CONFINED DISPOSAL FACILITIES: HISTORY AND TRENDS Jim Olsta CETCO, Arlington Heights, IL ABSTRACT Confined disposal facilities with filter layers have been used for disposal of dredged sediments for decades. Recent assessment of the environmental risk of contaminants in sediments has resulted in the use of lined confined disposal facilities. A case history outlines a contaminated sediment disposal facility designed with geosynthetics. Trends indicate more stringent requirements for confined disposal facilities in the future. INTRODUCTION Contaminated sediments are dredged from waterways to maintain navigable depths in the waterways or for environmental remediation. Per Miller (1998) confined disposal facilities (CDFs) is one the most widely used alternatives in the U.S. for placement of contaminated sediments. CDFs are diked areas designed to provide retention and storage of dredged material. CDFs function as settling basins, in terms of wastewater treatment technology. Typical CDFs were designed to retain greater than 99.9% of the sediment particles disposed. The dredged sediments are placed into the facility either mechanically by a clamshell or hydraulically by pipeline. Coarse sand and gravel sediments typically settle rapidly near the point of disposal while fine grained silt and clay sediments settle more slowly. Supernatant water is discharged from the CDF during dredging disposal operations. The CDF design is site specific. A CDF may be constructed as an upland site, a nearshore site with one or more sides constructed in the water or as an island containment area. Dikes for in-water CDFs are usually constructed in layers of heavy protective stone on the outside and progressively smaller soil particle size on the inside (Figure 1). Contaminants often bind with the fine sediments as the water percolates through the walls and into the ground. Permeability is reduced over time due to fine particle sediment sealing. CDF water quality monitoring is typically conducted during the dredging operation and consists of monitoring the effluent and open water sites near the discharge or around the CDF. Some facilities have monitoring wells installed in the dike walls. The Great Lakes Commission (2003) sites results of water quality monitoring have indicated that these CDF designs are highly effective at retaining the sediment solids and moderate concentrations of attached contaminants. The Chicago Area CDF is used to contain sediments removed to maintain navigation. In one biomonitoring study, organisms were collected in and around the Chicago Area CDF to detect evidence of PCB losses. Organisms from immediately outside the CDF were not significantly different from remote stations, indicating no discernable loss of PCBs from the CDF. TR_833_AM_EN_201401_v1 Figure 1. Traditional cross section of CDF dike with a filter layer. As discussed by Palermo and Averett (1999), such measures for highly contaminated material may not meet the regulatory requirements and more effective engineered containment measures are needed. Laboratory tests and computer models are available to determine the mobility of contaminants along these pathways (i.e. leachate, effluent, runoff, plant/animal uptake). Using these tests, the significance of a contaminant migration pathway can be determined and appropriate containment designed. Engineered containment features include bottom and sideliners, leachate collection, and covers. Liners consist of a layer of clay, conditioned dredged material or geosynthetic materials placed across the bottom and sides of a CDF to control leachate. Leachate collection systems, consisting of drainage layers or geocomposites and piping to collect leachate for treatment are sometimes used in conjunction with liners. To date, only a few dredged material sites have been constructed with liners. Covers provide several potential benefits for contaminant control by isolating the underlying dredged material from access by plants and animals, and reducing infiltration of precipitation into the fill, thereby reducing leachate volume. Surface cover construction for CDFs can be problematic due to the soft nature of newly placed dredged material, especially material that has been hydraulically placed in the CDF. Compacting clay is difficult under such conditions and is susceptible to differential settlement. Geosynthetics such as geogrids, geomembranes, geosynthetic clay liners (GCLs) and are viable options for consideration in cover design. Earth Tech (2002) outlines an environmental remediation project that was designed and constructed with a geosynthetic liner and leachate collection system. Sediments in a section of the Grand Calumet River in Gary, Indiana were contaminated with polyaromatic hydrocarbons (PAHs), metals and poly chlorinated biphenyls (PCBs) and classified as hazardous or toxic by the Resource Conservation and Recovery Act (RCRA) and Toxic Substance Control Act (TSCA). U.S. Steel contracted for the remediation of the Grand Calumet River including the dredging of approximately TR_833_AM_EN_201401_v1 573,000 m3 (750,000 yd3) sediment from the headwaters of the east branch of the Grand Calumet River to a point approximately 8 km (5miles) downstream, design and construction of an upland dewatering and confined disposal area designated as a Corrective Action Management Unit (CAMU) under RCRA, design and construction of a wastewater treatment plant for the treatment of dredge water generated during sediment removal and return of the treated water to the Grand Calumet River through a permitted outfall. Figure 2. Aerial photo of CAMU after grading. The CAMU is a passive dewatering facility that is partitioned into two separate holding cells designated Units 1 and 2 (Figure 2). Unit 1 covers 4 hectares (10 acres) and will hold approximately 206,000 m3 (270,000 yd3) of material. Unit 1 receives all material regulated under TSCA and RCRA. Unit 2 covers 11 hectares (27 acres) and has a capacity of 671,000 m3 (878,000 yd3). Per Figures 3 and 4, the CAMU liner design from top to bottom was leachate collection blanket of 0.61 m (24 inches) of fine aggregate (on floor), geotextile cushion, primary 60-mil HDPE geomembrane, geocomposite, secondary 60-mil HDPE geomembrane and nonwoven geosynthetic clay liner (GCL). TR_833_AM_EN_201401_v1 Figure 3. CAMU side slope cross section Figure 4. CAMU floor cross section TR_833_AM_EN_201401_v1 Figure 5. Geogrid placement Figure 6. CAMU liner placement TR_833_AM_EN_201401_v1 Figure 7. Geocomposite placement A GCL was chosen in the liner design because clay was not locally available. Besides being costeffective, the use of GCL resulted in greatly reducing the number of trucks used to haul material to the site. The 177,000 m2 (1,900,000 ft2) of GCL took only 60 trucks compared to thousands of trucks that would have been needed to haul clay. Per Figure 5, steep 1H:1V side slope berms and ramps were reinforced by using geogrid between lifts of compacted local soils. Construction of the CAMU liner took place in 2002 (see Figures 6 and 7). Per U.S. Steel (2003), hydraulic dredging began in late 2002 and will continue through December 2003. Dredging supernatant will be pumped to a wastewater treatment plant for treatment prior to discharge back to the river. Future trends indicate continued demand to manage contaminated dredged material for navigation, increased demand to manage contaminated sediments dredged for remediation and more stringent environmental requirements for new disposal facilities. Geosynthetics can play an important role in providing cost-effective solutions for these disposal facility designs. ACKNOWLEDGEMENTS The author appreciates the input and photos provided by Terri Blackmar, EarthTech, and Rick Menozzi, U.S. Steel. TR_833_AM_EN_201401_v1 REFERENCES EarthTech (2002), U.S. Steel Grand Calumet River Sediment Remediation Program, PowerPoint presentation. Great Lakes Commission (2003), Confined Disposal Facilities Fact Sheet, www.glc.org. Miller, J. (1998), Confined Disposal Facilities on the Great Lakes, Great Lakes & Ohio River Division, U.S Army Corps of Engineers. Palermo, M. and Averett, D. (1999), Design Features of Confined Disposal Facilities (CDFs) for Contaminated Sediments, Proceedings of 31st Texas A&M Dredging Seminar, Louisville, KY. U.S. Steel (2002), Gary Works RCRA Corrective Action Newsletter, www.usx.com. TR_833_AM_EN_201401_v1
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