Revisiting the Concorde: A new approach to Delta-Winged Flight James Johnston [email protected] Gina Trivellini [email protected] Nick Kirkby [email protected] Ryan Rodriguez [email protected] Chris Parraguirre [email protected] July 22, 2010 Abstract 3pm. Unfortunately, the planes were retired in that same year due to economic reasons. When the Concorde flew at supersonic speeds, it was extremely efficient, yet it produced a great deal of noise. People exposed to the engine noise such as those living under flightpaths objected, and the plane was forced to fly at less efficient subsonic speeds to comply with regulations on noise. As a result, it became unprofitable to fly. Since then, no supersonic passenger jet has been developed to fill its place, and the airline industry is not flying any faster than it did before 1976, when the Concorde made its first commercial flight. The Concorde belongs to a special breed of aircraft known as delta wings, so named because the shape of their wings resembles the Greek letter delta Δ . This type of aircraft offers several aerodynamic advantages. For example, the shock wave produced by the nose remains in front of the wing, thereby reducing the drag of the airplane. Additionally, the wings larger surface area produces more lift and allows for more fuel storage. The goal of our project is to research and use models to develop and test a new generation of delta winged passenger aircraft to fill the gap in high speed air travel that the Concorde left behind. Motivated by the lack of progress in the area of supersonic passenger aircraft, our research group attempted to design one. Our goal was to determine the viability of a delta-winged aircraft inspired by the engineering success of the Concorde and certain other high-speed jet fighters that also employed deltas. We planned to make a representation of an aircraft that would feature more streamlined aerodynamics (e.g. greater fuel efficiency) and emit less noise pollution. To test the subsonic aspects of the aircraft, we designed, built and flew a radio controlled model aircraft. It incorporated features such as winglets for vertical stabilization, a passenger cabin below the main wing, and an inverted airfoil to would spoil excess lift and keep the plane level. After conducting several test flights with an evolving series of prototypes, we have found that the final evolution of the design was far more stable and controllable than its predecessors. Although the planes we tested were extremely simplified versions of actual passenger jets designed solely to test the design at subsonic speeds, we believe they can serve as a template for future research, possibly applicable to supersonic designs. 1 2 Introduction As recently as 2003, the Concorde, which featured the worlds most fuel-efficient jet engine, was crossing the Atlantic at speeds over twice the speed of sound. To add some perspective, a Concorde flight departing from London at noon would arrive in New York at 10am local time while a normal commercial airliner would arrive around Designing a Delta Winged Aircraft Ever since the Wright brothers first took to the skies in 1903, scientists, pilots, and engineers have pondered a deceptively simple question: what makes airplanes fly? The most obvious answer is lift, the force which overcomes gravity and allows the plane to leave the ground. The problem 1 add the dimension of vertical stabilization to the aircraft to aid in the prevention of rolling. The maintenance of pressure on the underside of the wing due to winglets results in more lift, and the decreased turbulence reduces drag. Because of the reduction in drag, it is not uncommon for planes equipped with winglets to experience efficiency gains of around five percent over those with straight wingtips. The increased lift also allows them to take off with greater payloads.[1] A high sweep angle also plays a vital role in the design of a delta wing. The sweep angle on any aircraft is the angle at which the wings are positioned relative to the fuselage, and it corresponds to the speed at which an airplane travels. The sweep angle is low for an airplane designed to travel at low speeds; in contrast, the sweep angle for a delta wing aircraft is high. An airplane with a high sweep angle generates less lift than one with a low sweep angle, but a greater sweep will offset drag. Finally, aspect ratio plays another important part in the design of the wing. The aspect ratio of a wing is a comparison between the wingspan and the wing area. It gives us a rough idea of the sweep angle, the lift, and the preferable airspeed for an aircraft. [3] Figure 1 shows the difference in wing areas between two separate aircraft with identical wingspans. Both winglets and aspect ratio were considered, employed, and refined in the design and construction of the model aircraft. becomes more complicated when one attempts to isolate what exactly is responsible for that lift. 2.1 Guiding Principles In designing the model aircraft, we had to keep a few key points in mind to ensure that it would fly. One of these points is Bernoullis Principle. It states that any fluid (e.g. air) exerts less pressure on a surface the faster it moves. Since a wing is curved on the top, the air on top has to travel faster to meet the air traveling under the bottom of the wing, and exerts less pressure than the bottom air. Therefore, the greater pressure below the wing pushes upwards and provides lift. No matter how lift is generated, there is no disputing that it is essential for flight. To calculate the force of lift, we used the equation 1 Cl ρAv 2 (1) 2 where Cl is the coefficient of lift, Fl is the surface area of the wing, ρ is the density of the air, and v is the velocity. Since a delta wing has a greater surface area than a conventional wing of comparative size, it has the potential to generate more lift. Delta winged aircraft also have relatively high stall angles due to the wingtip vortices that form and stay attached to the upper surface of the wing. Finally, the wings large internal volume permits the storage of cargo or additional fuel. Fl = 2.2 An Analysis of the Delta Wing Despite its advantages, a delta wing design has some drawbacks as well. The tips of almost any wing are prone to some loss in efficiency due to vortices of air that form. These vortices are the result of high pressure air on the underside of the wing spilling up to meet low pressure air on the top. They are unfavorable due to the turbulence and resulting drag that they incur. However, the vortices can be disrupted when the tip of the aircrafts wing is turned upwards. The upturned wingtip, or winglet as it is known, acts as a physical barrier between the pressure differences and aids in the prevention of vortices. Because they keep high pressure air under the wings and prevent turbulence, the gains experienced with winglets are significant. Delta wings tend to have less intrinsic stability than standard wings. Fortunately, winglets remedy this problem. They also 2 Figure 1: Both aircraft have the same lengths and wingspans, yet the delta wing has much more wing area. A larger wing area generally equates to more lift. Because the delta wing is streamlined with a more simplified wing profile, it produces more lift per drag than the conventional aircraft. 3 2.3 Engine Noise determine the best design features to employ, we ran a series of tests. We first established a list of variables: wing sweep, airfoil shape, and control surface size. Some, like the addition of winglets had simple yes or no options, while others, like airfoil shape were almost completely open ended. We also had to choose the extent to which our model would mimic the real plane. Finally, the most important part of the airplane is that which differentiates it from a glider: the engine. One factor to consider when designing an engine for a plane is the level of noise it will produce. Engine noise is a serious problem both at and near airports. The intense sound makes work dangerous for ground crews who may or may not be wearing proper ear protection. Also, the noise is a nuisance for those who live nearby airports. In spite of this, there is a rather simple solution to the problem. It is known that the diameter of the jet exhaust is related to the frequency of sound produced. A larger output diameter produces loud, low frequencies. These sounds are particularly interfering. However, the diameter of the engines exhaust can be reduced without taking any major toll on thrust. This is done through the use of a corrugated exhaust (see figure 2). The corrugations, or lobes, disrupt the cross section of the exhaust stream enough to change the sound produced. Smaller diameters produce quieter, higher pitched sounds which prove far less irritating to those in and around the vehicle. [4] 3.1 A delta winged aircraft can take numerous forms. In order to decide on the best wing contours for the aircraft, we tested three different wing shapes. As shown in figure 3, the wing could be truly triangular, or it could feature an enlarged or diminished tail. Each modification produces significant changes in surface area. A wing with a larger tail region will have more surface area, resulting in more lift. Conversely, a wing with a notched tail will have less surface area, and less lift. We narrowed our scope down to three variables. The wing could have either a positive or negative tail, or it could be truly delta shaped. Most delta winged model aircraft have a notch in the rear, taking on more of a V shape, as opposed to a triangular one; however, this is purely for the sake of extreme maneuverability. As we are designing a passenger aircraft, we prize lift more than anything. [2] To begin testing, we created three small models with equal wingspan, each having one of the previously discussed wing patterns. They were each dropped from approximately the same height, and results were recorded. 3.2 Airfoil Shape An airfoil plays a huge part in the properties of a wing. We first adopted the traditional high lift airfoil that most everyday aircraft use. It was not until we tested the airfoil that we realized it was not fit for delta wings. During research, we assumed that standard airfoils would function similarly on a delta winged aircraft. As a result, we modeled our first airfoils in that fashion. On a delta wing, the center of lift is farther back than the center of gravity, giving the plane a tendency to nose over or dive towards the ground. We experienced this firsthand when our models consistently dove towards the ground regardless of weight distribution. For this reason, the airfoil Figure 2: A corrugated nozzle decreases the maximum diameter of a jet engine exhaust without inducing adverse effects on airflow 3 Wing Shape Preparing for Takeoff The focus of our project group was to prototype a delta winged passenger aircraft. For the sake of practicality, our team began on the small scale. We planned to make a radio controlled model to test the viability of our design. Along the way, we made numerous decisions over design features. To 4 Figure 3: Delta Wings 3.4.1 needed to be redesigned to redistribute lift more towards the front. We performed more in-depth research on airfoils, and found that they can be optimized to redistribute lift. Using this knowledge, we designed a new airfoil. Instead of being curved downwards on the trailing edge, it curves upwards. The upwards curve is known as reflex. This serves the purpose of spoiling lift at the rear of the plane to balance the entire structure. 3.3 In an effort to make the model as real as possible, we hoped to add landing gear. However, our project advisor recommended otherwise. All of our tests would have to be done in grassy locations. There, wheels would not fare well. Rather than risking potential damage to the plane as a result of wheels becoming snagged, we omitted the wheels from the design. The model could just as easily be hand launched and landed in grass by skidding on the fuselage without damaging it. Positioning the Powerplant In the design, we chose to mount the engine on the top of the vehicle to reduce noise. Jet engines are notorious for the level of noise that they produce. By mounting the engine above the wings and fuselage, we create a physical barrier between it and the ground, restricting the travel of sound to a significant extent. [4] 3.4 Landing Gear 3.4.2 Ducted Fan An actual jet engine was not an option for us when building the model. For our purposes, we chose to use a ducted fan. A ducted fan is a small-scale, electric alternative to a jet engine. It functions similarly in that it uses a turbine to force air past the plane. However, rather than burning jet fuel to spin the turbine, it uses batteries to power a high-efficiency brushless motor. The motor then spins the turbine directly. Realism Versus Ease of Prototyping Although we wanted to design a large and exacting prototype, we could not. It would have been expensive and difficult to maintain and repair. Instead, we opted to make a smaller model. We strategically replaced complex and costly components with more accessible parts. Even though we were frugal in the design process, our model still proved to be effective in providing the results that we sought. 5 3.4.3 Mount.jpg Building Materials The structure of most commercial aircraft consists mostly of an aluminum alloy. A model plane constructed from that material would prove both difficult to build and dangerous to fly. Apart from being expensive, aluminum is notoriously hard to weld. Also, in the event of a crash, a hard metal plane could do significant damage to bystanders or property. Because of this, we chose foam insulation as the building material. It is dense, strong, light, and very easy to work with and repair. Because we anticipated crashes, foam was our best choice. Even something as serious as a broken wing could quickly be remedied with epoxy resin as an adhesive and carbon fiber rod as structural reinforcement. 3.4.4 Figure 5: The ducted fan brace and mount made of 1/4” plywood. The semicircular brackets grip the housing of the fan. Fabricating the Aircraft The first step in building the aircraft was the transfer of a pattern made with CAD software to a paper template. The shape was then cut from a sheet of foam. While two of us worked on cutting the wing, two others carved a fuselage from foam to fit the wing. The remaining person cut winglets from foam. After all of the foam pieces had been cut, they were glued together with epoxy resin. We designed the fuselage to accept the wing flush with its surface (see figure 4). battery, the speed controller, the receiver, and the servo motors were all positioned in cavities inside the wings to allow air to pass over them (for the sake of cooling) without creating significant drag. 3.5 Calculating Lift Recalling that Fl = 12 Cl ρAv 2 , we calculated the force of lift in our model when it flew at a certain speed. Based on the shape of the airfoil as well as additional research, we assumed the coefficient of lift to be approximately 0.25.[2] While flying, our mentor estimated the speed of the aircraft to be about 25 miles per hour. Using this information, we can gain a rough idea of the force of lift produced by the aircraft and relate it to the force of gravity on the aircraft to see how effective it is in overcoming its own weight. Figure 4: The wing was set inside the fuselage Next, the control surfaces (tailerons) were cut from the wing. They were sanded and fit with hinges. After that, a mount for ducted fan was made. This was a crucial part of the design because it held the fan to the aircraft. It had to be sturdy to withstand the force of the fan. To ensure that the fan was held fast, we designed a brace to grip the circular shell of the fan. The brace extended deeply in to the fuselage, acting as the backbone of the aircraft. The final step was to fit the model with servo motors and electronics. The 4 4.1 Results and Analysis of Testing Results of Wing Shape Testing In testing, we observed that the model with the negative tail region flew well, but dropped faster than the other models. The model with a positive tail would fly, but it would occasionally experience instability. It would drop very slowly, to the point 6 that it lost airspeed and stalled. Just as our calculations predicted, the amount of wing area directly affects the lift produced. Weighting the nose was a quick fix to the problem, but it also made the plane heavier than the others in comparison. We were very pleased with a neutral combination of the two wings. A triangular delta wing flew well with minimal nose weight. We suspect that the negative characteristics exhibited in the other two models are nothing more than a surplus or lack of lift. 4.2 throw it in to a downwards spin. We attributed this to the lack of vertical stabilization. Although we included winglets in the design, we modeled our winglets after conventional aircraft with large tail fins. It is the purpose of the tail fin to stabilize that type of aircraft in similar conditions. After the flight, we decided that our model needed more vertical stabilization. To do this, we affixed two vertical fins on the upper surface of the wing to increase the planes stability (see figure 7). Results of Airfoil Tests A conventional airfoil did not fly with any success. Lift was too great towards the rear of the plane. This resulted in a consistent tendency towards nose-diving. The inverted airfoil designed for delta wings yielded much better results. The unpowered models used to test the airfoil glided smoothly. See figure 6 for an analysis of the effects of the airfoil on the flightpaths of gliders. In addition, we observed that the plane was less sensitive to changes in weight distribution. When a small amount of nose ballast was added or removed, the plane continued to fly without any noticeable change in performance. This showed that it was a stable platform, capable of carrying a payload. Although we found success with the reflexed airfoil, it came at a cost. The airfoil does move the center of lift over the center of gravity, creating a stable aircraft. However, this lowers the maximum lifting potential of the wing. Per square unit, the wing is not as effective in lifting as is a standard wing. Even so, the large area of the delta wing compensates for that loss. 4.3 Figure 7: Positioning of vertical stabilizers on the top of the wing We conducted another test flight, and found that the plane flew in a much straighter path and was much easier to control. Gusts of winds still buffeted the plane, but it would remain upright and fairly stable. We believed that additional vertical stabilization mounted on the bottom of the plane may have further increased its stability. Unfortunately, due to human error, the model crashed, and additional tests could not be conducted. Results of Powered Flight Tests Having mounted the ducted fan engine and attached all the necessary electronics, we proceeded to run our design through its first test flight. Our lift calculations predicted a lifting force of 17.60N. This indicated that the lift produced would carry the 1.5 kg plane. As expected, the plane lifted well. There was no indication of stalling or nosing over due to bad weight distribution or a poorly designed airfoil. Unfortunately, there was a rather strong breeze on test day, so overall the flight was not as smooth as anticipated. When faced with a crosswind, the plane yawed greatly. A small gust of wind could knock the plane out of its path and 5 Conclusion The goal of our project was to create a small-scale model of a supersonic, delta-winged, passenger aircraft and to test it at subsonic speeds. The final design generated more than enough lift to make takeoff possible, even with the reflex airfoil on the tail, and flew so that it was neither unstable nor difficult to control. This shows that a delta 7 Figure 6: Effects of Airfoil Shape on Flight Pattern 8 wing, when made correctly, can produce more lift than a conventional wing, which in turn can make the plane more fuel-efficient. Through this, we inferred that our design could prove a feasible blueprint for an actual passenger plane. We realize that there are many factors to be considered when designing a full-size aircraft, but we hope that the work we have conducted can serve as a base for more advanced experimentation, and that any research undertaken by the aviation industry will focus more on delta wings. 6 10. http://www.hq.nasa.gov/pao/History/SP468/ch10-4.htm, 1980. [4] Purdue University. Noise control (supression). http://cobweb.ecn.purdue.edu/ propulsi/propulsion/jets/basics/noise.html, 1998. Acknowledgements The Engineering Flight Research Group would like to extend its thanks to Amanda Gaetano and Adrien Perkins of the AIAA, Rutgers chapter, for their expertise in the field of aeronautics and use of their facilities. We would also like to thank our mentor Monal Agrawal for her guidance throughout this project, as well as Kristin Frank, Jameslevi Schmidt, and the NJ Governors School of Engineering and Technology (Ilene Rosen, Director), (Blase Ur, Program Coordinator), (Marguerite Beardseley, Chair, Board of Overseers), (Laura Overdeck, Vice Chair, Board of Overseers). Finally, we gratefully acknowledge the sponsors of the Governors School program: Rutgers University, the Rutgers University School of Engineering, Morgan Stanley, the State of New Jersey, Lockheed Martin, PSEG, the Tomasetta family, the Provident Bank NJ Foundation, Silver Line Building Products, and the families of Governor’s School alumni. Their generosity provided us with the opportunity to conduct this project. 7 References References [1] Robert Faye, Robert Laprete, and Michael Winter. Blended winglets. Aero Magazine, 2001. [2] Martin Hepperle. Airfoils for tailless airplanes: Design and selection. http://www.mhaerotools.de/airfoils/index.htm, 2003. [3] Jr. Laurence K. Loftin. Quest for performance: The evolution of modern aircraft: Chapter 9
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