream Chemical
Injection Packages
Anhydrous Ammonia
Storage & Unloading
Packages
Aqueous Ammonia
Storage & Unloading
Packages
Pressure Reduction
Station Packages
Wellhead Fuel Gas
Conditioning Packages
Crude Oil Heating
Packages
Water Injection/Crude
Oil Pump Packages
Wellhead Instrument
Fuel Gas Conditioning
Packages
Unloading/Loading
Packages
MIDSTREAM
DOWNSTREAM
OIL & GAS
Coker Filtration
Packages
Burner Fuel Gas
Conditioning
Packages
Refinery Ammonia
Flow Control
Packages (FCCU)
Volatile Organic
Compound Vapor
Control Packages
Compressor Seal Gas
Conditioning
Packages
GENERAL
INDUSTRIAL
Process Fluid
Heating Packages
Boiler Feedwater
Tank/Supply
Packages
High & Low Pressure
Condensate
Packages
Plant Water Booster
Packages
Lube Oil Blending
Packages
Tyler, TX Facility
100,000 Square Feet Under Roof Located on 7 Acres
100 Full Time Employees
18 Overhead Cranes
26’ Under Hook Height
All Services In-House
4
COMPANY PROFILE
♦
Facilities
1.
Building Bays & Crane Capacities:
Use
Type of Crane
Bay Dimen.
125’ x 60’
Fab
Overhead
110’ x 50’
Assy
Overhead
154’ x 50’
Mech
Overhead
154’ x 50’
Mech
Overhead
80’ x 30’
Fab
Overhead
100’ x 25’
Fab
Jib
No.
2
2
2
2
2
8
Capacity
15/20 Ton
25 Ton
3 Ton
3 Ton
3 Ton
5 Ton
2.
Warehouse – 20,000 Square Feet Truck Shipping & Receiving
3.
Coatings:
Enclosed Grit Blasting 20’ x 38’ x 12’
Enclosed Heated Paint Booth 20’ x 48.5’ x 16’
Enclosed Paint Booth 12’ x 12’ x 8’
Outdoor Sand Blasting Pad
4.
Maximum Size & Weight of Fabricated Units Inside the Shops Only
24’ Wide by 25’ High at 100,000 Pounds Maximum
Hook Height
20’
20’
13’
10’
10’
18’
Major Fabrication Equipment
Equipment Type
Union Horizontal Boring Mill
Summit Horizontal Boring Mill
Muzak Lathe
Muzak Lathe
Clausing/Colchester Lathe
Victor Lathe
Precision Vertical Mill
Nardini Lathe
Promaster Lathe
Planer Mill
Radial Arm Drill
Abrasive Cut Off Machine
Johnson Band Saw
Wire Feed Welding Machines
Manual Welding Machines
CM-2040 13B Beam Profile Machine
Magnatech Pipeline II Welding System
Iron Worker
Plasma Cutting Equipment
Pipe Positioner
Track Torch
Ludeca Optalign Plus Laser Shaft/Coupling Alignment Tool
IRD 290 Rotor Balancer
IRD 885 Vibration Analyzer
TN Model 9277 Metal Analyzer
Hydrotest Equipment
Hydrotest Equipment
Numerous Hand Power Tools
Qty.
Size or Capacity
1
1
1
1
1
1
1
1
1
1
1
1
2
19
7
1
1
1
2
1
2
1
1
1
5”
4”
34” x 120”
18” x 60”
18” x 80”
20” x 80”
15” x 52”
21” x 120”
17” x 80”
42” x 20”
1
2
20”
3/4” x 37”
300 to 400
400 Amp
90 Ton
1-1/2 Ton
30,000 PSI
10,000 PSI
5
COMPANY PROFILE
Material Fabrication Capabilities & Limitations
Material
Carbon Steel
Stainless Steel
Chrom-Moly
4130
Alloy 20
Cu-Ni
Min. Thk.
Max. Thk.
Min. O.D.
0.063”
0.063”
0.063”
0.187”
0.063”
0.063”
1.25”
1.8”
0.50”
1.5”
0.436”
0.406”
1.0”
0.50”
1.0”
2.875”
1.0”
1.0”
Inspection & Tests
In-House - Three personnel are ASNT Level II for Liquid Penetrant, Magnetic Particle &
Radiographic Film interpretation. Positive material identification.
Outside – All Radiographic & Ultrasonic are conducted by the following:
PROFESSIONAL SERVICE INDUSTRIES, INC.
317 West Harrison Road
Longview, Texas 75604
903 759 4192
BONDED INSPECTION INC.
3840 Marquis Street
Garland, Texas 75042
972 276 0846
Industry Standard Codes
Vessels code stamped ASME Sections VIII & National Board Registered
Piping designed to ANSI B31.1B31.3
Piping fabricated to ASME Section IX
Structural Steel Assembly Designed to AWS D1.1
SSPC Systems and Specifications
UL Electrical Control Panel Construction
Certifications:
ASME Code Stamp Certificates, U, UM, R
National Board Certificate
UL Panel Shop Certificate
IEC Control Panel Certification
ISO 9001:2008
6
COMPANY PROFILE
SELECTED MAJOR PROJECTS
Ammonia Flow Control Package
Customer: San Diego Gas & Electric
Intercooler Water Circ. Package
Customer: GE/Basin Electric
Water Injection Pump Package
Customer: Chevron
Ammonia Flow Control Package
Customer: Sunoco Refinery
Chemical Injection Packages
Customer: Petrobras
Chemical Injection Packages
Customer: Chevron
7
INTEGRATED FLOW SOLUTIONS
PAGE 2
STATEMENT OF AUTHORITY AND RESPONSIBILITY
THIS MANUAL OUTLINES AND DEFINES THE QUALITY CONTROL PROGRAM TO ENSURE THAT
THE COMPANY IS AT ALL TIMES IN COMPLIANCE WITH THE MINIMUM REQUIREMENTS OF THE
ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII, DIVISION 1 AND THE NATIONAL
BOARD INSPECTION CODE; HEREAFTER REFERRED TO AS THE CODE.
THE PRESIDENT FULLY SUPPORTS THIS QUALITY CONTROL SYSTEM AND GIVES THE
QUALITY CONTROL MANAGER COMPLETE AUTHORITY, RESPONSIBILITY, AND THE
ORGANIZATIONAL FREEDOM TO IDENTIFY QUALITY CONTROL PROBLEMS AND TO PROVIDE
SOLUTIONS. THE CERTIFIED INDIVIDUAL HAS THE ASME AUTHORITY CONCERNING THE
CONSTRUCTION OF “UM” STAMPED VESSELS. ALL PERSONNEL ARE HEREBY INSTRUCTED
TO GIVE FULL COMPLIANCE TO THIS MANUAL AND THE CODE.
ANY PROBLEMS CONCERNING CODE COMPLIANCE THAT CANNOT BE RESOLVED BY THE
QUALITY CONTROL DEPARTMENT, SHALL BE BROUGHT TO THE QUALITY CONTROL MANAGER
FOR FINAL RESOLUTION WITHOUT COMPROMISE OF THE CODE OR THIS QUALITY CONTROL
MANUAL.
February 11, 2009
______________________________________________
PRESIDENT
DATE
Certificate of Compliance
Certificate:
1621441
Master Contract:
228216
Project:
1621441
Date Issued:
2005/02/21
Issued to:
Integrated Flow Solutions
6461 Reynolds Road
Tyler, TX 75708
USA
Attention: Ryan Skender
The products listed below are eligible to bear the CSA Mark shown
Issued by:
James Rusnak
Authorized by: Janusz Pankowski, Manager of
Certification Services
PRODUCTS
CLASS 3211 09
- INDUSTRIAL CONTROL EQUIPMENT - Special (Custom) Industrial
Control Assemblies
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DQD 507 2003/01/31
Certificate:
1621441
Master Contract:
228216
Project:
1621441
Date Issued:
2005/02/21
APPLICABLE REQUIREMENTS
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DQD 507 2003/01/31
IFS Customers