8
7
THIS DRAWING IS UNPUBLISHED.
C
20
COPYRIGHT
6
4
5
1
2
3
20
RELEASED FOR PUBLICATION
REVISIONS
ALL RIGHTS RESERVED.
BY -
P
LTR
B
DESCRIPTION
DATE
REVISED PER ECO-15-008273
DWN
APVD
DD
25JUN2015
GK
BOM
QUANTITY
D
ITEM
DESCRIPTION
SUPPLIER
PART NUMBER
MATERIAL
SPECIFICATION
RECYCLING
CODE
COLOR
WEIGHT
(GRAM)
INDEX B
INDEX A
-
1
1
HOUSING, KEYING OPTION "A"
1438529-1
30% GF PBT
PBT-GF30
BLACK
49.3g
1
-
2
HOUSING, KEYING OPTION "B"
1438529-2
30% GF PBT
PBT-GF30
NATURAL
49.3g
1
1
3
TPA
1438531-1
15% GF PBT
PBT-GF15
RED
5.3g
1
1
4
LEVER
1587130-1
35% GF NYLON
PA66-GF35
LIGHT GRAY
7.0g
1
1
5
END SEAL COVER
1438533-1
15% GF PBT
PBT-GF15
BLACK
6.3g
1
1
6
END SEAL GROMMET
2203539-1
SILICON
VMQ
RUST RED
4.9g
1
1
7
RING SEAL
1587133-1
SILICON
VMQ
DARK BLUE
1.4g
D
(R 43.5 )
RING SEAL
HOUSING
2
4
7
LEVER
COMPANY LOGO
1
END SEAL COVER
5
( 55.3 )
TPA 3
( 60.3 )
C
C
6
( 4 ) TPA TRAVEL
4
END SEAL GROMMET
46.45
0.4
SECTION
( 87.4 )
A-A
( 46.5 )
B
34X
( 3.5 )
2X ( 1.75 )
18X
( 3.35 )
18X
( 9.3 )
2X ( 5.5 )
5X ( 11.35 )
5X ( 3.75 )
1. PRODUCT QUALIFICATION PER USCAR-2 , REV 4
REFERENCE DVP
&R B046819-DVPR-03, WITH THE
FOLLOWING EXCEPTIONS:
A. 5.4.5.3: MIN FORCE REQUIRED TO REMOVE TPA FROM HOUSING IS 15N.
B. 5.4.3.3: MIN FORCE TO REMOVE CONNECTORS FROM PRE-MATE CONDITION IS 10N.
A
2. PRINT JULIAN DATE CODE (YYDDD), 4 DIGIT PART NUMBER CODE (28**)
IN THIS LOCATION AT ASSEMBLY. ** REPRESENTS ASSEMBLY DASH NUMBER. LOCATION
APPLICABLE COMPONENTS (FOR REFERENCE ONLY)
COMPANY LOGO
1
( 1.7 )
2X ( 25.05 )
8X ( 6.8 )
( 1.7 )
APPLICABLE WIRE SIZES
(FOR REFERENCE ONLY)}
COMPONENT
MATING PART NUMBER
DESCRIPTION
COLOR /
PLATING
SUPPLIER
SUPPLIER
PART NUMBER
CAVITY PLUG - 6.3mm
GREEN
YAZAKI
7158-3080-60
N/A
N/A
CAVITY PLUG - 2.8mm
BLUE
YAZAKI
7158-3114-90
N/A
N/A
5
TERMINAL - FEMALE
1.5mm
TIN
TE
638652-1
16 AWG
OR METRIC EQUIVALENT
1488657-1
5
TERMINAL - FEMALE
1.5mm
TIN
TE
638652-2
18-20 AWG
OR METRIC EQUIVALENT
1488657-2
TERMINAL - FEMALE
2.8mm
TIN
TE
1326032-2
20 AWG
OR METRIC EQUIVALENT
1326031-2
TERMINAL - FEMALE
2.8mm
TIN
TE
1326032-3
18 AWG
OR METRIC EQUIVALENT
1326031-3
TERMINAL - FEMALE
2.8mm
TIN
TE
1326032-4
16 AWG
OR METRIC EQUIVALENT
1326031-4
TERMINAL - FEMALE
2.8mm
TIN
TE
1326032-5
14 AWG
OR METRIC EQUIVALENT
1326031-5
TERMINAL - FEMALE
2.8mm
TIN
TE
1326032-6
12 AWG
OR METRIC EQUIVALENT
1-1326031-1
CABLE SEAL - 2.8mm
GREEN
YAZAKI
7158-3111-60
1.2-1.9mm WIRE O.D.
N/A
CABLE SEAL - 2.8mm
YELLOW
YAZAKI
7158-3112-70
1.8-2.3mm WIRE O.D.
N/A
CABLE SEAL - 2.8mm
WHITE
YAZAKI
7158-3113-40
2.1-3.0mm WIRE O.D.
N/A
CABLE SEAL - 2.8mm
LT GRAY
YAZAKI
7158-3110-40
3.1-3.3mm WIRE O.D.
N/A
TERMINAL - FEMALE
6.3mm
TIN
YAZAKI
7116-4140-02
20-16 AWG
OR METRIC EQUIVALENT
7114-4140-02
TERMINAL - FEMALE
6.3mm
TIN
YAZAKI
7116-4141-02
14 AWG
OR METRIC EQUIVALENT
7114-4141-02
TERMINAL - FEMALE
6.3mm
TIN
YAZAKI
7116-4142-02
12 AWG
OR METRIC EQUIVALENT
7114-4142-02
TERMINAL - FEMALE
6.3mm
TIN
YAZAKI
7116-4143-02
10 AWG
OR METRIC EQUIVALENT
7114-4143-02
CABLE SEAL - 6.3mm
RED
YAZAKI
7158-3081-50
1.4-2.3mm WIRE O.D.
N/A
CABLE SEAL - 6.3mm
BLUE
YAZAKI
7158-3082-90
2.1-3.0mm WIRE O.D.
N/A
CABLE SEAL - 6.3mm
BLACK
YAZAKI
7158-3083
3.0-3.8mm WIRE O.D.
N/A
CABLE SEAL - 6.3mm
LT GRAY
YAZAKI
7158-3084-40
3.8-4.05mm WIRE O.D.
N/A
ANTI-ROTATION CLIP
BLACK
TE
1437839-1
N/A
N/A
NOTE:
B
A
SEE SUPPLIER DRAWINGS FOR LATEST INFORMATION AND CRIMP SPECIFICATIONS
TBD.
3. MATES WITH ASSEMBLY SHOWN ON DRAWING 776729.
4
5
TPA SHOWN IN PRE-SET POSITION. SEE TE INSTRUCTION SHEET 408-8957 FOR PROPER
POSITIONING OF TPA, AND TE INSTRUCTION SHEET 408-8929 FOR APPLICATION USE
OF THE CONNECTOR SYSTEM.
THIS DRAWING IS A CONTROLLED DOCUMENT.
TERMINAL CAVITIES 13 - 48 ARE RESTRICTED TO WIRE O.D. RANGE OF 1.40 - 2.34mm.
DIMENSIONS:
mm
MATERIAL
4806 (3/13)
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
0.3
0.3
0.1
0.1
0.1
-
DWN
19JUL2005
CHK
19JUL2005
APVD
19JUL2005
R. VESTAL
K. COBLE
K. COBLE
TE Connectivity
NAME
PRODUCT SPEC
-
APPLICATION SPEC
1 $
-
WEIGHT
SIZE
74.1g
CUSTOMER DRAWING
A0
48-WAY,
SEALED HYBRID, FEMALE,
PLUG ASSEMBLY
CAGE CODE
00779
DRAWING NO
776728
SCALE
2:1
SHEET
RESTRICTED TO
-
1
OF
2
REV
B
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
7
RELEASED FOR PUBLICATION
BY -
6
5
4
1
2
3
20
REVISIONS
ALL RIGHTS RESERVED.
P
LTR
-
D
776728-2
776728-4
13 14 15 16 17 18 19
1-776728-0
1-776728-1
( 10.9 )
C
14 15
15
2-776728-2
15
17
15
17
19 20 21
15
17
19 20 21
14 15
17
19
2-776728-3
14 15
2-776728-5
15
3-776728-0
3-776728-1
3-776728-3
17
28
24
28
24 25 26
24
24
17
21
24
20 21 22 23
24
4-776728-5
16
6-776728-2
15
6-776728-3
6-776728-4
6-776728-5
6-776728-6
6-776728-7
6-776728-8
6-776728-9
13
13
15
15
15
17
19
17
19
17
17
17
17
17
19
19
19
19
19
37 38 39 40 41
22
43 44
37 38 39 40 41
28
26
22
26 27
22
22
21 22
46 47 48
A
46
A
46
A
28
31
28 29
31 32
33
39
35 36
A
B
47 48
A
B
B
44 45 46 47 48
B
47 48
A
33
39
39
37 38 39
37 38
37
32
32
38
28 29 30 31 32
34
28 29 30 31 32
34
32
41 42
46
42
45 46
41 42
46
A
A
46
A
A
46
A
A
46
41 42
A
46
42
A
45 46
39 40 41 42
A
46 47 48
A
A
38 39
A
38 39
A
A
37
38 39
39 40 41 42
37
39
35 36 37 38
39
38 39
30
32 33 34 35
38 39
34
A
43
41 42
42
45 46
41 42
46
42
42
A
A
A
45 46
A
46
A
46
A
46
A
46
A
46
A
46
38 39
39
33
A
45 46
38 39
34
A
45 46
38 39
32 33 34 35
A
46 47 48
38 39
32 33 34 35
A
46 47 48
38 39
32 33 34 35
B
A
39
32 33 34 35
33
A
38 39
28 29 30
21 22 23
46
38
33
26 27
A
39
32
26
B
46
40 41
41
C
B
40 41
33
22
22
A
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
33
25 26
A
46
41
27 28 29 30 31 32 33
22
A
46
37 38 39 40 41
30 31 32 33 34 35 36 37 38 39 40 41 42
33
26
A
46
31 32 33 34 35 36 37 38 39 40
22
21 22
A
A
34
25
21 22 23
A
A
27 28 29 30 31 32 33
20 21 22 23
A
37 38 39 40 41
30 31 32 33 34 35 36 37 38 39 40 41 42
27 28 29 30 31 32 33
25
A
46
37 38 39 40 41
20 21 22 23
17 18 19 20 21 22
A
46
41 42
25
A
46 47 48
37 38 39 40 41
35 36 37 38 39
20 21 22
6-776728-1
37 38 39 40 41
B
46 47 48
43 44
27 28 29 30 31 32 33
16 17 18 19 20 21 22
6-776728-0
( 83.85 )
32 33 34 35
28 29 30
5-776728-9
37 38 39 40 41
37 38 39 40 41
28 29
5-776728-8
43 44
37 38 39 40 41
32 33 34 35
28 29
5-776728-7
37 38 39 40 41
28
33
5-776728-1
5-776728-6
45 46 47 48
21 22 23
18 19 20 21 22
A
37 38 39 40 41
33 34
28 29
5-776728-5
41
41 42
5-776728-0
5-776728-4
47 48
37 38 39 40 41
28 29
15
35
B
B
37 38 39
4-776728-9
5-776728-3
A
27 28 29 30 31 32 33
15
5-776728-2
42 43 44 45 46 47 48
20 21 22 23
21 22 23
4-776728-4
B
41
28 29 30 31 32 33 34 35
27 28
20 21 22
4-776728-2
44 45 46 47 48
30 31 32 33 34 35 36 37 38 39 40 41
20 21 22 23
4-776728-3
B
32
26 27 28
20
4-776728-1
4-776728-8
31 32
28
24
4-776728-0
(TPA NOT SHOWN)
35
24
20 21 22 23 24 25 26 27
16
4-776728-7
28
31
33 34
22
3-776728-8
4-776728-6
35
22
3-776728-9
( 0.95 )
28 29 30 31 32
22
15
3-776728-7
28
24
17 18 19 20 21
15
3-776728-6
24
39
24
17 18 19 20 21
13
3-776728-5
31
B
39 40
31
24
19 20 21
13
3-776728-4
( 11.1 )
18
15
13
A
31 32 33 34 35 36 37 38 39 40 41
28 29 30 31
24
15
3-776728-2
INDEX B
COLOR: NATURAL
18
30 31 32 33 34 35 36
24 25 26
24
40
34
26 27
24 25 26
18
15
2-776728-9
( 3.05 )
17 18
2-776728-0
2-776728-8
( 25.8 )
26 27
18
2-776728-7
(TPA NOT SHOWN)
20 21 22
14 15
2-776728-6
28
15 16
1-776728-6
2-776728-4
24
26 27
14 15
2-776728-1
D
A
30
28
20
17 18
1-776728-8
23 24 25 26
15 16
14 15
1-776728-7
21
19
1-776728-4
1-776728-9
( 0.95 )
17
15
1-776728-5
INDEX A
COLOR: BLACK
14 15
1-776728-2
1-776728-3
-
KEY
30 31 32 33 34 35 36 37 38 39 40 41 42
13
13
APVD
-
-
30 31 32 33 34 35 36 37 38 39 40 41
776728-7
776728-9
( 3.05 )
15
13
776728-8
( 25.7 )
13
DWN
B
776728-5
776728-6
SEE SHEET 1
COVER HOLE PLUG CONFIGURATION
776728-1
FEMALE HOUSING ASSEMBLY
DATE
FEMALE CONNECTOR (PLUG)
PART NUMBER
776728-3
DESCRIPTION
46
42
A
45 46
42
CAVITIES WITH A NUMERIC SYMBOL INDICATES CLOSED TERMINAL LOCATIONS
BLANK CAVITIES INDICATES OPEN TERMINAL HOLE LOCATIONS
A
A
46
A
( 48.8 )
A
A
( 87.4 )
MATED ASSEMBLY
THIS DRAWING IS A CONTROLLED DOCUMENT.
DIMENSIONS:
mm
MATERIAL
4806 (3/13)
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
0.3
0.3
0.1
0.1
0.1
-
DWN
19JUL2005
CHK
19JUL2005
APVD
19JUL2005
R. VESTAL
K. COBLE
K. COBLE
TE Connectivity
NAME
PRODUCT SPEC
-
APPLICATION SPEC
1 $
-
WEIGHT
SIZE
74.1g
CUSTOMER DRAWING
A0
48-WAY,
SEALED HYBRID, FEMALE,
PLUG ASSEMBLY
CAGE CODE
00779
DRAWING NO
776728
SCALE
1:1
SHEET
RESTRICTED TO
-
2
OF
2
REV
B