Applied Mechanics and Materials ISSN: 1662-7482, Vol. 461, pp 213-219 doi:10.4028/www.scientific.net/AMM.461.213 © 2014 Trans Tech Publications, Switzerland Online: 2013-11-21 Finite Element Analysis in the Characteristics of Ostrich Foot Toenail Traveling on Sand Rui Zhang, Haibao Liu, Sihua Zhang, Guiyin Zeng, Jianqiao Li Key Laboratory of Bionic Engineering, Ministry of Education, Jilin University, Changchun, 130022, China Corresponding author: Rui Zhang E-mail: [email protected] Telephone: +8613504419232 Keywords: ostrich foot toenail, reverse engineering, model reconstruction, finite element simulation, sand fixation and flow limitation. Abstract: The ostrich foot toenail plays a crucial role in the process of ostrich foot traveling on sand. 3D laser scanner was used to measure the three-dimensional point clouds of ostrich foot toenail surface morphology, and the three-dimensional model of ostrich foot toenail was reconstructed by using reverse engineering technology. The finite element analysis in the interactions between ostrich foot toenail and sand was implemented by Abaqus and Hypermesh. The quasi-static analytical results of ostrich foot toenail inserting the sands showed that the groove structure of the toenail had a better sand fixation effects, the tiptoe structure was beneficial to insert into the sands, and the inverted triangular structure of the toenail had the weak disturbance on the sands which produced the less resistance of the toenail inserting the sands. According to the velocity and the stress fields in the process of the ostrich foot toenail dynamically traveling on sand, ostrich foot toenail tiptoe could help to improve the thrust of traveling on sand, the groove area of the toenail played the effects of sand fixation and flow limitation in the process of ostrich foot toenail traveling on sand. 1. Introduction China has a large area of the desert and the Gobi regions, where reserve the abundant of minerals, oils and gases resources. At the same time, these regions are the treasured places for developing agriculture, forestry and energy. Because the special environments of the regions, it is unsuitable to use the conventional wheeled or tracked walking devices, due to the flow of sand under the wheels, the large slip subsidence and the difficulty in providing a larger traction. The conventional exploratory and carrying vehicles are often difficult to drive in loose sand, or even lost the travelling performance [1]. In order to improve the performances of the vehicle in the desert region, the scholars have done a lot of studies and obtained a series of important research results. However, the improvement of travelling capacity on sand is still limited, which cannot satisfy the demands for the development of desert resources. The animals living in the desert have the inherent ability of travelling on the sand. Research on the mechanism of the key parts traveling on sand of the animals living in the desert, and according to the principle of bionic engineering, the new theoretical foundations and the research methods for studying the vehicles and the operating equipment in the desert can be provided [2]. African ostrich (Struthio camelus) (hereinafter referred to as ostrich) is the largest cursorial ratite living in the desert, who is capable of remarkable speed, exceptional endurance and steady locomotion. Fig. 1 shows ostrich running in the desert. An adult ostrich can span 3.5 to 7 meters every stride, the continuous running speed reaches 50~60 km/h and maintains about 30 minutes without feeling tired, and the sprint speed over 70 km / h. Ostrich is the fastest two-legged animals on the land. The excellent performance of ostrich traveling on sand is the result of the combined actions by the various factors [3, 4]. Ostrich feet carry the weight of the ostrich, and participate in locomotion on sand directly, which play a crucial role in the process of ostrich traveling on sand[5]. Each ostrich foot only has two toes (the 3rd and the 4th toe), the inner toe (the 3rd toe), has a large and hard toenail, the toenail of the outer toe (the 4th toe) has degenerated and disappeared. Through observing ostrich in the process of walking or running in desert, the toenail of the 3rd toe is similar to a spike, which can effectively improve the traction performance and the resistance to subsidence [6] . The mechanism of ostrich foot toenail traveling on sand is difficult to obtain accurately by the All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of Trans Tech Publications, www.ttp.net. (#69694360, Pennsylvania State University, University Park, USA-12/09/16,14:58:00) 214 Advances in Bionic Engineering actual experiment in vivo. It is possible to gain the mechanical and the kinematic laws of ostrich foot toenail traveling on sand by use of reverse engineering and finite element analysis. Through analyzing the processes of ostrich foot toenail traveling on sand under the quasi-static state and the dynamic travelling state respectively, the interactions between ostrich foot toenail and sand were studied and the mechanism of ostrich foot toenail traveling on sand was explored. 2. Structural characteristics of ostrich foot toenail Ostrich belongs to Ratitae, Struthioniformes and Struthionidae[7]. Ostrich is native to the African the Arab desert areas. Ostrich mainly lives in the open desert areas, or the dry and treeless prairie. Ostrich is the only existing bird with didactyl foot in the world. Due to the long-term natural evolution, the 1st toe and the 2nd toe of ostrich foot have completely degenerated, only two toes were reserved. They are the 3rd toe and the 4th toe from inside to outside. The 3rd toe is strong and more developed. One developed and hard toenail exists at the end of the 3rd toe. The 4th toe is thin and short, whose length is approximately as one half as that of the 3rd toe. The toenail of the 4th toe has disappeared or very small [8]. One ostrich left foot is shown in Fig. 2. The structures of ostrich foot are shown in Fig. 3. In Fig. 3, A is tarsometatarsal bone, B is toenail, C is digital cushion, D is phalangeal pad, E is metatarsal phalangeal pad and P1-4 is phalangeal bones. Bones of ostrich foot are connected by joints. The motions between the various parts of ostrich foot are controlled by the ligaments and the skin adhered to each bone. The 3rd toe and the 4th toe have four phalanges respectively. The phalanges of the 4th toe (especially the end phalanx) have seriously degenerated. In addition, there are unique surface morphology and papillary group at the bottom of ostrich foot. Fig. 1 Ostrich running on sand Fig. 2 Ostrich left foot Fig. 3 The structure of ostrich foot One high developed toenail with special structure exists at the end of the 3rd toe of ostrich foot[9]. The studied ostrich foot toenail is obtained from Lu Sheng Garden Villa, Changchun City, Jilin Province, China. The ostrich foot toenail comes from one adult male ostrich with the age of one and a half year. The length of the ostrich foot toenail is approximately 4 cm. The structure of ostrich foot toenail is shown in Fig. 4. In Fig. 4, (a) shows the outboard inverted triangle structure, which is located on the back of the toenail, the structure seems to be one part of a triangular prism, but it has some radian, (b) shows the inboard groove structure, (c) shows the side surface of the toenail. (a) (b) (c) Fig. 4 The structure of ostrich foot toenail Applied Mechanics and Materials Vol. 461 215 3. Model reconstruction of ostrich foot toenail The ostrich foot toenail was cleaned by the ultrasonic cleaning machine, and then the ostrich foot toenail surface was sprayed with the DPT-5 eikonogen. The three-dimensional scanner of Rexcan III-0.8M series was used to obtain the point cloud data of the toenail. The resolution of the Rexcan III-0.8M series scanner is 5 million pixels, and the accuracy of pixel can achieve 0.007mm. The laser scanning process of ostrich foot toenail is shown in Fig. 5. Fig. 6 displays the scanning result of ostrich foot toenail. Fig. 7 shows the original spatial point clouds of ostrich foot toenail. Fig. 5 Scanning process of toenail Fig. 6 Scanning result of toenail Fig. 7 Point clouds of toenail The point cloud data of ostrich foot toenail was imported into the reverse engineering processing software, where the noise removal, the filter, and the smooth processing were performed. The three-dimensional irregular surface of ostrich foot toenail is shown in Fig. 8. After the physical reconstruction in Geomagic Studio and the mesh processing on the three-dimensional irregular surface in Hypermesh, the 3D mesh model is obtained (Fig. 9), The mesh type of the 3D foot toenail model is linear C3D4, the mesh size is 1×1×1 mm3, the total mesh number of the 3D foot toenail model is 20902, this model can be used for the finite element analysis on the characteristics of ostrich foot toenail traveling on sand. Fig. 8 3D irregular surfaces of toenail Fig. 9 3D mesh model of toenail 4. The toenail/sand interaction model and material properties The finite element analysis in the interaction between ostrich foot toenail and sand was performed by ABAQUS. The extended Drucker-Prager model was chosen as the constitutive model of sand, this model is an elastoplastic constitutive model, it can effectively reflect the main characteristics of sand in the loose desert [10]. The dry sand properties in Taklimakan desert was selected as the material parameters of sand [11]. This paper focuses on the interactions between the structure morphology of ostrich foot toenail and sand, the isotropic linear model was selected as the model of ostrich foot toenail in order to simplify the calculation, the elastic modulus and Poisson's ratio were obtained from the references[12, 13], the average density of ostrich foot toenail is obtained from the experimental test. The material properties in the FEM analysis are shown in Table 1. Table 1 The material properties in the FEM analysis Density(g/cm ) Elasticity modulus (MPa) Poisson ratio Internal friction angle (°) Toenail 0.98 1585 0.41 sand 1.54 47.199 0.4 42.2 The encastre constraint was imposed on four side faces and the bottom face of the sand model. It seems like that the sand was put into a soil bin. The mesh size of the upper part of the sand model is 2×2×2mm3 and the mesh size of the lower part is 4×2×2 mm3, the total mesh number of the sand model is 30000, the linear C3D8R was selected as the element type, this element type is suitable for large strain analysis. 3 216 Advances in Bionic Engineering 5. FEM analysis in the quasi-static process of ostrich foot toenail inserting into sand 5.1 Initial conditions of quasi-static process of ostrich foot toenail inserting into sand At the start of ostrich foot toenail inserting sand during the quasi-static force analysis, the toenail is set 5mm above the center of the sand-bin, the toenail will insert into sand with three different postures as shown in Fig. 10, namely, (a) shows the posture of the groove touching sand (the degree between the toenail axis and the perpendicular axis is anticlockwise 45°), (b) shows the posture of the tiptoe touching sand (the toenail axis overlap the perpendicular axis) and (c) shows the posture of the inverted triangle face touching sand (the degree between the toenail axis and the perpendicular axis is clockwise 45°). During the quasi-static process of ostrich foot toenail inserting into sand, the Z-axis is perpendicular to the top surface of sand. Ostrich foot toenail inserts into sand at the velocity of 0.5m/s until the whole toenail contacts sand. The whole toenail has only one degree of freedom, the linear velocity along the positive direction of the Z-axis. The loads and constraints of ostrich foot toenail are shown in Fig. 11. (a) (b) (c) Fig. 11 The quasi-static loads and Fig. 10 Three different postures of toenail inserting sand constraints of toenail 5.2 The result analysis in the quasi-static process of ostrich toenail inserting into sand The equivalent stress distributions of three different postures of toenail inserting into sand are shown in Fig. 12. According to Fig. 12(a) under the posture of the groove touching sand, a stress distribution of large area exists at the bottom of the toenail. This phenomenon shows that the sand at the bottom of the toenail receives the greater forces, which is caused by the inboard groove structure of ostrich foot toenail. The sands along the surface of the toenail groove forms an obvious protuberance, which shows that toenail groove surface has sand fixation effects. According to Fig. 12(b) under the posture of toenail vertically touching sand, the sand stress at the bottom of the tiptoe reaches the maximum value in all postures. The stress field mainly concentrates in the area below the tiptoe. The stress distribution near the area of the groove structure is more obvious; while the stress distribution near the inverted triangle area gradually declines and even disappears. The result indicates that the tiptoe surface morphology is beneficial to improve the thrust of sand. The stress field area is much smaller than that of the posture of the groove touching sand, and deformation of sand is not very obvious. The phenomena indicate that the tiptoe of ostrich foot toenail has the effect of separating sand, which is beneficial to insert into sand. According to the Fig. 12(c) under the posture of the inverted triangle face touching sand, the sand stress mainly concentrate at the sides of the inverted triangle surface, and the stress field and the stress value are small. The result indicates that the disturbance of the inverted triangle surface on sand is very weak, which is beneficial to decrease the resistance of inserting into sand. The above analysis results show that the toenail groove structure has a better fixation effect on sand, the tiptoe structure is beneficial to insert into sand, and the disturbance of the inverted triangular structure on sand is weak and the resistance of toenail inserting sand is small. Applied Mechanics and Materials Vol. 461 217 (a) (b) (c) Fig. 12 The stress distributions of three different postures of toenail inserting into sand 6. FEM analysis in ostrich foot toenail dynamically traveling on sand 6.1 Acquisition of kinematic parameters of ostrich foot toenail traveling on sand A healthy adult male ostrich was selected, the high-speed camera system was used to record the dynamic changing process of gestures when ostrich running on sand. The motion data of ostrich was imported to the software TEMA for the kinematic analysis. Because the volume of ostrich foot toenail occupies a very small proportion of the whole ostrich volume, especially it is difficult to capture the motion state of toenail when ostriches run at high-speed. In order to facilitate to achieve the motion parameters, the motion of the 3rd toe was regarded as a rigid body motion and the shape of the 3rd toe does not changed during running on sand. According to the size relationship between the 3rd toe and the toenail, the toenail movement patterns was obtained through the proportional conversion when the movement patterns of the 3rd toe was acquired. Therefore, the tip of the 3rd toe and the toe metatarsal joint were selected as the marker points[14], as shown in Fig. 13. Because ostrich running speed is very fast, the velocities and the accelerations of ostrich foot toenail are much higher. Our goal is to discuss the interaction relationship between ostrich foot toenail and sand, and study the effects and the contribution of ostrich foot toenail during the process of ostrich traveling on sand; at the same time, considering the requirement of calculation stability, one tenth of the actual high-speed photograph measurement values were selected as the velocity and the acceleration of ostrich foot toenail in the numerical simulation. The velocities of ostrich foot toenail in the numerical simulation are given by Eq. 1, Eq. 2, Eq. 3 and Eq. 4. The end of ostrich foot toenail: Horizontal velocity: y=-67.6x3+2484x2-21683x-34830 (1) 3 2 Vertical velocity: y=19.2x -522.6x +7763.9x-37425 (2) The tip of ostrich foot toenail: Horizontal velocity: y=-36.9x3+1415.7x2-13674x-58663 (3) 3 2 Vertical velocity: y=45.2x -812.8x +5259.7x-21686 (4) 6.2 Initial conditions of ostrich foot toenail dynamically traveling on sand At the start of FEM analysis in ostrich foot toenail dynamically traveling on sand, there is 5o between the wear surface of the toenail and the sand plane. The process from toenail touching sand to toenail leaving sand completely was considered as a cycle during the process of FEM analysis. Ostrich foot toenail has three degrees of freedom, the velocity along the Y axis and the Z axis, the angular velocity around the X axis. The loads and constraints of ostrich foot toenail are shown in Fig. 14. Fig. 13 The selected marker points Fig. 14 Dynamic loads and constraints of toenail 218 Advances in Bionic Engineering 6.3 The simulation result analysis of ostrich foot toenail dynamically traveling on sand The velocity fields along the X axis and the Z axis of ostrich foot toenail dynamically traveling on sand were shown in Fig. 15 and Fig. 16. Seen from Fig. 15 and Fig. 16, the maximum sand velocity along the Z axis VZmax is larger than the maximum sand velocity along the X axis VX max. When t=0.005s, VXmax=2.905m/s, VZmax=3.661m/s; when t=0.01s, VXmax=3.001m/s, VZmax=4.030m/s. The results show that the sand velocities along both sides of the inboard groove of ostrich foot toenail are obviously smaller than those along the surface of ostrich foot toenail groove. At the same time, the sand velocities along the X axis or the sand velocities along the Z axis are obviously smaller than the average velocities of the whole sand in the sand-bin. The sand velocities at the area of ostrich foot toenail groove evidently declined, which indicates ostrich foot toenail plays the effects of sand fixation and flow limitation during the process of ostrich foot toenail traveling on sand. (a) t=0.005s (b) t=0.01s (a) t=0.005s (b) t=0.01s Fig. 15 Dynamic velocity fields along the X axis Fig. 16 Dynamic velocity fields along the Z axis The equivalent stress distribution of ostrich foot toenail dynamically traveling on sand was shown in Fig. 17. Seen from Fig. 17, the sand stress field mainly concentrates at the bottom of the tiptoe, and the stress value and the deformation quantity are great. The maximum stress value of sand appears at the area of the tiptoe touching sand, which indicates that the reaction forces of sand at this area has the most obviously effect on the end of ostrich foot toenail. Fig. 18 shows the changing curve of the maximum stress of sand during ostrich foot toenail travelling on sand. Seen from Fig. 18, a peak stress exists at the beginning of ostrich foot toenail touching sand. With ostrich foot toenail moving, the stress value declines and then increases. This phenomenon indicates that the sands receives the applied force of ostrich foot toenail and gains the acceleration after ostrich foot toenail contacting with sand, and then the sand stress at the tiptoe goes down because the contacting degree decreases. With the sand being compacted, its velocities continue to decrease, the contact degree between the toenail and sand goes up again, the sand stress also goes up (before t=0.007s). After that, the relative displacement between the toenail and sand diminish, the sand stress tends to stable, and the sand provides the largest stress in this phase (from t=0.007s to t=0.011s). The toenail left sand in the next stage, the sand stress decreases rapidly, and finally reduces to zero (after t=0.011s). Fig. 17 Dynamic stress distribution at t=0.01s Fig. 18 The changing curve of sand maximum stress 7. Conclusion The reverse engineering technology was used to reconstruct the three-dimensional model of ostrich foot toenail. The quasi-static analytical results of ostrich foot toenail inserting into sand show that the toenail groove structure has a better sand fixation effect, the tiptoe structure is beneficial to insert into sand, and the disturbance of the inverted triangular structure on the sand is weak and the resistance of the toenail inserting into sand small. The analysis in ostrich foot toenail Applied Mechanics and Materials Vol. 461 219 dynamically traveling on sand indicates that the sand stress near ostrich foot tiptoe is the largest, which can help to improve the thrust of traveling on sand. According to the velocity field analysis, ostrich foot toenail plays the effect of sand fixation and flow limitation during the process of ostrich foot toenail traveling on sand. 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