Appl. Phys. A 76, 269–271 (2003) Applied Physics A DOI: 10.1007/s00339-002-1474-9 Materials Science & Processing d. music1,✉ u. kreissig2 zs. czigány1 u. helmersson1 j.m. schneider1,3 Elastic modulus-density relationship for amorphous boron suboxide thin films 1 Department of Physics, Linköping University, 58183 Linköping, Sweden Rossendorf e.V., Institut für Ionenstrahlphysik und Materialforschung, PF 510119, 01314 Dresden, Germany 3 Materials Chemistry, RWTH-Aachen, 52056 Aachen, Germany 2 Forschungszentrum Received: 22 February 2002/Accepted: 11 April 2002 Published online: 10 September 2002 • © Springer-Verlag 2002 Boron suboxide thin films have been deposited on Si(100) substrates by reactive RF magnetron sputtering of a sintered B target in an Ar/O2 atmosphere. Elastic recoil detection analysis was applied to determine the film composition and density. Film structure was studied by X-ray diffraction and transmission electron microscopy. The elastic modulus, measured by nanoindentation, was found to decrease as the film density decreased. The relationship was affected by tuning the negative substrate bias potential and the substrate temperature during film growth. A decrease in film density, by a factor of 1.55, caused an elastic modulus reduction by a factor of 4.5, most likely due to formation of nano-pores containing Ar. It appears evident that the large scattering in the published data on elastic properties of films with identical chemical composition can readily be understood by density variations. These results are important for understanding the elastic properties of boron suboxide, but may also be qualitatively relevant for other B-based material systems. ABSTRACT PACS 68.60.Bs; 1 62.20.Dc; 68.60.Wm Introduction B-O compounds are an interesting system of materials due to their remarkable mechanical properties. Elastic modulus values as high as 473 GPa for crystalline BO0.17 have been reported [1]. Amorphous boron suboxide, a-BOx , with x < 1.5, thin films exhibit lower values, namely from 239 [2] to 272 GPa [3]. Another interesting property is that boron oxide (B2 O3 ) has a low friction coefficient of 0.05, which is a consequence of the exothermic chemical reaction with H2 O and the formation of boric acid (H3 BO3 ) [4]. The chemical composition of a-BOx thin films influences the mechanical properties, which was shown in our previous work [3] and by Doughty et al. [2]. In both cases, deposition was performed using RF magnetron sputtering in an Ar/O2 atmosphere. As x in a-BOx was increased from 0.02 to 0.21, the elastic modulus decreased from 272 to 109 GPa [3]. Another factor affecting the elastic modulus is the chemical reaction with H2 O in the atmosphere [3]. Doughty et al. [2] have ✉ Fax: +46-13/288-918, E-mail: [email protected] obtained values between 239 and 125 GPa for a-BO0.05−1.00 films. In contrast, Gorbatkin et al. [5] used evaporation to obtain a-BOx films with elastic moduli of 250-300 GPa, independent on chemical composition (0.05 ≤ x ≤ 0.5). The C concentration in a-BOx films was 0.3 at. % in our previous work [3], 15 at. % was reported by Doughty et al. [2], while Gorbatkin et al. [5] did not state this. The extensive scattering of the reported elastic properties for the films with comparable chemical compositions [3, 5] is not understood (e.g. elastic modulus of 300 GPa [5] in contrast to 160 GPa [3] for x = 0.06). From other material systems it is well known that density variations can affect the properties (e.g. refractive index and electrical resistivity for a-C films [6]). Therefore we have designed an experiment, based on RF magnetron sputtering of a sintered B target in an Ar/O2 atmosphere, in which the film composition was kept constant, to explore the effects of ion bombardment and substrate temperature on the structure evolution and the elastic properties. 2 Experimental BOx thin films were deposited in an ultra-high vacuum (UHV) system with a base pressure < 3 × 10−7 Pa by reactive RF magnetron sputtering with a power density of 4.1 W/cm2 . The sintered B target (purity 99.9%) was mounted in an on-axis configuration with a substrate-to-target distance of 9.4 cm. Ultrasonic cleaning of Si(100) substrates in acetone and isopropanol was performed prior to the film deposition. The substrate holder was rotated during the film synthesis. During deposition, the O2 partial pressure (99.9995%) was kept constant at 1.9 × 10−5 Pa and balanced to a total pressure of 0.5 Pa by Ar (99.9999%). To achieve a negative bias potential on the substrate, a RF signal was attached to the substrate holder, resulting in a dc offset, which is termed here as US . US was varied from −35 to −138 V with −34 V average increments at two substrate temperatures (TS ) of 480 and 600 ◦ C. Film composition and atomic area density were determined by elastic recoil detection analysis (ERDA) with 35-MeV Cl7+ ions having an angle of 10◦ relative to the sample surface. A Si detector with an Al range foil and a Bragg ionization chamber (BIC) were used to determine the type Applied Physics A – Materials Science & Processing and energy of the recoils from the sample. The Si detector was used for H concentration determination while all other light element spectra were acquired by the BIC, which were placed at 38◦ and 30◦ relative to the incident ion beam respectively. Details about the ERDA set-up can be found elsewhere [7]. The density of the layers was determined using the atomic area density of the ERDA measurements and the independently measured film thickness, determined by a surface profiler. Structural analysis was conducted by X-ray diffraction (XRD) and transmission electron microscopy (TEM). A Philips PW 1820 powder diffractometer was run with a long, fine line-focus Cu X-ray source (λ(K α ) = 0.154056 nm), a Ni β -filter, a current setting of 40 mA, a generator voltage of 40 kV, a divergence slit of 0.5◦ and a receiving slit of 0.2◦ . The TEM investigations were carried out in a Philips CM20 UT microscope, which was run at 200 kV. Cross-sectional samples were prepared by low-angle (4◦ ) ion milling [8] in a BalTec RES 010 operated at 10 kV. A final stage, using low-energy ions at 3 keV, was applied to minimize the damaged surface layer. Nanoindentation experiments were performed in a Hysitron TriboIndenter coupled with an atomic force microscope. A cube-corner diamond tip was applied for the measurements and the maximum penetration depth was always < 10% of the film thickness. The Oliver and Pharr method [9] with an Al2 O3 (0001) standard was employed for calibration purposes and a Poisson’s ratio value of 0.2 was assumed. Ten nanoindentation measurements were averaged for each sample. 3 Results and discussion According to ERDA all as-deposited BOx films had a B concentration of 91 ± 1 at. % and an O concentration of 1.9 ± 0.3 at. %, providing an average value of x = 0.021 ± 0.003. The concentration of incorporated Ar gas was 6.0 ± 0.7 at. %. The presence of the sputtering gas in films grown by magnetron sputtering is a well-known phenomenon and the magnitude of the Ar concentration is consistent with the published literature (see for example [10]). The major impurities were H, C, and N with concentrations of 0.46 ± 0.07, 0.45 ± 0.06 and 0.19 ± 0.03 at. %, respectively. The low concentration of H indicates that there was no occurrence of the surface formation of H3 BO3 and possible alteration of the elastic modulus, which is consistent with [3]. No trends in chemical composition as a function of US and TS were observed. All as-deposited BOx films had an X-ray amorphous structure. Figure 1 shows the elastic modulus as a function of the film density for the a-BOx films. The elastic modulus increases from 55 to 248 GPa, a factor of 4.5, as the film density increases from 1.50 to 2.33 g/cm3 , a factor of 1.55. Two functions were chosen to fit the data, of linear and power-law dependence. The results are as follows: E = −274.8 + 222.3 , (1) E = 16.1 (2) 3.3 , where E stands for elastic modulus and for mass density. They both fit the data well (correlation coefficients were 300 Elastic Modulus (GPa) 270 250 200 150 100 50 0 Power Law Fit 0 0.5 Linear Fit 1.0 1.5 2.0 2.5 3 Density (g/cm ) Elastic modulus, measured by nanoindentation, versus density, obtained from ERDA measurement, for the a-BOx films FIGURE 1 0.979 and 0.974, respectively), but the asymptotic behavior of the linear dependence gives non-physical properties (negative elastic modulus as the density approaches zero). Since the chemical composition of the films was identical, we suggest that the decrease in the elastic modulus is only due to the decrease in the film density. The demonstrated elastic modulus dependence on density is, of course, applicable for this particular material system, i.e. a-BOx thin films with the stated composition and density range, and it is qualitatively consistent with the behavior of low-density materials such as SiO2 and C aerogels [11]. Based on the presented data, we also suggest that the published elastic modulus values in the literature may be affected by density variations. It is likely that, for example, the reports on the elastic modulus of a-BOx films with x = 0.06 giving the values of 160 [3] and 300 GPa [5] can be explained by density variations. Moreover, these findings may also be relevant for the understanding of the mechanical properties of B−O−C−N and other B-rich material systems. Film structure was studied by TEM, in addition to XRD analysis, in order to understand the density variations. Figure 2a and b provides low- and high-resolution TEM micrographs, respectively, of the sample with the lowest density (1.50 g/cm3 ). Evenly distributed, nearly-spherical domains with an average size of 10 nm are present in the amorphous material. There are presumably pores or low-density regions, since they were brighter than the background in both high- and low-resolution images, with a bright rim at underfocused and dark rim at overfocused conditions. It is likely that these nano-pores contain Ar, i.e. they may be Ar bubbles. With the increase in film density to 2.07 g/cm3 , as can be seen in Fig. 2c, the average size of nano-pores decreases to about 4 nm. The highest density (2.33 g/cm3 ), presented in Fig. 2d, is provided by the very dense and homogeneous amorphous structure. Precipitation of Ar atoms into bubbles in amorphous materials is described by the constantexcess-pressure (CEP) model [12]. Its reliability has been demonstrated by, for instance, the study of a-Nb3 Ge thin films [13]. The CEP model assumes that the excess pres- MUSIC et al. Elastic modulus-density relationship for amorphous boron suboxide thin films 271 Figure 3 shows the typical load-versus-displacement curves for the a-BOx thin films with three representative film densities: 2.33, 2.07 and 1.50 g/cm3, respectively. As the density decreases, it can be seen that the total penetration depth becomes significantly higher and that the curvature of the unloading part becomes less steep. Moreover, there is no pop-in formation that would indicate larger inhomogeneities in the material. This is of course consistent with the TEM investigations. Nanoindentation is a relevant tool for studying the mechanical properties of this nano-porous material system since the nano-pores are small in size relative to the volume probed. Numerical data obtained from these curves are the basis for Fig. 1 4 Low- (a) and high- (b) resolution TEM images of the a-BOx sample with a density of 1.50 g/cm3 and low-resolution images for 2.07 (c) and 2.33 g/cm3 (d) density samples (−400 nm and Scherzer defocused for the low- and high-resolution micrographs, respectively). Arrows indicate nano-pores FIGURE 2 sure within a noble gas bubble remains constant during its growth. Noble gas atoms at high-enough pressures can push out atoms of the amorphous material into the surroundings and thus sustain the constant pressure by growing in size. The CEP model predicts an abrupt occurrence of bubble formation when the critical noble gas concentration is exceeded. The Ar concentration in a-BOx films was in the range predicted by the CPE model. The increase in the bubble size, according to the CEP model, can be governed by the increase in noble gas concentration and higher diffusion rates, as well as by the coalescence of bubbles. The latter two mechanisms were most likely altered by kinetics (variation of US and TS ) during the a-BOx film synthesis. Thus, observed variations in the size of nano-pores, assuming they are Ar bubbles, can be explained within the CEP model. Conclusion Amorphous BOx thin films were grown by reactive RF sputtering in an UHV deposition system. As the x in BOx was constant, having an average value of 0.021, the only parameter affecting the elastic modulus was found to be the film density, which was tuned by US and TS variations, causing the formation of nano-pores in the material, presumably filled with Ar. It was shown that the elastic modulus was a strong function of the film density and that the study of the a-BOx mechanical properties cannot suffice without considering the film density. Based on the presented results, the elastic modulus variations, reported in the literature, can be readily understood. It is reasonable to assume that the here-discussed elastic modulus-density relationship may also be of importance for other material systems. ACKNOWLEDGEMENTS We acknowledge G.W. Scherer and L. Hultman for useful discussions, the Swedish Research Council and the European Community (Access to Research Infrastructure Action of the Improving Human Potential Programme, in collaboration with the LargeScale Facility at Forschungszentrum Rossendorf) for their financial support. J.M. Schneider acknowledges sponsorship of the Alexander von Humboldt Foundation, the Federal Ministry of Education and Research and the Program for Investment in the Future. REFERENCES FIGURE 3 Load versus displacement curves for the a-BOx thin films with the densities of (a) 2.33; (b) 2.07; and (c) 1.50 g/cm3 1 D.R. Petrak, R. Ruh, G.R. Atkins: Ceram. Bull. 53, 569 (1974) 2 C. Doughty, S.M. Gorbatkin, T.Y. Tsui, G.M. Pharr, D.L. Medlin: J. Vac. Sci. Technol. A 15, 2623 (1997) 3 D. Music, J.M. Schneider, V. 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