8 www.FarmProgress.com ◆ December 2010 NewsWatch Mid-South Farmer Farmer-inventors get it done with One Trip Plow Key Points ■ Innovative growers develop a One Trip Plow. ■ The next-generation plow helps with irrigation and drainage. ■ Growers see benefits when going to wider rows. By LANA LAWRENCE TURNBULL NUMBER of years ago, some innovative growers in northeast Louisiana began experimenting with alternative row patterns in an effort to address the irrigation and drainage problems associated with flat planting. The premise was to develop a wider, raised seedbed that allowed more planting surface and fewer plowed furrows, resulting in slower runoff, adequate drainage and more effective irrigation. The experiment called for a plow built for wide rows. Enter Tommy Condrey of Lake Providence, La., a man who is no stranger to innovation. He is a former grower and cotton gin equipment designer who invented the One Trip Plow for Mod-Track Corp. The One Trip Plow is now licensed for sale throughout the Cotton Belt by the KBH Corp. He developed the multitasking plow in an effort to eliminate the need for rotary cutters and mowers to chop cotton and cornstalks after harvest. “Most mowers are highmaintenance and short-lived products,” says Condrey, “and they also require additional trips around the field, consuming time and fuel. My goal was to adequately break the land, remove the root wad as the debris was mulched into the seedbed, and put the land back into a row in one trip.” A A custom-built plow In the fall of 2006, Bob Manning, a grower from Waterproof, La., contacted the Mod-Track office. After seeing the original One Trip Plow, he was interested in having a similar plow custom-built with a wide-row configuration. “I had seen other farmers who were using a wider planting bed for cotton, beans and corn,” Manning notes. “I wanted to try it, but the standard One Trip Plow didn’t lend itself to the degree of row-width adjustment I needed to make it work.” Condrey and Manning converted a six-row 38-inch-spacing standard One Trip model to a three-row 76-inch-wide row. The new plow was delivered in the spring of 2007, and since then Manning has used it on every acre of his farm, utilizing the wide-row pattern for cotton, corn, soybeans and wheat. Because there are fewer coulter blades, middle busters and chisel plows on this version of the plow, it is lighter, requires less horsepower to pull, and consumes less fuel than even the standard One Trip equipment. Using the next-generation plow, Manning drills two rows of cotton or corn on the wide bed, or multiple rows of soybeans or wheat. Besides the savings in time and fuel, he has found that the wide-row pattern has other significant advantages. It conserves moisture, since the seedbeds are wider and there are fewer furrows. This makes runoff slower, giving moisture more time to be absorbed into the ground. The plant material from the previous crop year, incorporated by Manning’s altered One Trip Plow, also tends to slow runoff and leave the soil in a loose, “spongy” condition that is good for early root development. It helps to prevent fertilizer leaching due to runoff because the wider, flatter seedbed allows fertilizer to be laid on top, where it is less likely to be washed away. Meeting expectations According to Manning, the widerow plan is proving to meet the goal of improving drainage and irrigation issues that it was designed to address. “I’ve found the wide-bed system works well with furrow irrigation, especially with crops such as soybeans and corn that can be planted in multiple rows,” adds Manning. “The greatest challenge has been setting planters to correspond to the row pattern of the plow. It has taken some trial and error, but we have been able to make adjustments to the equipment to produce the results we were looking for.” Manning also notes that he can’t solely credit increases in yield to his use of the wide-row pattern and plow, but he has seen an increase of 5 to 10 bushels an acre from his soybeans since adopting the new system. Toney Lensing and Raymond Harris, of Lensing-Harris Farms in East Carroll Parish, La., are also using a wide-row pattern and a custom-built plow designed by Condrey. Their equipment is set up for a five-row, 72-inch-wide row plow they use for their corn and soybean operation. “Three or four years ago, we quit growing cotton and wanted to look at using a wide-row setup,” explains Lensing. “When we took a look at what Bob Manning was doing in Waterproof with his custom plow and wide seedbed, we adapted the idea to fit our situation.” Important factor in yields According to Lensing, being able to apply fertilizer directly on top of the seedbed could prove to be an important factor in their maintaining steady yields, even during the past two excessively wet fall seasons. “Keeping that fertilizer in place and reducing leaching with the flat, raised bed could have contributed to the fact we’ve had steady crop yields — even when logic tells us they should be down after the trouble with the harvest due to the heavy rains,” adds Lensing. “It’s too soon to tell, but I’d like to think we could see a tangible increase in production if the conditions were better in the fall.” One positive outcome Lensing says can be directly attributed to the One Trip Plow is the reduction of fuel use since 2008 when they first used the equipment. Although fuel costs increased in 2008, the savings in fuel used ONE TRIP PLOW: Tommy Condrey, a former farmer and gin equipment maker, invented the One Trip Plow. He and Bob Manning developed it for wide rows. BETTER DRAINAGE: One of the benefits of using the One Trip Plow, say growers, is that the wider rows help irrigation efficiency and drainage problems. Year Gallons Purchased Gallons Used in Field Gallons Used in Irrigation $ Spent $ per Gallon 2005 27,071 16,571 8,500 $50,516 $1.19 2006 23,696 14,696 9,000 $49,761 $2.10 2007 22,339 16,591 8,600 $48,571 $2.17 2008 17,497 10,797 6,700 $62,464 $3.57 2009 17,594 8,594 9,000 $30,613 $1.74 kept the cost increase from more substantially affecting the operation’s bottom line. Raymond Harris, who farms with Lensing, describes their work with the wide-row planting configuration using the One Trip Plow as a work in progress. The biggest challenge is to get all the elements to work together properly. Tweaking the equipment “We’re committed to the widebed system and are tweaking the equipment to improve the effectiveness of the operation,” comments Harris. Harris also noted that due to the weather, they didn’t have the opportunity to fully utilize the One Trip Plow in the fall directly following harvest to set up the wide-row planting beds and have them ready for spring. All the growers agree that, ideally, the plow has the most potential for savings and for field GOOD JOB: Wide rows work well with furrow irrigation on corn and soybeans. preparation when it can be used in the fall, giving the plant material time to break down in the soil over the winter. “I’m convinced innovation is the way farmers are going to solve the problems they face with fuel and production costs going up every year,” adds Condrey. “We’ve hit on a system that could positively impact a lot of growers who are looking for ways to make their operations more efficient.” Turnbull writes from Alabama.
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