The Use of Magnesium Hydroxide Slurry as a Safe and Cost Effective Solution for H2S Odor and Corrosion in Sanitary Sewer Systems Aileen Gibson Chris Knapp Steve Leykauf Wastewater Treatment History • In 1977, the Clean Water Act Increased Requirements for Secondary Treatment • Categorical Pre-treatment Reduced Heavy Metals • Shift from Phosphate to Sulfur Based Detergents • More Centralized Treatment • Low Flow Plumbing Fixtures Corrosion Effect DISSOLVED SULFIDE VS. TOTAL METALS M et a s e d i f l Su ls 10 15 10 5 Corrosion Threshold 0 1980 1985 1990 0 1995 DISSOLVED SULFIDE CONCENTRATION (mg/l) TOTAL METALS CONCENTRATION (mg/l) 20 Effects on Municipalities • Hydrogen Sulfide (H2S) Formation Has Increased • Accelerated Biogenic Corrosion • Increased Sewer and Plant Odors • Grease Buildup (Fats, Oil and Grease – FOG) • Treatment Plant Upsets • Higher Cost of Treatment Facts • U.S. Wastewater Infrastructure is Failing Faster than it is Being Replaced • Sanitary Sewer Overflows (SSO’s) are Very Costly Fiscally and Politically • Odor and FOG are Significant Problems Which Also Carry High Fiscal and Political Expense Corrosion Chemistry • When Dissolved Oxygen Falls Below 0.1 mg/l, Wastewater Turns Septic and Anaerobic • These Bacteria (SRB) Reduce Sulfate to Sulfide Producing the Rotten Egg Smell Called Sewer Gas H22S Gas H22S Gas D.O.<0.1 mg/l Corrosion Chemistry H22S H22S H22S H22S Gas H22S Gas H22S Gas SO42- HS- H H22S S • Hydrogen Sulfide Gas is the Principal Source of Odor and Corrosion • Evolution of H2S is a Function of Dissolved Sulfide Concentration, Water Temperature, Turbulence and pH At pH 7 Roughly 50% of the Dissolved Sulfide Can Exist As Hydrogen Sulfide H22S H22S H22S H22S Gas H22S Gas H22S Gas 1200 5.00 H2S(g) 4.00 H2S(aq) HS- 1000 800 3.00 600 2.00 400 1.00 200 0.00 0 3 4 5 6 7 pH 8 9 10 H 2 S(g) in air (ppm) H2 S (aq) and HS - in solution (mg/L) 6.00 SO42- HS- H H22S S Corrosion Chemistry Thiobacillus • In the Headspace H2S Gas is Biologically Converted to Strong Sulfuric Acid by Thiobacillus Bacteria • This Results in Corrosion of Sewage System Infrastructure Acid Attacks Concrete H22S + O2 = H2SO4 SO42- HS- H2S Magnesium Hydroxide Slurry Properties Properties Mg(OH)2 Purity, % (dry basis) Median particle size, microns Dry solids, % Viscosity, cps pH * THIOGUARD® Magnesium Hydroxide Slurry Typical* 98.8 3 61.0 200 10.0 How Does Magnesium Hydroxide Slurry Work? 1200 H2 S (aq) and HS - in solution (mg/L) 6.00 5.00 H2S(g) 4.00 H2S(aq) HS- 1000 H 2 S(g) in air (ppm) • Mg(OH)2 Raises the Wastewater pH to 8.08.5 Resulting In: Reduced Efficiency of SRB and Less Sulfide Production Reduced or Elimination of H2S Gas Production Reduced Corrosion Rate of Sewer Pipes 800 3.00 600 2.00 400 1.00 200 0.00 0 3 4 5 6 7 pH 8 9 10 Magnesium Hydroxide Slurry Benefits • Prevents Formation of H2S Odor & Corrosion in Municipal Collection Systems • Extends Life of Sewer System • Reduces FOG • Mg(OH)2 Dosage Is Not Dependent On Sulfide Concentration FOG (Fats, Oils & Grease) Before Mg(OH)2…. After Mg(OH)2 Magnesium Hydroxide Slurry Additional Benefits • Due to pH Buffering Ability of Mg(OH)2, Less Feed Points Are Required • No Sludge Is Formed As With Iron Salts • Non-Hazardous and Non-Corrosive • Improves Downstream Wastewater Treatment Operations Total System Treatment Benefits Mg(OH)2 Slurry Primary Treatment Collection System Biological Treatment Secondary Clarifier Disinfection Effluent Digestion Conditioning Dewatering Biosolids Case Study: Canton, OH • Using Mg(OH)2 at Stark County (Canton, OH) – High H2S at Plum Street Manhole in Waynesburg, OH – Inject 2 Miles Upstream in Magnolia Wetwell Injected Tg H2S Reduction Lowered Feed Rate Case Study: Summit County, OH Begin Tg Feed Intentionally Terminate Tg Feed Case Study: Akron, OH Started feeding Thioguard at 2:15pm 4-18-06 Start Seeing Effects of Thioguard Addition Case Study: Lagrange, IN 350 Injected Tg 300 Hourly Average Hourly Maximum H2S PPM at LS #6 250 Terminated Tg 200 150 100 50 0 5/14/07 0:00 5/16/07 0:00 5/18/07 0:00 5/20/07 0:00 5/22/07 0:00 5/24/07 0:00 5/26/07 0:00 Case Study: Steuben Lakes, IN 80 THIOGUARD Feed Starts 70 60 Start Seeing THIOGUARD Effects Here H2S PPM 50 Hourly Maximum 40 Hourly Average 30 20 10 0 2/27/2007 2/28/2007 2/28/2007 3/1/2007 3/1/2007 3/2/2007 3/2/2007 3/3/2007 3/3/2007 3/4/2007 3/4/2007 3/5/2007 Mg(OH)2 Slurry Handling • Slurry Requires Periodic Agitation to Keep Solids in Suspension • Maintain Minimum Line Velocity Through Feed Lines • Recommend Peristaltic or Progressive Cavity Pumps for Metering • With 0oC Freezing Point, Need Freeze Protection On Equipment Mg(OH)2 Slurry Equipment • Bulk Storage and Feed System – 2500-Gallon Tank With Heat Pads – Peristaltic Feed With VFD – Control Panel With Power and Control Signal Connections Mg(OH)2 Slurry Equipment • Tote Storage and Feed System • • • • • Agitator 275-Gallon Day Tank Control Panel Flow Meter Air-Driven Transfer Pump • Progressive Cavity Feed Pump Compared To Other Treatment Options Magnesium Hydroxide Slurry Is… • Less Expensive, Particularly At High Sulfide Concentrations • More Effective For Odor and Corrosion Control • Non-Hazardous and Non-Corrosive • Can be Used System-Wide • Solves More Problems Thank You. 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