Home of the Hydraulic Press

Home of the Hydraulic Press
P.J. Hare Ltd is the leading UK manufacturer of small to medium size hydraulic production presses
with over 17,000 produced. The Company was founded in 1949 by Pat Hare, a pioneer in the
development of high speed hydraulic presses for production press work.
Based in the UK, P.J. Hare are one of the world’s leading design and manufacturers of hydraulic
production presses, press tooling and innovative assembly solutions to industry.
Our expertise in assembly tooling, hydraulic press technology and the production of integrated
systems sets us apart from our competitors in a range of diverse engineering applications including
automotive, aerospace, food, building and pharmaceutical industries.
HARE are at the forefront of developing and integrating technology with their range of machinery
and tooling. Today, digital electronic control offers previously unattainable levels of accuracy to
ensure components have completed process checks which guarantee “zero defects”, 100% in
process inspection and full poke yoke assemblies.
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What We Do:
Automotive Solutions
HARE is a leading brand and manufacturer of
hydraulic and hydro-pneumatic presses from
1 ton to 400 tons force.
For the last 40 years P.J. Hare Ltd has been
providing a complete automotive press and
tooling service from our base here in the United
Kingdom (UK). Since hydraulic power can be
precisely controlled and measured, Hare presses
are frequently used for assembly operations in
many areas, especially the automotive industry.
Hare Automotive Tooling systems move current
practice in self checking assembly tooling
forward by using a pioneering approach to
integrate leading edge measuring and sensing
components with robust press tooling.
The integration of automotive tooling with
load monitoring guarantees that only finished
products, which meet the design specification,
can be released from the press.
Many major automotive manufacturers and first
tier suppliers benefit from the synergy generated
by using Hare Automotive Presses and Tooling.
We offer their business numerous advantages,
including:
• Zero defects
• Load monitoring
• In tool Poke Yoke devices and fixtures
• Part presence sensing
• Increased productivity
• Reduced rejects
Tooling
P.J. Hare Ltd provides a complete press and
tooling service.
Hare Tooling systems move current practice in
self checking assembly tooling forward by using
a pioneering approach to integrate leading
edge measuring and sensing components with
robust press tooling.
The integration of tooling with load monitoring
guarantees that only finished products which
meet the design specification can be released
from the press.
Load & Position Monitoring
P. J. Hare can supply and integrate various in
house or third party systems where monitoring
of assembly forces and ram displacement are
required.
A Load and Position Monitoring equipment
combination of leading edge control systems
and well proven robust tool designs by Hare
software and tooling engineers, provides for
seamless integration of the maXYmos range of
monitors.
By performing monitoring earlier within the
manufacturing chain, more rejects are avoided.
Consistent quality assurance integrated into the
processes ensures high product quality.
Additionally faulty parts are sorted out extremely
early and subsequent system components are
supplied only with good parts. This helps to
maximise production capacity and
system utilization while minimising
production costs.
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Process heating, sensing and
control systems engineers
Precision Engineering Service’s Est 1983
CNC Milling & Turning - Sub-Contrators - Design & Make Service’s
ISO9002 Certified - 3D CAD/CAM - 4 axis machining - CMM - Design
Jig - Fixture - Toolmaking - Welding - General Engineering.
Cheltenham, England
01242 520293 - www.ballsgrinding.com
• Custom heating press platens to 750C
• Radiant heating machines for material processing
• Temperature control and process monitoring systems
• Integrated multi-function control panels
• Specialist temperature processing ovens
• Motion control systems
Bespoke equipment solutions for thermal
processing requirements
Brass Precision Machining
from Casting
D2 tool Steel. Turned, Milled,
Vacuum Hardened, Wire Eroded & Ground
Trent Thermal Technology
Unit 4, Heathcoat Building
Nottingham Science and Technology Park
University Boulevard
Nottingham
NG7 2QJ
Tel: +44(0)115 922 2201
E: [email protected]
www.trentthermal.com
THE HEARTBEAT OF
INDUSTRY 4.0
Are you ready for the fourth industrial revolution? Ready for intelligent
manufacturing systems that flexibly respond to new demands?
We move products, processes and people, because our intelligent
sensors and networking solutions are setting the pace for Industry 4.0
Manufacturers of
Industrial Paints
UK & Worldwide
Construction
Sheet Metal Workers
Aerospace
Trade coatings
All types of Fabrication
Services we offer include:
• Fulltechnicalbackupon
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If you want to learn more about how our heart also enlivens your company,
visit us at www.balluff.com/industry-4.0
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Aluminium Control Panels, anodised,
engraved and paint filled
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Fullrangeofancillaries,
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WeareBS/EN/ISO
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Unit21,KnightcottIndustrialEstate,
Banwell,Weston-Super-Mare,SomersetBS296JN
Telephone:01934820780
FAX:01934820323
E:[email protected]
www.jandlindustrialpaints.com
Hydraulic Presses:
Hydro Pneumatic Press Model
AM 1.5 to 6-tons
Hydro Pneumatic Press Model
AL 4 to 10-tons
Models AM 150 & 300 (1.5 to 6-tons)
Fast Hydro Pneumatic Presses for Light
Assembly and Press Work
Unique HARE designed hydro pneumatic power
unit provides long overall stroke for excellent
access to the tooling.
High ram speeds and very low air consumption.
• High ram speeds
• Pressure regulating valve for precise ram
load control
• Pressure gauge
• Adjustable ram dead stop
Models AL 400, 630 & 1000
Fast, robust hydro pneumatic presses with
capacities of 4, 6.3 and 10 tons.
Designed to replace the Company’s Model 5BS
the AL Models offer excellent ram guidance and
heavy top tool capability, both unusual features
for this type of press.
• Toolsetting valve for quick, safe, tool
alignment
• Automatic power stroke on contact with
the work
• Automatic press cycle, with guard
returning to open position at end of
cycle
• Self monitoring pneumatics provide ‘fail
safe’ control system
• Passive ram lock to prevent ram
movement in the case of air supply
failure
• Timer to give adjustable dwell on load
• Complies with EN13736 the European
Standard for Pneumatic Press Safety
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Specialist Precision
Engineering
A reliable family run business, Berger Tools Ltd
is a key single source supplier of manufacturing
consumables.
Our team pride ourselves on our commitment to design
and development ensuring regular additions to our
extensive range .
• A total solution to your procurement needs.
• Quality parts and service, with full technical support.
Summit engineering is a precision engineering company
specialising in press-tools from simple single-operating tools to
the more complex multi-stage progression tools.
Tool Making • Conventional Turning • Conventional Milling
• Easy to use, secure website and online shop .
• Over 35 years of specialising in press and mould tool components.
Conventional Grinding • CNC Wire Erosion • Spark Erosion
Tool Design • Consultancy
• Quality Approved BS EN ISO 9001: 2008.
Contact us...
Tel 01732 763377
Fax 01732 763335
[email protected]
www.berger-tools.co. uk
Follow us
Summit Engineering Co
Forest View
Avey Lane
Waltham Abbey
Essex
EN9 3QJ
Tel/Fax 020 8508 4579
Web site: www.summitengineering.co.uk
Email: [email protected]
CHARLES RUSSELL
GROUP
TRANSPORT • LIFTING • HANDLING • INSTALLATION
Founded in 1968 the Charles Russell Transport Group has earned an enviable reputation for completing complex projects
throughout the UK & Europe involving the Transportation, Lifting and Handling of Machinery, Plant & Hi-Tec Equipment.
• UK & International Transportation of Machinery, Plant & Hi-Tec Equipment.
• Installations & Removals of Machinery, Plant & Hi-Tec Equipment throughout the UK & Europe.
• Factory / Facility Relocations throughout the UK & Europe.
• Handling, Assembly & Dismantling of Machinery, Plant & Hi-Tec equipment with OEM engineers.
• Technical & Heavy Contract lifts.
• Machinery, Plant & Hi-Tec equipment storage.
If you are looking to plan just a single machine move or a major relocation project please do not hesitate to contact our
operations team with your enquiry.
Tel ++44 (0)1242 680378 Tel ++44 (0)1242 680678
[email protected]
Bench or Pedestal Mounted Hydraulic Press Model
HP 6 or 8-ton
The HP’s are quiet, user friendly and safe.
There are 6 Models ranging in capacity from 12
to 80 tons.
Standard specification includes light screen
guards, mechanical shut height adjustment and
blank (snap through) damping.
• 5 standard operating modes
• Press cycle can be initiated by the light
screen guard
• Mechanical dead stop arrangement with
digital readout
• Blank (snap through) damping
• Robust frame design with excellent ram
guidance
• Hard chromed ram with high quality seal
system
• Mitsubishi PLC and HMI
SAFE, FAST, QUIET AND VERSATILE
Designed for high speed production – up to
2,000 components per hour manually loaded.
Available in two sizes 6 or 8 ton with integral
light screen guard.
Mechanical press users are amazed at the
productivity and versatility of a modern hydraulic
press. Ram speeds are fast and operator access
excellent. Production rates of up to 2000
components per hour are often achieved
because maximum load is available at any
point in the stroke, tool height is not critical.
Toolsetting is usually completed in a matter of
a few minutes. The long effective power stroke
and the generous tooling area means better
plant utilisation.
Press Models 12 – 80HP Floor
Standing Hydraulic Presses
12-80ton
Press Models 12 to 80HP (12, 16, 25, 40, 63 and
80ton)
The HP Range – Designed to replace mechanical
presses on most types of first and second
operation press work, the HP’s can increase
production rates by up to 300% and reduce
toolsetting time to 5 minutes or less.
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4-Column Presses
Hare column presses can be configured with 2
or 4-columns depending on the application, and
are available with either up or down-stroking
rams.
The modular design allows for the column
spacing to be positioned to suit customer
requirements.
Optional guided platens give excellent tooling
support and optimum load distribution over the
entire platen with minimum deflection.
• Press capacities from 10 to 400-tons
• Column widths up to 2 meters
• Up or down stroking
Bespoke Solutions
As the leading manufacturer of hydraulic presses
our ability to design and manufacture hydraulic
presses which meet the specific requirements of
our customers is a significant advantage.
Whatever the application and whatever the
size of the component, we can produce a press
which is designed to provide the best solution
for our customers.
Increased daylight, longer stroke, wider guards
or additional hydraulics or pneumatics can be
easily incorporated, so whatever the application
we can provide the correct press for your
application.
Our flexible company structure and well
qualified members of staff enable us to design
and build machines to meet the needs of our
customers.
We act as Project Managers providing a turnkey
package, allowing you a single point of contact
for your manufacturing project.
Composite, Rubber and Thermoplastic Hot Platen Presses
P.J. Hare manufacture a range of heated platen
presses for compression molding of rubber,
plastics and composites; also for laminating,
laboratory and R&D.
Electrically or oil heated platens are uniquely
designed for uniform heat distribution and fine
temperature control.
Compressed air or water cooling is also
available.
Enhanced programmable press controls for
multiple ramp profiles, data logging of press
load and position in addition to the platen
temperature parameters.
Presses are available in 4-column or C frame
configurations, with both up or down stroking
hydraulic rams.
Röcher Hydraulic Presses
up to 5,000-tons
Market leading hydraulic press manufacturer
P.J. Hare linked up with German counterpart
Röcher GmbH to forge an alliance that will help
it expand its activities across the continent and
the rest of the World. With Röcher specialising
in larger presses from up to 5,000-tons, this
logical tie-up marks a big step forward - for both
companies.
P.J. Hare can now supply large hydraulic presses
for a much wider range of applications and
capacities, with our customers benefiting from
a single point of purchase. They can also be
confident that they will receive the same high
levels of technical support and service that they
are used to when buying a Hare press.
Röcher is a mechanical and hydraulic
engineering company with their design
and manufacturing operation based in the
Siegerland region of Germany.
Their product portfolio includes hydraulic
presses and customized special machines for
forming technology.
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BrakeMaster Range
Brakes
The BrakeMaster machines revolutionise Aircraft
steel brake assembly and disassembly by
semi-automating the riveting and de-riveting
processes and reducing the time taken from
several minutes to seconds.
Based on our standard press model AM300 and
developed in conjunction with the United States
Air Force, the Brakemaster speeds up and deskills the entire brake riveting process, allowing
brake units to be disassembled in a few seconds
and assembled in just a couple of minutes.
BrakeMaster is a vital piece of equipment for
wheel and brake MRO facilities. The machine is
not aircraft specific and can be used for almost
all types of steel brakes of different models and
sizes.
Wheel Bearings
In addition we have recently added the Aircraft
Wheel Bearing Assembly and Dis-assembly
Press.
The 25 ton capacity press designed using
assemblies from our standard range is fitted
with a manual slide table, long stroke and light
screen guard for added safety.
The press tonnage can be adjusted from 1 to 25
tons, the ram movement is controlled by push
buttons which allow the operator to accurately
inch the ram in either direction.
The slide table will accommodate everything
from the smallest Cessna wheel to Airbus A380.
There are two types of BrakeMaster machines
The Assembly (rivet) and Dis-assembly (de-rivet).
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Aftercare:
The Aftercare of Your Hare Press is a
Cornerstone of our Business.
We promise a customer relationship that extends
well beyond the purchase of new equipment
incorporating:
In addition we can carry out replacement of
obsolete SICK OPTIC lightscreen guards as
well as pressurised filter and modern pump
upgrades.
• Technical support for advice and
assistance
• Training programmes to suit customers
specific needs
• Service and spare parts are provided
from our factory in Wrington near Bristol
Please contact our service
department or you can email us at
[email protected].
• Preventative maintenance programmes.
• Rebuild programmes to restore machines
to original specification or upgraded to
the latest technology
We aim to get a Service Engineer to you within
24 hours should you have a breakdown. Many
spare parts can be delivered to you overnight
from our own stocks.
Please contact our service department or you
can email us at [email protected].
Upgrades
Press upgrades are provided by our dedicated
service team.
Pre-1994 HP and GP models with solid state
control systems can now be upgraded with
modern Mitsubishi PLC control systems.
Precision Sheetmetal &
Laser Profiling Specialist
ASL offer a fast, efficient and competitive service producing high
quality metalwork in small batches and production run quantities
for the following sectors:
Services ASL offer:
• Sheet metalwork
• LaserProfiling
• Machining
• Fabrication
• Welding
Plant List
220 Tonne x 4.0 metre capacity
press brake and shear
Laser Profiling Service cutting a
range of materials from 0.9mm
thick up to 20mm in ferrous
and non ferrous metals
Automotive•Aerospace•Pharmaceutical•Ultrasonic•FoodPackaging
ASL Precision Sheet Metal Ltd
Unit 4, Flowers Hill, Brislington, Bristol, BS4 5JJ
E-mail [email protected]
Tel 0117 9712136 • Fax 0117 9717388
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www.asl-psm.co.uk
h.TE Western Automation
4 Cala Trading Estate
Ashton Vale Road
Bristol BS3 2HA
E: [email protected]
Tel: 0117 966 5925
Fax: 0117 966 1940
www.hvacdrives.co.uk
Specialist Distributors of Electrical
& HVAC Controls Equipment
We can supply from stock, or through our supply chain
partners, any component from a domestic heating or
cooling appliance spare to a fully packaged commercial
and industrial automation solution.
• CNC Milling
• CNC Milling
• Fabrication
• Turning
Machined Fabrications Ltd.
• Horizontal / Vertical Boring
• Horizontal Boring
T:
01384 257 681
F: 01384 241 571
E: [email protected]
www.machined-fabrications.com
Ufone Precision Engineering Ltd.
T:
01384 233 288
F: 01384 252 931
E: [email protected]
www.ufone-eng.com
Phone: +44 (0) 1934 862 608
Contact us:
Office Address
Hare Press
P.J. Hare Limited
Wrington
Bristol
BS40 5NL
Phone: +44 (0) 1934 862 608
Fax: +44 (0) 1934 863 126
Email: [email protected]