Fernández et al., e-rheo.pt, 4 (2004) 21-28 YIELD STRESS AT DIFFERENT POTATO PUREES C. Fernández, M.D. Alvarez* and W. Canet Department of Plant Foods Science and Technology, Instituto del Frío-CSIC, José de Novaís nº 10, E28040 Madrid, Spain. Fax: +34 91 5493627; Phone: +34 91 5492300 e-mails: [email protected], [email protected], [email protected] * -Corresponding author Keywords: Steady shear, dynamic rheological test, flow curve, yield stress, freezing Nomenclature: σ – Shear stress in eqs. (1) to (3) . γ − Shear rate eqs. (1) to (4) σ0Β − Bingham yield stress in eq. (1) η’ − Bingham plastic viscosity in eq. (1) σ0C − Casson yield stress calculated as (K0c)2 from eq. (2) Kc − Slope in eq. (2) used for calculating Casson plastic viscosity, ηCa σ0H − Herschel-Bulkley yield stress in eq. (3) KH − Consistency index in eq. (3) nH − Flow behaviour index in eq. (3) σ0BO − Yield stress from Bohlin option σ0BM − Yield stress from Bingham method G’− Storage modulus G” − Loss modulus σGe − Experimental yield stress η*− Complex viscosity in eq. (4) α − Shift factor for correcting the frequency in eq. (4) ω − Frequency in eq. (4) η − Apparent or steady viscosity in eq. (4) σDRI − Dynamic yield stress from method I σDRII − Dynamic yield stress from method II Abstract: Seven methods for determining yield stress of concentrated suspensions were applied to fresh and frozen natural and commercial purees at different temperatures. Since potato puree was consistent with Herschel-Bulkley flow behaviour, yield stress was more reliably determined by extrapolation of the flow curves assuming the Herschel-Bulkley model than Bingham and Casson models. Methods for determining yield stress by dynamic rheological tests were tedious and are not always applicable. Given the high correlation between Herschel-Bulkley yield stress and that as determined by Bohlin option (R2 = 0.8735), Bohlin’s “Yield stress option” appears to be highly useful for direct measurement of this property in potato puree. Temperature influenced yield stresses more in frozen than in fresh purees, both natural and commercial. At equal temperatures, processing reduced yield stresses in natural puree but increased them in commercial puree, showing that their structures were not affected in the same way. 21 Fernández et al., e-rheo.pt, 4 (2004) 21-28 1. INTRODUCTION Many commercially valuable foods like apple sauce and tomato paste are concentrated dispersions of insoluble matter in aqueous media. Their rheological behaviour, especially yield stress, is important for industrial handling, storage, processing and transport of concentrated suspensions [1]. Yield stress means the stress that must be exerted simply to move one fluid layer past another [2], and it plays a role in the coating of solid surfaces. In terms of the strength of the coherent network structure, it is the force per unit area required to achieve breakdown of the structure followed by the cleavage of network bonds or linkages connecting the flow units [3], [4]. Several methods have been employed for the determination and comparison of the yield stress of food suspensions, but most magnitudes of yield stress are determined by extrapolation of shear rate-shear stress data according to several flow models such as those of Casson, Herschel-Bulkley and Mizrahi-Berk [4], [5], [6]. With the availability of automated rheometers, dynamic rheological tests can also be used to determine yield stresses of food and non-food suspensions [4], [7], [8], [9], [10], [11]. The main objectives of the present study were (1) to determine, compare and correlate the yield stresses of two different potato puree types obtained by seven established methods, and (2) to study the effect of sample temperature and freezing on the magnitudes of the yield stresses. 2. MATERIALS AND METHODS 2.1. Preparation of samples For preparation of natural puree, fresh tubers (cv. Kennebec) were selected. Tubers were manually washed, peeled and diced. Natural potato purees were prepared from 395 g of potatoes, 150 ml of milk, 100 ml of water and 5 g salt using a Thermomix TM 21. Ingredients were cooked (20 min/100 °C), and the liquid evaporated was determined by weighing the ingredients before and after boiling. This was compensated by addition of boiling water, and the ingredients were again cooked (5 min/100 °C). The mash was triturated for 40 s. The product was homogenised through a stainless steel sieve (diameter 1.5-mm). For preparation of commercial puree, aseptically packed commercial dehydrated potato flakes were used and mashed prepared according to label instructions. Following preparation, half of each sample was packed in polyethylene plastic, sealed under light vacuum (-0.05 MPa) on a Multivac packing machine and immediately frozen to –80 °C. The packs were then kept for 1 week in a freezer at –80 °C. Rheological measurements of frozen samples were made after samples had been allowed to thaw overnight in a domestic refrigerator. Rheological behaviour was evaluated on the samples with temperature ranging from 25 to 65 °C. Temperatures were reached in the fresh and frozen/thawed samples by placing them in a CB60VS waterbath with a constant product weight:water volume ratio of 1:20. Water and product temperatures were monitored by K-type thermocouples using a hardware and 22 Fernández et al., e-rheo.pt, 4 (2004) 21-28 software system developed with the LabWindows/CVI package for automation of the thermal process control [12]. 2.2. Rheological measurements A Bohlin CVR 50 controlled-stress rheometer was used to conduct steady shear and small amplitude oscillatory shear experiments (SAOS) using a plate-plate sensor system with 2-mm gap (PP40, 40 mm) and a solvent trap to minimize moisture loss during tests. Samples were allowed to relax for 5 min before conducting rheological measurements such as equilibration time after loading the sample on the sensor system. Temperature control was carried out with a Peltier Plate system (-40 to +180 °C). Each curve presented is a typical one out of two run. 2.3. Steady shear and yield stress data Flow curves were obtained at shear rates of 0.1-100 s-1 approximately, which is the range of interest in food texture studies [13]. Data were fitted to the Bingham (1), Casson (2) and Hershel-Bulkley (3) models [4]. Bingham, Casson and Herschel-Bulkley yield stresses were obtained respectively by extrapolation of shear rate-shear stress data according to flow models (1)-(3). . σ − σ0Β = η’ γ 0.5 σ (1) . 0.5 = K0c + Kc( γ ) . σ − σ0Η = ΚΗ( γ ) (2) nH (3) 1000 20000 15000 100 10000 5000 0 0 10 5 10 15 20 25 30 35 40 45 50 55 60 500 450 400 350 300 250 200 150 100 50 0 1000 Yield stress 10 1 0 0 time (s) 100 20 40 60 80 100 120 140 -1 Viscosity Shear rate (s ) Shear Stress Shear stress (Pa) - Frozen/thawed natural potato puree Shear stress (Pa) - Frozen/thawed commercial potato puree Apparent viscosity (Pas) - Frozen/thawed natural potato puree Apparent viscosity (Pas) - Frozen/thawed commercial potato puree Figure 1a - Yield from Bohlin “Yield Stress Option” Figure 1b - Yield from the Bingham Method 23 Appare nt v iscosity (Pas) Yieldstress 25000 She ar stre ss (Pa) 30000 Shear stress (Pa) Instantaneus Viscosity (Pas) Bohlin also obtained yield stress using Bohlin “Yield stress option” (σ0BO) through the viscometry stress ramp test, which involves applying a gradually increasing stress and monitoring the instantaneous viscosity for an inflexion of the curve: i.e. the onset of flow (fig. 1a.). Besides, yield stress was obtained by direct extrapolation of the straight-line portion of shear rate-shear stress data (σ0BM) in accordance with Michaels and Bolger [14] (fig. 1b.). This way of obtaining yield stress is known and is referred to as the Bingham method in this work. Fernández et al., e-rheo.pt, 4 (2004) 21-28 2.4. Yield stress from dynamic shear data Magnitudes of storage modulus G’ and loss modulus G” were determined for each sample from stress sweeps at 1 rad.s-1. As the strain was increased, G’ and G” remained relatively constant until at a critical value of strain the magnitude of G’ decreased sharply and that of G” increased sharply (fig. 2a.). The magnitude of G’ at the critical strain value was recorded as the experimental yield value (σGe) [15]. 2E+00 10000 1E+00 1E+00 G' (Pa) 100 Strain ( ) G', G" (Pa) Experimental Yield value 1000 G" (Pa) 1E+00 8E-01 6E-01 Yield stress 4E-01 2E-01 10 0,00 1E-05 0,00 0,01 0,10 1,00 0 10,00 20 40 60 80 100 120 140 160 180 200 Shear stress (Pa) Strain, γ ( ) Figure 2a - Yield from dynamic rheological test, Figure 2b - Yield from dynamic rheological test, Method I Method II For some of the potato purees studied, a modified Cox Merz rule was found to be applicable to: . . η* (αω) = η ( γ )ω = γ (4) In separate experiments, frequency sweeps over the range 0.1-100 rad.s-1 were conducted in the linear viscoelastic domain, and shift factors (α) for Cox-Merz plots were determined from plots of steady shear viscosity shear rate and complex viscosity frequency data as described earlier [15]. The product of the Cox Merz shift factor (α) and σGe was calculated to obtain the corrected dynamic yield stress, which in this study is designated dynamic yield stress from method I, σDRI. It is also possible to determine yield stresses from dynamic tests by plotting strain versus shear stress (fig. 2b.). The shear stress corresponding to the intersection of the tangents and the two distinct segments of the strain-shear stress curve is considered to be the yield stress and in this study is called the dynamic yield stress from method II, σDRII. Therefore, a total of seven different methods were applied to obtain yield stresses for the two types of potato purees studied. 3. RESULTS AND DISCUSSION Tables 1 and 2, respectively, show the magnitudes of yield stresses obtained for fresh and for frozen/thawed natural and commercial potato purees using the different methods applied at the different sample temperatures studied. In fresh natural puree, the temperature did not appear to affect the yield stress values obtained from the Bingham model, σ0B. However, in frozen/thawed natural potato puree, σ0B was clearly higher at 25 °C than at the other sample temperatures. In natural potato puree, except for 25 °C, σ0B values were lower in the processed than in the fresh samples, indicating that 24 Fernández et al., e-rheo.pt, 4 (2004) 21-28 freezing decreased the strength of the network structure of the samples. The effects of both temperature and processing on Casson yield stresses σ0C were similar to those found for Bingham yield stresses. Table 1 - Magnitudes of yield stress (Pa) in natural potato puree using different methods. Fresh natural potato puree Bingham yield stress, Temp σ0B (°C) 25 201.7 35 169.0 45 169.7 55 127.0 65 182.4 25 35 45 55 65 226.6 74.6 68.9 113.4 84.7 Yield stress Yield stress Casson Herschel from from yield Bulkley Bohlin Bingham Experiment Cox-Merz Dynamic Dynamic Stress, yield stress, Option, Method, al yield rule shift yield stress yield stress σ0C σ0H σ0BO σ0BM stress, σGe factor, α (I), σDRI (II), σDRII 9089.4 0.008 164.1 105.5 32.6 345 72.7 200 11930 0.005 147.6 111.2 60.7 228 59.6 199 10305 0.009 166.0 117.8 61.4 175 92.7 167 10899 0.005 116.5 100.9 33.0 145 54.5 240 14076 0.007 164.1 151.8 33.5 215 98.5 193 Frozen/thawed natural potato puree 211.1 56.3 51.1 73.8 63.9 75.9 11.1 25.8 33.5 41.4 12.9 8.3 8.0 11.9 8.4 302 120 116 217 121 6406.6 2397.6 2287.2 3785.3 2282.8 0.008 0.014 30.3 31.9 250 39 29 40 37 For natural puree exhibiting non-linear plastic behaviour (fig. 1b.), the correlation coefficients of the fits to the Casson model were higher than those corresponding to the Bingham model for all temperatures. In fresh natural puree, Herschel-Bulkley yield stress values, σ0H, exhibited a non-identifiable trend with sample temperature, whereas in processed samples, the σ0H value was higher at 25 °C than at the other temperatures. From the σ0B, σ0C and σ0H yield stresses, it would appear that the effect of temperature was more pronounced in processed than in fresh samples. In natural puree, σ0H values were also lower in the processed than in the fresh samples at all temperatures, more clearly evidencing fluidification of the product with processing. As was to be expected from the shape of the flow curves of potato puree (fig. 1b.), of the models used, the Herschel-Bulkley equation was the one for which fits gave the highest correlation coefficients. In both fresh and frozen/thawed natural purees (Table 1), yield stresses obtained from the Bohlin option, σ0BO, followed a non-identifiable trend with sample temperature and, as was found for σ0H, σ0BO values were also clearly lower in frozen/thawed than in fresh samples at all temperatures. Bingham method yield stresses, σ0BM, decreased with sample temperature up to 55 °C in fresh natural puree, whereas in frozen/thawed natural puree, σ0BM decreased with temperature up to 45 °C. Except for 55 °C, σ0BM values were lower in frozen/thawed than in fresh samples. It must be considered that even if the extrapolation is performed carefully, the yield values obtained by the Bingham method are somewhat uncertain for potato purees that exhibit a pronounced non-linear shear stress-shear rate ratio. In frozen/thawed natural puree at 25, 35 and 45 °C, σDRI could not be obtained; relationships between complex and steady viscosities in these samples were non-linear and therefore it was not possible to multiply experimental yield stresses by the Cox-Merz rule shift factor for these temperatures. In contrast, in fresh natural puree, relationships between complex and steady viscosities were linear at all temperatures. σDRI values in fresh natural puree exhibited a non25 Fernández et al., e-rheo.pt, 4 (2004) 21-28 identifiable trend with sample temperature. In natural puree, dynamic yield stresses (II), σDRII, were lower in processed than in fresh samples for all the temperatures except 25 °C. In fresh samples, temperature had a non-identifiable influence on σDRII values, while in processed samples the values corresponding to 25 °C were higher than those for other temperatures. In fresh commercial puree (Table 2), σ0B was lowest at 65 °C, while in frozen/thawed commercial puree, σ0B at 25 °C was clearly higher than at other temperatures. At 35, 45 and 55 °C, σ0B values were lower in processed than in fresh samples. As in the case of natural puree, the effect of both temperature and processing on σ0B and σ0C yield stresses in commercial puree was similar. Again, correlation coefficients were higher in the Casson model fits than those corresponding to the Bingham equation, indicating that a non-linear model is more suitable for characterization of potato puree flow behaviour. σ0H was higher in the frozen/thawed samples than in the fresh samples at all temperatures, indicating that the processing of commercial puree led to the formation of a coarsely aggregated structure. Table 2 - Magnitudes of yield stress (Pa) in commercial potato puree using different methods. Fresh commercial potato puree Bingham yield Temp Stress, σ0B (°C) 25 193.9 35 237.0 45 167.7 55 232.2 65 58.4 25 35 45 55 65 629.4 199.1 65.0 126.9 121.3 Casson Herschel yield Bulkley Yield stress Yield stress Experiment stress, yield stress, from Bohlin from Bingham al yield Option, σ0BO Method, σ0BM stress, σGe σ0C σ0H 2705.6 159.8 20.7 62.6 311 2163.8 185.9 22.6 49.1 395 1611.8 124.2 19.6 11.9 268 1721.5 156.1 29.0 12.9 463 1233.2 43.7 5.7 8.1 96 Cox-Merz rule shift factor, α - Frozen/thawed commercial potato puree 564.2 174.7 47.0 94.2 87.6 387.6 38.6 23.6 30.8 30.6 212.0 37.5 8.0 9.7 8.7 750 261 120 190 203 15552 4944 1517.5 1766.8 13956 0.020 0.015 0.020 0.020 Dynamic Dynamic yield yield stress (I) stress (II) σDRI σDRII 300 97 62 123 53 311 74.2 35.4 279.1 590 267 45 70 59 The temperature effect was more clearly apparent in the processed samples where σOBM was higher at 25 °C than at other temperatures. In fresh commercial puree at all temperatures, and in frozen/thawed puree at 45 °C, it was not possible to obtain dynamic yield stresses (I), σDRI, since in these samples the relationships between complex and steady viscosities were also non-linear. In frozen/thawed commercial puree, σDRI was much lower at 55 °C than at 25 °C, indicating a temperature effect. In order to quantify the differences between the magnitudes of the yield stresses obtained by the different methods, linear correlations from data for both puree types were established between the yield stress values produced by the six applied methods (Table 3). There was very good linear correlation (R2 = 0.9913) between Casson and Bingham yield stresses. However, Bingham yield stresses were higher in magnitude than Herschel-Bulkley yield stresses, and were higher by a factor of 2.5 than the yield stress values obtained from the Bohlin option. This would indicate that, if the flow curves for potato purees do not follow Bingham behaviour, yield values would be seriously overestimated by use of this model. In 26 Fernández et al., e-rheo.pt, 4 (2004) 21-28 certain cases, the Bingham yield value can be higher by a factor of 4-5 than the value obtained by non-linear extrapolation [16]. Table 3 - Equations and R2 for linear correlation between yield stresses of potato purees obtained by six different methods. Bingham yield stress, σ0B Casson yield stress, σ0C Herschel Bulkley yield stress, σ0H Yield stress from Bohlin Option, σ0BO Yield stress from Bingham Method, σ0BM σ0B 1 σ0C σ0C = 0.91σ0B – 13.96 (R2 = 0.9913) 1 σ0H σ0H = 0.63σ0B – 29.11 (R2 = 0.7978) σ0H = 0.70σ0C – 21.94 (R2 = 0.8447) 1 σ0BO σ0BO = 0.36 σ0B – 23.08 (R2 = 0.9147) σ0BO = 0.40σ0C – 18.13 (R2 = 0.9422) σ0BO = 0.50σ0H – 1.51 (R2 = 0.8735) σ0BM σ0BM = 1.16σ0B + 44.63 (R2 = 0.9376) σ0BM = 1.23σ0C + 67.55 σ0BM = 1.35σ0H + 133.67 (R2 = 0.8905) (R2 = 0.6268) σ0BM = 2.81σ0BO + 133.50 (R2 = 0.7867) 1 σDRII σDRII = 0.97σ0B – 19.02 (R2 = 0.8157) σDRII = 1.08σ0C – 8.00 (R2 = 0.8643) σDRII = 2.64σ0BO + 46.96 (R2 = 0.8486) σDRII = 0.73σ0BM – 30.02 (R2 = 0.6593) σDRII = 1.41σ0H + 36.32 (R2 = 0.8459) Dynamic yield stress (II), σDRII 1 1 There was good linear correlation (R2 = 0.9422) between Casson yield stresses and yield stresses from the Bohlin option. The highest magnitudes of yield stress were clearly produced by the Bingham method. These were almost 3 times higher than those obtained from the Bohlin option. The highest linear correlation of Herschel-Bulkley yield stresses was with yield stresses from the Bohlin option (R2 = 0.8735), the former being nearly twice the latter. Although yield stresses from the direct Bohlin option were the lowest, the Herschel-Bulkley model was the one that best characterised the flow behaviour of potato puree, and so this direct method would appear to be a reliable technique for measuring yield stresses in potato puree. We certainly think that if linear correlations between different yield stresses were established between different potato puree groups separately (that is, between fresh and frozen natural and commercial potato puree, or between fresh natural and commercial puree and frozen natural and commercial puree, or even between fresh natural puree, frozen natural puree, fresh commercial puree and frozen commercial puree, separately), comparisons of the ratios between different yield stresses could help us understand the differences between potato puree structures and how they are affected by processing. 4. CONCLUSIONS The experimental results indicated that the methods applied to the determination of yield stress constitute a complementary set of techniques that are useful in studying the rheology of natural and commercial potato purees, either fresh or frozen/thawed. The effects of sample temperature and freezing on yield stresses as determined by different methods are comparable. The influence of sample temperature on yield stresses was greater in the processed purees. In natural potato purees, yield stresses decreased with processing, indicating a weaker structure, whereas in commercial potato purees yield stresses increased with processing, indicating greater strength. The behaviour of potato puree was consistent with the Herschel-Bulkley model, which is therefore more reliable for determination of yield stress than the Bingham and Casson models. Determination of yield stress from dynamic rheological tests is extremely tedious, is not always 27 Fernández et al., e-rheo.pt, 4 (2004) 21-28 applicable and is more uncertain. Nevertheless, the high linear correlation found between Bohlin and Herschel-Bulkley yield stresses would suggest that the Bohlin “yield stress option” is a suitable tool for the direct measurement of yield stress in potato puree. 5. 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