Abandon Ship! Is powered by a 20-cell proton exchange membrane (PEM) fuel cell. The fuel is stored in two concentric rubber balloons. The stopping mechanism consists of a magnesium (Mg) strip connected in series to the power circuit. In order to break the circuit in a given time, and stop the car, the Mg strip is dipped into a predetermined concentration of hydrochloric acid (HCl). This step dissolves the Mg and cuts the circuit. The chassis is made from a polycarbonate resin thermoplastic. Fuel Cell Pressure Gauge Main H2 Gas Pressure Valve A curved piece of magnesium (Mg) ribbon is attached to the ends of two copper (Cu) bars. The entire assembly is then submerged in a solution of HCl and H20. The Cu-Mg device is wired in series to the motor. When the magnesium strip in contact with the HCl and water mixture dissolves, the control circuit “opens”, causing the car to stop. Materials Safety for materials used and produced: H2 H2O HCl 60 50 Time (sec) Time (sec) Mg • Two emergency hydrogen release valves in case of excess pressure build up. • Hydrogen storage in balloon instead of metal tank • Double containment for potentially hazardous acid • Power switch with easy access on side of car. • The pulleys and belt are covered with an aluminum guard. • All edges of the chassis have been sanded/filed smooth. 70 40 Gas Pressure Valve Liquid Reaction Container 80 50 H2 Gas Intake Fan 80 60 H2 Gas Storage Weighted Load Chemical Reaction: Mg(s) + 2HCl(aq) MgCl(aq) + H2(g) 70 40 30 30 20 20 10 10 0 0.14 0.145 0.15 0.155 0.16 0.165 Concentration of HCl in H2O (mL) 0 0.14 Time (sec) 0.145 Predicted Time Linear (Time (sec)) 0.15 Linear (Predicted Time) 0.155 0.16 Concentration of HCl in H2O (mL) Time (sec) Predicted Time Linear (Time (sec)) The TDM fuel cell is a “green” energy alternative: only byproducts is water. H2 gas is fed into the anode of the TekStak 20-Cell Air Breathing stack where the H2 splits into positive-ions and electrons. The positive H2 ions flow into the cathode to react with oxygen from the surrounding atmosphere, producing water. The electrons flow into the electric wires, producing electricity. The maximum potential of the fuel cell stack is approximately 6 V. Chemical Reaction: Insulated H2 + 0.5O2 H2O + ΔE Wiring Secondary ΔE = Heat + Electricity Linear (Predicted Time) 0.165 Abandon Ship is a zero-emission vehicle (ZEV). The only byproducts of the chemically powered car are water vapor and converted electricity. All parts of the Abandon Ship can be dissembled and recycled, appropriately. The design process of the stopping mechanism allows for easy disposal of the MgCl2(aq) and HCl(aq) solution in the appropriate waste container. MgCl2 Item Cost ($) Fuel Cell HCl Solution Mg Polybutylene & Nickel-Plated Brass Tube Branch Tee for 1/4" Tube X 1032 UNF Male Thread 799.99 23.60 9.65 Polybutylene & Nickel-Plated Brass Tube Fitting, Adapter for 1/4" Tube Odx 10-32 UNF Male Pipe Thread Polybutylene & Brass Push-to-Connect Fitting, Tee for 1/4" Tube OD, Gray Acetal Pulley for XL-Series Timing-Belt, for 1/4" & 3/8" Belt Width, 1.50" OD, 20 teeth Acetal Pulley for XL-Series Timing-Belt, for 1/4" & 3/8" Belt Width, 1.00" OD, 12 Teeth Brass Flat Head Phillips Machine Screw, 4-40 Thread, 1/2" Length, Packs of 100 Rigid HDPE Polyethylene, 1/4" Thick, 12" X 12" 5.23 3.77 4.16 7.48 7.99 5.4 7.17 Multipurpose Copper (Alloy 110), 1/4" Square, 1' Length 5 Autoclavable Semi-Clear Plastic Jar, 4 oz, 125 ml, 2-3/4" Base Diameter, 2-3/8" Height 2.14 Aluminum Unthreaded Spacer, 1/4" OD, 3/8" Length, #8 Screw Size 1.36 Total Cost 882.94
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