X-(B-60/90)
Revision 01
BiRotor Meters
Series 60, 70, 80, and 90
Operating and Maintenance Instructions
Brodie Meter Co., LLC
P.O. Box 450
19267 Highway North (30461)
Statesboro, GA 30459-0450
Phone: (912) 489-0200
Fax: (912) 489-0295
www.brodiemeter.com
Essential Instructions
Brodie Meter Co., LLC designs, manufactures, and tests its products to meet many
national and international standards. The products sold and distributed by Brodie Meter
Co., LLC are sophisticated technical instruments that must be properly installed, used,
and maintained to ensure they continue to operate within their normal specifications.
The following instructions must be followed and integrated into your safety program
when installing, using, and maintaining any of the products purchased from Brodie
Meter Co., LLC.
•
•
•
•
•
•
•
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Read all instructions prior to installing, operating, and maintaining your equipment. If
this manual is not the manual you need, telephone (912) 489-0200, or the local
Brodie Meter Co., LLC office and the necessary manual will be mailed to you. Save
this manual for future reference.
If you do not understand the instructions, contact your sales representative for
clarification.
Follow all warnings, cautions, and instructions marked on, and supplied with your
equipment.
Inform and educate your personnel in the proper installation, operation, and
maintenance of your equipment.
Install and maintain your equipment, and related instrumentation, as specified in the
manual instructions and in accordance with local and national codes. Connect all
products to the proper electrical and pressure sources.
To ensure proper performance, use qualified personnel to install, operate, update,
program, and maintain the equipment.
When replacement parts are required, ensure that qualified service personnel use
replacement parts specified by Brodie Meter Co., LLC. Unauthorized parts and
procedures can affect the product's performance and endanger your operation.
Look-alike substitutions may result in fire, electrical hazards, or improper operation.
Except when maintenance is being performed by qualified persons, ensure all
equipment doors are closed and protective covers are in place to prevent electrical
shock and personal injury.
Instruction Cross Reference
X-PS01 P-Style BiRotor Meters
Table of Contents
Paragraph
Number
Page
Number
Section 1 INTRODUCTION
General
Description
Meter Model Number
Specifications
1-1
1-2
1-3
1-4
1
1
1
1
Section 2 INSTALLATION
General
Receipt of Equipment
Return Shipment
Meter Installation, Storage and Shipment
2-1
2-2
2-3
2-4
2
2
2
2
Section 3 OPERATION
General
3-1
3
Section 4 INSPECTION AND MAINTENANCE
General
Disassembly
Measuring Unit Disassembly
Removing Timing Gears and Rotors
Cleaning the Measuring Unit
Measuring Unit Assembly
Setting End Rotor Clearance
Timing Gear Adjustment
Meter Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
3
4
4
5
5
5
6
6
6
Section 5 TROUBLESHOOTING
7
Section 6 PARTS LIST
7
List of Illustrations
Figure
Number
4-1
4-2
4-3
4-4
4-5
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
Page
Title
Number
Proper Method for Blocking Rotors
Typical Rear End Plate/Bearing Assembly
Proper Method for Timing Rotors
Proper Method for Setting Rotor End Clearance
Model 4200 Accuracy Adjustor
Complete Meter Assembly - Series 60, 70 and 80
Complete Meter Assembly - Series 90
Right Angle Counter Base Plate Assembly
Measuring Unit Assembly - Series 60
Measuring Unit Assembly - Series 70
Measuring Unit Assembly - Series 80
Measuring Unit Assembly - Series 90
Counter Base Plate Assembly - Part Numbers 51750-500, 51790-011, 82750-010 and 82750-500
Counter Base Plate Assembly- Part Number 92150-500
Shockfree Quantity Control Valve - For Series 60, 70 and 80 Meters
Shockfree Quantity Control Valve - For Series 90 Meters
Linkage Assembly - All Models
5
5
6
6
7
8
10
12
13
14
15
16
17
18
18
19
20
Table of Contents continued on next page...
List of Tables
Table
Number
1-1
1-2
5-1
6-1A
6-1 B
6-1C
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
Title
Connections
Capacities
Troubleshooting
Complete Meter Assembly -Series60
Complete Meter Assembly - Series 70
Complete Meter Assembly- Series 80
Complete Meter Assembly - Series 90
Right Angle Counter Base Plate Assembly
Measuring Unit Assembly - Series 60
Measuring Unit Assembly - Series 70
Measuring Unit Assembly - Series 80
Measuring Unit Assembly - Series 90
Counter Base Plate Assembly - Part Numbers 51750-500, 51790-011, 82750-010 and 82750-500
Counter Base Plate Assembly- Part Number 92150-500
Shockfree Quantity Control Valve - For Series 60, 70 and 80 Meters
Shockfree Quantity Control Valve - For Series 90 Meters
Linkage Assembly - All Models
Page
Number
1
1
7
9
9
11
11
12
13
14
15
16
17
18
18
19
20
Section 1 INTRODUCTION
1-1 General
The Brodie BiRotor Meter is a precision made, accurate flow
measurement device which utilizes the positive displacement
principle of operation. It is designed to measure crude and
refined petroleum products as well as many industrial liquids.
1-2 Description
The standard meter consists of a measuring unit installed in
an outer housing or case, an adjustor for calibration and
selected registration equipment. "I'" Style BiRotor Meters
offer an electrical output pulse proportional to liquid flow and
utilize a pick-off Assembly. No mechanical adjustment or
stack-up equipment is required with the P-Style meter.
As product enters the intake of the measurement element,
two finely timed rotors divide the liquid into precise segments
of known volume and return those segments to the flowing
stream. During this transition, the rotation of the two rotors is
directly proportional to volumetric throughput. The rotors are
always dynamically balanced, but hydraulically unbalanced,
and have no metal-to-metal contact with one another or the
measuring unit housing. Volume indication is determined by
either mechanical output gearing leading to registration
devices, or by an electrical output signal to remote
registration equipment.
The accuracy adjustor, located on the output shaft of the
counter drive gearing of the mechanical meter, permits the
operator to adjust output registration to read in exact units of
volume. It allows for adjustments up to +/-3% of meter
throughput in determining accurate measurement. The meter
may be supplied with any of several accessory items
including two-stage electric valves, preset counters, high
frequency pulse generators, impulse contactors, etc. These
units provide various functions for local and/ or remote
control and readout.
NOTE: Before placing the meter into service reference
the appropriate instruction manuals for all accessories.
This includes hook-up, electrical wiring, and
specification requirements and restrictions.
1-3 Meter Model Number
The meter Model Number, Serial Number, Flow Range and
Operating Pressure appear on the nameplate attached to the
meter body. This information is vital to proper operation and
identification, and should not be removed for any reason.
1-4 Specifications
The following specifications apply to the meter unless
otherwise stated.
Materials of Construction
Housing: Welded Steel construction combining castings and
drawn steel plates.
Measuring Unit
Rotors: Heat Treated Aluminum (Standard)
6" Series 90 and 92 uses Cast Iron 3-Tooth Rotor
Rotor Shafts: E.T.D.150
Rotor Bearings: Stainless Steel
Body and End Covers: Cast Iron
Counter Base Plate (Not used on P-Series)
Body: Steel
O-Rings: VitonTM (Standard)
Counter Base Drive Gears: Stainless Steel
Drive Shafts: Stainless Steel
Drive Shaft Ball Bearings: Stainless Steel
Optional: All Ferrous Materials of Construction
Ratings
WARNING: Do not operate this meter in excess of the
values specified. Failure to heed warning may result in
serious personal injury or damage to equipment.
Maximum Safe Working Pressure: 150 psi (1034 kPa)
Maximum Safe Working Temperature -20 to 150"F (-29 to
65°C).Optional to 325° (162'C) max.
Table 1-1 Connections
Model
Connection
B-62
3" 150 lb. ANSI Flange
B-72
3" 150 lb. ANSI Flange
B-82
4" 150 lb. ANSI Flange
B-92
6" 150 lb. ANSI Flange
B-70
3" or 4" 150 lb. ANSI Flange
B-80
4" or 6" 150 lb. ANSI Flange
B-90
6" 150 lb. ANSI Flange
DBF (All Ferrous Construction) same as DB Models.
Table 1-2 Capacities
MAXIMUM CAPACITY -GASOLINE/LIGHT OILS
U.S.
Imp.
Bbls.
Liters
gpm
gpm
per Hour
per Min.
Model
B-62
250
208
357
946
B-72
425
354
607
1609
B-82
600
500
857
2271
B-92
1000
833
1430
3785
B-70
550
460
785
2082
B-80
800
665
1142
3028
B-90
1200
1000
1714
4542
DBF (All Ferrous Construction) same as DB Models.
1
Section 2 INSTALLATION
2-1 General
This section contains the procedure for receipt and
installation of the meter. Specific instructions for accessory
equipment should be obtained from individual bulletins
covering those products.
2-2 Receipt of Equipment
When the equipment is received, the outside of the packing
case should be checked for any damage incurred during
shipment. If the packing case is damaged, the local carrier
should be notified at once concerning his liability.
A report should be submitted to the Product Service
Department, Brodie Meter Co., LLC, P.O. Box 450,
Statesboro, Georgia, 30458.
Remove the envelope containing the packing list. Carefully
remove the equipment from the packing case. Inspect for
damaged or missing parts.
Refer to your packing list for information as to what is
supplied with your particular order. In the event that any
items are missing from your shipment, contact your local
Brodie representative or Sales Office. The serial number of
your meter and sales order number should be supplied at
this time.
2-3 Return Shipment
To be able to process return goods quickly and efficiently, it
is IMPORTANT that you provide essential information. Do
not return any Assembly or part without an
"R.M.R."(Returned Materials Report), or a letter which
describes the problem, correction action, if any, to be taken,
and the work that is to be performed at the factory. R. M.R.
forms can be obtained from Brodie Sales Offices or the
Service Department, Brodie Meter Co., LLC, P.O. Box 450,
Highway 301 N., Statesboro, Georgia, 30458.
Place a copy of either of the above inside the shipping
container and attach it physically to the material being
returned. A copy of your packing list should be placed inside
an envelope and attached to the outside of the shipping
container, or placed inside the container.
2-4 Meter Installation, Storage and Shipment
The following is a general outline for the proper storage,
shipment, installation, and start up of any Brodie BiRotor
meter. Additional information on the proper use of Positive
Displacement Meters can be obtained from API Standard
1101 - Measurement of Petroleum Liquid Hydrocarbons by
Positive Displacement Meter.
Storage
A. Brodie meters are precision instruments and should be
handled with care. They should not be subjected to
rough or improper handling or stored in an environment
where moisture, extreme temperatures, or foreign
material can damage the meter.
2
B.
Flange covers must remain on the meter until it is
ready for installation.
C. If extended storage is anticipated under harsh field
conditions the meters should be stored in waterproof
lined wooden boxes. Desiccant packs should be taped to
the inside of the meter flanges to reduce the effects of
humidity on the measuring element.
Caution must be used to insure the desiccant packs
are removed prior to installation.
D. If the meter is removed from service for an extended
period of time it should be flushed with a light oil before
being placed into storage. The meter flanges should be
securely covered.
Shipment
A.
If the meter is removed from service it must be thoroughly
drained and neutralized before it is packed for shipment.
Care must be taken to insure that product removed from
the meter is disposed of in accordance with all applicable
local, state, and federal laws.
B. The flanges should be sealed to keep residual fluid from
leaking out of the meter during transport. The type of
flange required will vary with the form of transportation
used. Contact the carrier for specific instructions.
C. The meter should be securely mounted on a wooden skid
for shipment. The original container supplied by Brodie or
a solid wooden box should be used to protect the exterior
of the meter.
Installation
WARNING: Compounds used in the making of elastomer
gaskets, O-rings and seals will, by nature, deteriorate
over an extended period of time. This is dependent on
elastomer material, frequency of operation and the
product being measured. Extreme caution should be
used when measuring volatile liquids or when using a
meter that has been stored for an extended period of
time. Loss of seal integrity can result in leakage, damage
to equipment and/ or personal injury.
A. The BiRotor meter should be mounted on a secure
foundation. Considerations for placement of a right angle
adaptor and meter weight must be made when vertical
installation is required.
B.
C.
Care should be taken insure the drain plug remains
accessible.
1. A valve may be installed on the drain line to facilitate
draining water and sediment from the meter. A lockable
valve is recommended to reduce the chance of
accidentally draining the meter.
2. Any product drained from the meter, either manually or
through a centralized drain system, must be disposed of
in accordance with local, state and federal laws.
Skid foundations and process piping must be properly
secured in order to minimize line vibration at the meter.
D. Process piping should not place undue strain on the
meter.
E. Provisions should be made to insure that thermal
expansion does not raise line pressure above the
maximum pressure rating of the meter.
F.
All process piping must be clean and free of debris to
insure foreign material does not enter the meter. For
continuous protection a strainer should be installed
upstream of the meter.
G. A flow limiting valve should be installed downstream of
the meter to maintain adequate back pressure and to
protect the meter from excessive flow rates.
H. If required, an air eliminator should be installed
upstream of the meter.
I. Do not allow water to remain in the meter. If water has
entered the meter remove the inner unit and clean it with
a light lubricating oil.
J. Standard flow through the meter is from left to right. If
right to left flow is required, consult your local Brodie
agent or an authorized repair center.
K. The bolt pattern on the meter accessories allows the
meter accessory stack to be rotated in 90 degree
increments. The required position should be selected
prior to installing electrical service to the meter. Care
should be taken not to damage the capillary tube on the
temperature compensator if so equipped.
L. Isolation valves should be installed on both ends of the
meter run to minimize product loss when removing any
of the components from the line.
C.
Slowly bleed air from the system through the high
point vent.
D. Once all air has been eliminated, slowly open the
downstream valve. Allow the meter to run at
approximately 20 percent of the maximum rated flow for
two minutes. Observe the rotation of the counter wheels
to insure the meter is operating smoothly. Continue
opening the downstream valve until it is fully open.
Care should be taken to insure the maximum flow
rate of the meter is not exceeded.
Confirm that the setting on the flow control valve is
properly fixed and is in control of the system.
E. Do not close valves quickly. This can cause a pressure
spike which can damage the meter.
F.
Do not make adjustments to the meter or its accessories
while the meter is turning. When adjustor settings are
changed, a small batch should be run through the meter
prior to making the next proving run. This allows the
adjustor components to shift to the new setting.
G. Prove the meter in order to establish a meter factor
under actual operating conditions. Proving records and
other pertinent meter data should be retained in order to
establish a performance history for the meter.
Brodie Meter Co., LLC has highly qualified service
technicians who are available to provide start up
assistance. Contact Brodie Statesboro or your local
Brodie Authorized Repair Center if service assistance is
required.
Section 3 OPERATION
CAUTION: Do not operate this meter in excess of the
values stated in Section 1-4 Specifications.
Section 4 MAINTENANCE
3-1 General
The following recommendations should be considered when
the meter is first put into operation or any time that the meter
has been drained.
WARNING: Extreme care must be exercised when the
measuring chamber is exposed and handled. Hands
must be kept clear of the timing gears, rotors and
measuring chamber or serious personal injury can
occur. Due to the precision balance of the rotors and
timing gears, they can be set in motion very easily. Keep
hands clear of these parts at all times. At no time should
hands be used to brace these parts while servicing.
Starting Flow Through the Meter
A.
If large volumes of debris are expected in the process
piping during start up it is recommended that the
measuring element be removed from the meter until the
lines are free of pipe scale, weld beads and other types
of foreign material. A spool piece may be used as a
temporary replacement for the meter. The strainer
basket should be removed to eliminate the possibility of
rupturing.
B.
Slowly introduce product into the meter. Open the
upstream valve while the downstream valve remains
closed.
4-1 General
The amount of maintenance necessary for efficient meter
performance depends upon such factors as:
A. Continuity of Operation - A meter which operates
continuously, will require more attention than one on
intermittent duty.
B. Rate of Flow - The practical life of any piece of
equipment is proportional to its speed of operation. A
meter operating at, or close to, its maximum rating will
have a shorter life than one operating at a reduced rate.
3
C. Lubricating Value of Product - A meter handling a light
lubricating oil will have a longer service life than one
measuring a dry motor fuel.
D. Cleanliness of Product - Abrasive solid material
entrained in the measured product will accelerate wear.
All meters should receive routine maintenance checks to
avoid potential problems that could lead to failure. To a
considerable extent, a meter's performance is dependent on
the proper functioning of accessory equipment in use. The
following list highlight some of the conditions and factors that
may influence meter performance.
1. A meter should be kept filled with the liquid it is
measuring. Draining results in the formation of deposits
which increase mechanical friction, thus decreasing
service life. Any leaking shut-off or check valves should
be repaired or replaced.
2. A petroleum meter should be kept free of water. Under
normal circumstances regular inspection and drainage
of storage tanks is sufficient protection.
3.
Clean the strainer basket frequently.
4.
Soft closing loading valves or shock chambers for
eliminating water hammer should be kept in good
working order.
5.
The valves and operating mechanism of an air
eliminator should be inspected on a routine basis. This
is especially true where a critical air condition exists. For
this reason meter performance is dependent on proper
air elimination. Factors leading to difficult valve and air
eliminator operating conditions include: gum formations
caused by alternate wetting and drying, formation of
corrosive vapors, and presence of salt air.
The meter counter should be protected from extreme
weather and any potential hazardous condition.
A meter taken out of service for any length of time
should be filled with light lubricating oil.
Proper Service Bulletins should be available for
reference at all times.
6.
7.
8.
4-2 Disassembly
Cleanliness is of prime importance when working on a
precision instrument. The work area should be clean and the
meter parts thoroughly washed. All Gaskets and O-Rings
should be removed, examined and replaced as required.
This policy will assure maximum performance from your
Brodie BiRotor Meter at less expense and with greater
accuracy.
Removing the Measuring Unit
Reference Figures 6-1 through 6-12 and Tables 6-1 through
6-12 for basic part identification.
4
WARNING: All pressure must be relieved, flow stopped and
electrical connections to the meter disconnected before any
disassembly can take place. Failure to comply can result in
serious personal injury and/or damage to the equipment.
Service should be performed by trained and qualified
personnel only.
1.
2.
3.
4.
5.
6.
Remove the Drain Plug and completely drain the
meter.
Remove the Accuracy Adjustor and Counter Base
Plate Assembly.
Remove Hex Nuts and Housing Cover from the
Meter Housing.
Disconnect the Measuring Unit from the Meter Housing
by first removing the Screws, Washers and Seal
Washers from the unit.
Carefully lift the Measuring Unit away from the meter
body and place on a clean dry surface.
The Measuring Unit may now be inspected. In some
cases, a thorough washing in cleaning solvent or
kerosene will be sufficient to free the Rotors of corrosion
or foreign material. In the event that solid material or
corrosion prevents proper operation it will be necessary
to remove the Rotors and Rear End Cover Assembly for
further cleaning.
WARNING: Extreme care must be exercised when the
Measuring Unit Assembly is exposed or handled. Hands must
be kept clear of all Gears and Rotors or serious personal
injury can occur. Due to the precision of the Rotors and Drive
Gears, they can easily beset into motion. Keep Hands clear
of these parts at all times. At no time should the hands be
used to brace these parts while servicing.
4-3 Measuring Unit Disassembly
1.
2.
3.
4.
5.
Position the Measuring Unit with the Front End Plate
facing out in such away as to afford easy access. This
will vary according to the size of the meter being
serviced. It is recommended that a cradle type structure
be used for the disassembly of most models. Reference
Figure 4-1.
Remove the two front Bearing Retainer Caps(Series
90 Meters).
Remove the Drive Gear Assembly, Retainer Ring and
Key (if applicable) and Bearings from the 3-Tooth Rotor.
Remove the Screw, Washer, Bearing Key and
Bearings from the 4-Tooth Rotor.
DO NOT remove the Front End Plate at this time.
Rotate the Measuring Unit, remove Screws from the
Rear End Cover and separate from the Measuring Unit
Body.
6.
The Rotors and Rear End Cover can now be washed
thoroughly with solvent or kerosene and inspected. If the
Rotors show no evidence of contact with each other,
and if the Timing Gears appear satisfactory, further
disassembly will not be required.
4.
5.
4-4 Removing Timing Gears and Rotors
Severe scoring of the Rotors, or grit in the Bearings, may
necessitate removal of the Rotors from the Rear End Cover.
1.
2.
Remove Lock Nut Retainer and Washer.
Using a small piece of rubber, or nylon stock, block
the Timing Gears.
4-6 Measuring Unit Assembly
1. Lubricate all Bearings and O-Rings with a light
weight oil.
2. Position the Measuring Unit Body and attach the
Front End Plate by installing Screws.
3.
4.
5.
6.
Figure 4-1 Proper Method for Blocking
R
7.
3.
Timing Gears are taper fitted to the shafts and can be
removed one at a time by striking the inside face of the gear
(do not strike teeth) with a rubber mallet.
5.
Care should be taken not to damage the Rotor Shaft
threads when removing the Timing Gears.
Remove the Bearing Spacers and Bearings from the
Rear Cover.
NOTE: Ball Bearings can be removed from the End
Covers by gently tapping or pressing on the inner race
of the Bearings from the inside of the End Cover.
Separate the Rotors from the Rear End Cover.
6.
Remove the Front End Cover and Bearings.
4.
Ball Bearing should be cleaned and inspected for
wear.
All Gears and Shafts in the Rear End Cover Assembly
should be inspected. Check all O-Rings and Gaskets for
wear and/or distortion and replace as required.
NOTE: All parts should be thoroughly cleaned in
solvent, light fuel oil, kerosene or a suitable cleaning
agent compatible with the metallurgy of the meter
and the liquid being measured.
Rotate the Measuring Unit Body and replace the Rotors
in the proper slots with the tapered end of the Rotors
upward.
Position and attach the Rear End Plate using the
Screws previously removed.
Install the Bearings within the bearing bore of the
Rear End Plate.
NOTE: The slot on the outer race of the Ball Bearing
must align with the Roll Pin in the bottom of the
bearing bore.
Position a Bearing Retainer (Series 90) or Spacer over
each Bearing and attach by installing Lock Washers and
Screws.
Replace the Spacer Key (if applicable), Timing Gears,
Lock Nut Retainer, Lock Washer and Screws.
NOTE: The large Timing Gear fits on the 4-tooth
Rotor. The short tab on the Spacer Key fits in the
inner race of the Ball Bearings and the longer tab
seats into the slot on the Timing Gear.
4-5 Cleaning the Measuring Unit
1.
2.
3.
Scored metal should be removed with a file taking
care only to remove the high points.
Do not remove any more metal than is necessary.
Wash thoroughly insolvent or kerosene to remove all
particles of grit or metal.
Lightly file the End Covers to remove any burrs or high
spots. Use fine sand paper to remove corrosion and burrs
from the surface of the bores that house the Bearings.
Figure 4-2 Typical Rear End Plate/Bearing
A
bl
5
8.
Replace Lock Washers and Lock Nuts. The tab on the
Lock Washer must seat into the slot on the Timing Gear.
9. Rotate the body and install Bearings, Bearing Key, Snap
Ring, Lock Washer and Screws onto the Front End
Cover.
NOTE: The tab on the Bearing Key must seat into
the slot on the inner race of the Bearing.
10. The Measuring Unit must have Rotor clearance as
described in Sections 4-7 and 4-8.
2.
3.
4.
5.
4-7 Setting End Rotor Clearance
Note: End rotor clearance is not required on all models.
Units requiring end rotor clearance can be identified by
the presence of set screws on the face of Timing Gears.
1. Adjust the two Set Screws located on the face of the
Timing Gears until both Rotors are flush with the back
side of the Rear End Plate.
2. Insert a shim into the outlet port, located on the Front
End Plate, and determine the total distance between the
backside of the Front End Plate and the 3-tooth Rotor.
Repeat this procedure for the 4-tooth Rotor.
3. Adjust the two Set Screws located on the small Timing
Gear until the distance between the back side of the
Front End Plate and the 3-tooth Rotor is one-half the
distance previously determined. Repeat this procedure
for the 4-tooth Rotor and the large Timing Gear.
4. If the end clearance is adjusted properly, the Rotors will
spin freely in any position. If the Rotors fail to spin freely,
repeat procedure for setting end clearance.
6.
NOTE: This may be done through the inlet and outlet
openings of the unit.
Position the Measuring Unit into the Meter Housing so
that the inlet on the Measuring Unit couples with the inlet
on the Meter Housing.
Replace Screws, Washers and Seal Washers
attaching the Measuring Unit to the Meter Housing.
Replace the Meter Cover Housing and the Front Dome
Gasket. A light film of grease will aid in holding the
Gasket in place.
Rotate the Coupling Tube on the Pinion Shaft Assembly
of the Counter Base Plate Assembly until the Drive Pin is
positioned the same as the slot of the Coupling Jaw on
the Counter Drive Gear Train.
Install the Adjustor and all other accessories. See
Section 3 - Operation for Start-up recommendations
Figure 4-4 Proper Method for Setting Rotor End
Cl
4-9 Meter Adjustment
The standard mechanical BiRotor meter is supplied with a
Series 4200 Adjustor whereby incremental changes can be
made to calibrate meter output with registration equipment.
This is accomplished by changing the gear ratio between the
meter packing Shaft and the Counter. To make adjustments:
1. Remove the protective security cover of the Adjustor.
Figure 4-3 Proper Method for Timing
R
4-8 Timing Gear Adjustment
1.
6
Loosen the Jam Nut on the large Timing Gear and with
a feeler gauge or shims, carefully centralize a lobe of the
3-toothed Rotor in a flute of the 4-toothed Rotor.
Determine the distance between the lobe and the flute of
the two Rotors and shim the Rotors one-half of the
determined distance between them.
2.
3.
Lift the Adjustor Locking Plate.
Adjust the meter as required.
Adjustment Knobs are labeled for COARSE and FINE
adjustment. Each groove of the COARSE adjustment
equals 0.6% of the volume delivered. Each groove of the
FINE adjustment is equal to 0.05% of the volume
delivered.
NOTE: Pushing the adjustment knobs IN decreases
the counter reading. Pulling the adjustment knobs
OUT increases the counter reading.
Section 6 PARTS LIST
Reference Figures 6-1 through 6-12 and Tables 6-1 through
6-12 for complete parts list information for the basic Brodie
BiRotor Meter Series 60 through 90. Reference Instruction
Manual X-PS01 for parts pertaining to the P-Style Meter. For
parts not listed, or for additional information, consult factory.
When ordering, the following information must be furnished.
1. Part Number and Description
2. Model Number of Flow meter
3. Serial Number of Flow meter
4. Quantity Required
When ordering items of a material or special construction not
indicated in the parts list, the Specific Material of
Construction must be included.
Figure 4-5 Model 4200 Accuracy
Adj
P-Style BiRotor meters are adjusted electronically at the
point of registration using meter factor information and
require no mechanical adjustor. Reference Instruction
Manual X-PS01 for complete adjustment details.
Section 5 TROUBLESHOOTING
Table 5-1 has been provided to aid in basic troubleshooting.
Disassembly procedures are covered in Section 4
-Maintenance.
If the flow meter is found to be in need of repair, it is
recommended that the user contact the nearest Brodie Service
or Sales Office. It is important that service be performed by
trained and qualified service personnel.
Table 5-1 Troubleshooting
Symptoms
Possible Cause
Service Required
Meter runs but
counter does not
register.
Faulty Register
Meter runs but is
noisy.
Meter is not timed properly.
Remove register and see if output shaft on adjustor rotates with
metered fluid flow. If output shaft on adjustor rotates, replace register.
Remove adjustor and see if output shaft on counter base plate rotates
with metered fluid flow. If output shaft of counter base plate Assembly
rotates, then inspect the following:
1. Check coupling on input shaft of adjustor to see if it is broken.
If broken, replace coupling.
2. If coupling is not broken, replace adjustor.
Check rotor clearances as described in Section 4-8. If discrepancy is
found, re-time rotors.
Remove rotors as described in Section 4-4. If rotors are scored or
galled, clean them as described in Section 4-5. If rotors are damaged
beyond repair, replace with a new set. Install rotors as described in
Section 4-6.
Remove ball bearings as described in Section 4-4. Check to see if
ball bearings turn freely with no free play. If discrepancy is found,
replace ball bearings and install as described.
Disassembly counter base plate Assembly. Check for worn or damaged
gears. Replace gears as necessary and reassembly.
Faulty adjustor or broken coupling
between adjustor and counter base
plate.
Damaged Rotors
Worn ball bearings.
Damaged gears in counter base
plate Assembly.
7
Figure 6-1 Complete Meter Assembly - Series 60, 70 and 80
8
Table 6-1A Complete Meter Assembly - Series 60
Item
Description
Complete Meter Assy.
Measuring Unit
Screw
Housing Cover
Nut
Screw
Gasket
Meter Housing
Drain Plug
Lead Washer
Counter Base Plate Gasket
Counter Base Plate Assy.
Screw
Lead Seal
Seal Wire
Adjustor
Name Plate
Drive Screw
Screw
Steel Washer
Stat-O-Seal
1
3
4
16
17
19*
20
22
23
26*
27
28
29
30
31*
32
33
35
43
44
* Recommended Spare Part.
Meter
B-62DB Standard Metallurgy
Qty 1 Gal. Per
10 Gal. Per 10 Liters per
Rqd Revolution
Revolution
Revolution
62300-000
62300-010
62300-020
1
62305-000
62305-010
62305-020
4
151052
151052
151052
1
62430
62430
62430
24 151545
151545
151545
24 150766-008
150766-008
150766-008
1
60434
60434
60434
1
62415
62415
62415
1
154707
154707
154707
1
151841
151841
151841
1
51156
51156
51156
1
51750-500
517500-500
82750-500
9
151253
151253
151253
2
151831
151831
151831
2
155051
155051
155051
1
4200
4200
4200
1
30202
30202
30202
4
153991
153991
153991
4
150565
150565
150565
4
151882
151882
151882
4 152034
152034
152034
Model
B-62DBF All Ferrous
1 Gal. Per
10 Gal. Per
10 Liters per
Revolution
Revolution
Revolution
62300-001
62300-011
62300-021
62305-001
62305-011
62305-021
151052
151052
151052
62430
62430
62430
151545
151545
151545
150766-008
150766-008
150766-008
60434
60434
60434
62415
62415
62415
154707
154707
154707
151841
151841
151841
51156
51156
51156
51790-011
51790-011
82750-010
151253
151253
151253
151831
151831
151831
155051
155051
155051
4200
4200
4200
30202
30202
30202
153991
153991
153991
150565
150565
150565
151882
151882
151882
152034
152034
152034
Table 6-1 B Complete Meter Assembly - Series 70
Item Description
Meter Model
B-70C8, B-72DB Standard Metallurgy
B-72DBF All Ferrous
Qty 1 Gal. per 10 Gal. per
10 Liters per
1 Gal. per
10 Gal. per
Rqd Revolution Revolution
Revolution
Revolution
Revolution
70500-000
70500-010
72500-000
72500-010
72500-020
72500-001
72500-01 t
1 72505-000
72505-010
72505-020
72505-001
72505-011
4 151026
151026
151026
151026
151026
1 62890
62890
62890
62890
62890
22 151555
151555
151555
151555
151555
22 150803
150803
150803
150803
150803
1 178709
178709
178709
178709
178709
1 72925-005
72925-005
72925-005
72925-005
72925-005
1 154718-024 154718-024
154718-024
154718-024
154718-024
1 51156
51156
51156
51156
51156
1 82750-500
51750-500
82750-500
82750-010
51790-011
9 151251
151251
151251
151251
151251
2 151831
151831
151831
151831
151831
2 155051
155051
155051
155051
155051
1 4200
4200
4200
4200
4200
1 30202
30202
30202
30202
30202
4 153991
153991
153991
153991
153991
4 150565
150565
150565
150565
150565
4 151882
151882
151882
151882
151882
4 152034
152034
152034
152034
152034
Complete Meter Assy. - CB
Complete Meter Assy. - DB
Complete Meter Assy. - DBF
1 Measuring Unit
3 Screw
4 Housing Cover
16 Nut
17 Screw
19* Gasket
20**' Meter Housing
22 Drain Plug
26* Counter Base Plate Gasket
27 Counter Base Plate Assy
28 Screw
29 Lead Seal
30 Seal Wire
31* Adjustor
32 Name Plate
33 Drive Screw
35 Screw
43 Steel Washer
44 Stat-O-Seal
* Recommended Spare Part.
** B-7008 with 4" Flanges, order Part Number 70715-000 Meter Housing
10 Liters per
Revolution
72500-021
72505-021
151026
62890
151555
150803
178709
72925-005
154718-024
51156
82750-010
151251
151831
155051
4200
30202
153991
150565
151882
152034
9
Figure 6-2 Complete Meter Assembly - Series 90
10
Table 6-1C Complete Meter Assembly- Series 80
Item
Description
Meter
B-BOCB B82DB Standard Metallurgy
Qty.
10 Gal. per
10 Liters per
Req.
Revolution
Revolution
80000-010
82800-012
82800-022
Complete Meter Assy. - CB
Complete Meter Assy. - DB
Complete Meter Assy. - DBF
1 Measuring Unit
1
82805-012
82805-022
3 Screw
4
151070
151070
4 Housing Cover
1
82890
82890
17 Screw
22 150832
150832
19* Gasket
1
82884
82884
+
20 Meter Housing
1
82925
82925
22 Drain Plug
1
154718-024
154718-024
26* Counter Base Plate Gasket
1
51156
51156
27 Counter Base Plate Assy
1
51750-500
82750-500
28 Screw
9
151251
151251
29 Lead Seal
2
151831
151831
30 Seal Wire
2
155051
155051
31* Adjustor
1
4200
4200
32 Name Plate
1
92802
92802
33 Drive Screw
8
153974
153974
35 Screw
4
150565
150565
44 Stat-O-Seal
4
151845
151845
* Recommended Spare Part.
+ For 80000-000 and 80000-010 Housing Assembly 80415 is used in place of 82925.
Table 6-2 Complete Meter Assembly - Series 90
Item
Description
10 Gallons per Revolution
100 Liters per Revolution
1 Barrel per Revolution
1
Screw
2*
Adjustor
3
Screw
4
Counter Base Plate Assembly
5*
Counter Base Plate Gasket
6
Nut
7
Meter Housing Assembly
8
Cap Screw or Nut
9
Measuring Unit
- 10 Gallons per Revolution
- 1 Barrel per Revolution
- 100 Liters per Revolution
10*
Meter Housing Cover Gasket
11
Meter Housing Cover
12
Pipe Plug
13*
Seal Washer
14
Washer
15
Screw
18
Lead Seal
19
Seal Wire
Name ate
21
Drive Screw
* Recommended Spare Part.
Model
B-82DBF All Ferrous
10 Gal. per
10 Liters per
Revolution
Revolution
82800-014
82805-014
151070
82890
150832
82884
82925
154718-024
51156
51790-011
151251
151831
155051
4200
92802
153974
150565
151845
Quantity Required
4
1
9
1
1
32
1
32
1
1
1
1
1
1
7
7
7
2
2
1
4
82800-024
82805-024
151070
82890
150832
82884
82925
154718-024
51156
82750-010
151251
151831
155051
4200
92802
153974
150565
151845
B-90CB and B-92 DEB
92400-012
92400-044
92400-032
150565
4200
151251
92150-500
51156
151558
92415
150847
92205-010
92205-044
92205-030
92434
92430
154784-024
152031
151903
151054
151831
155051
92802
153974
11
Table 6-3 Right Angle Counter Base Plate Assembly
Item
Description
1 Base Plate Housing
2 Screw
3 O-Ring
4 Thrust Washer
5 Packing Gland
6 Screw
7 Packing Shaft
8 Screw
9 Gear Bracket
10 Bushing
11 Set Screw
12 Miter Gear
13 Washer
14 Worm and Gear Bracket Assy
15 Bracket Retainer
16 O-Ring
17 Lock washer
18 Screw
19 O-Ring
20 Coupling and Shaft with Item 21
21 Groove Pin
22 Gear and Shaft Assembly
23 Thrust Bearing
* Includes Items 15, 17 and 18
** Includes Item 15 Only
Com late Rio
B-62DB -1 and 10 GPR
B-72DB - 10 GPR
B-82DB - 10 GPR
Qty.
Req. Part Number 72700-007
1
72701
9
151012
1
152064-022
1
72728
1
43175
4
150535
1
72725-003
4
151253
1
72721
3
92027-005
2
150975
1
72729-003
1
151894
1
W51785-007*
1
72710-007
1
152070-022
8
152113
4
150725
1
152073-022
1
72735
1
153515
1
72730-003
1
155171
ht An le Counter Base Plate Model
B-82DB - 10 LPR
B-92DEB - All Registrations
B-72DB - 1 GPR and 10 LPR
B-82DB - 1 GPR and 10 LPR
Part Number 72700-008
Part Number 92700-040
72701
72701
151012
151012
152064-022
152064-022
72728
72728
43175
43175
150535
150535
72725-003
72725
151253
151253
72721
72721
92027-005
92027-005
150975
150975
72729-003
72729
151894
151894
W51675-002*
W92705-040**
72710-007
72710-400
152070-022
152070-022
152113
152113
150725
150725
152073-022
152073-022
72735
72735
153515
153515
72730-003
72730
155171
72728
Figure 6-3 Right Angle Counter Base Plate Assembly
12
Table 6-4 Measuring Unit Assembly - Series 60
Item
Meter Model
B-62DB Standard Metallurgy
B-62DBF All Ferrous
Qty
1 Gal. per
10 Gal. per
10 Liters per
1 Gal. per
10 Gal. per
10 Liters per
Rqd
Revolution
Revolution
Revolution
Revolution
Revolution
Revolution
62305-000
62305-010
62305-020
62305-001
62305-011
62305-021
1 62212-000
62212-000
62212-000
62212-000
62212-000
62212-000
1 60266-015
60266-015
60266-015
60266-015
60266-015
60266-015
1 60230-000
60230-000
60230-000
60230-000
60230-000
60230-000
1 60586
60586
60586
60586-001
60586-001
60586-001
1 60276
60276
60276
60276-001
60276-001
60276-001
4 154953
154953
154953
154953
154953
154953
1 60591
60591
60591
60591
60591
60591
1 60596
60596
60596
60596
60596
60596
2 60294
60294
60294
60294
60294
60294
1 60537 (55T)
60542 (14T)
60542 (14T)
60537 (55T)
60542 (14T)
60542 (14T)
1 62330 (27T-24T) 62335 (69T-24T) 62335 (69T-24T) 62330 (27T-24T) 62335 (69T-24T) 62335 (69T-24T)
2 60592
60592
60592
60592
60592
60592
2 51593
51593
51593
51593
51593
51593
i 72542
72542
72542
72542
72542
72542
1 62328(50T)
62328(50T)
62329(53T)
62328(50T)
62328(50T)
62329(53T)
1 51579
51579
51579
51579
51579
51579
1 153636-019
153636-019
153636-019
153636-019
153636-019
153636-019
1 156484
156484
156484
156484
156484
156484
4 155151
155151
155151
155151
155151
155151
1 150156
150156
150156
150156
150156
150156
1 152270-019
152270-019
152270-019
152270-019
152270-019
152270-019
2 60238
60238
60238
60238
60238
60238
1 153953
153953
153953
153953
153953
153953
4 51567
51567
51567
51567
51567
51567
5 151010
151010
151010
151010
151010
151010
8 151033
151033
151033
151033
151033
151033
1 61601
61601
61601
61601
61601
61601
4 151907
151907
151907
151907
151907
151907
4 153547
153547
153547
153547
153547
153547
4 150969
150969
150969
150969
150969
150969
Description Output
Per Revolution
*** Complete Meter Assy.
1 Meter Body
2 Rear End Plate
3 Front End Plate
4** Rotor - Four Tooth
5** Rotor - Three Tooth
6* Ball Bearing
7** Timing Gear - Three Lobe
8** Timing Gear - Four Lobe
11 Bearing Spacing Key
13* Drive Gear
14* Compound Gear Assembly
15 Lock Nut
16* Lock Washer
18 Coupling Jaw Shaft
19* Gear
20* Stub Shaft
22 Groove Pin
23 Retainer Ring
30 Bushing
34 Screw
35 Lock Washer
36 Bearing Key
37 Retaining Ring
39 Dowel Screw
40 Allen head Screw
41 Allen head Screw
42 Rear Gear Cover
43 Washer
47 Roll Pin
48 Set Screw
* Recommended Spare Part.
** Items 4 and 5 are supplied as a set. Items 7 and 8 are supplied as a set.
*** Measuring Unit 62305-XXX above are used on meters shipped after January, 1980.
Figure 6-4 Measuring Unit Assembly - Series 60
13
Table 6-5 Measuring Unit Assembly - Series 70
Item
***
1
2
3
4**
5**
6*
7**
8**
11
13*
14*
15
16*
18
19*
20*
23
29
34
35
36
37
39
40
41
42
43
45
47
48
89
Description Output
Per Revolution
Complete Meter Ass y.
Meter Body
Rear End Plate
Front End Plate
Rotor - Four Tooth
Rotor - Three Tooth
Ball Bearing
Timing Gear-Three Lobe
Timing Gear - Four Lobe
Bearing Spacing Key
Drive Gear
Compound Gear Assembly
Lock Nut
Lock Washer
Coupling Jaw Shaft
Gear
Idler Shaft
Screw 5/ 16 - 18 x 1-3/4'
Bushing
Screw
Lock Washer
Bearing Key
Retaining Ring
Dowel Screw
Screw 5/16 - 18 x 5/8'
Screw 5/16 - 18 x 1-1 /2"
Rear Gear Cover
Washer
Bushing
Roll Pin
Set Screw
Washer
Qty
Rqd
1
1
1
1
1
4
1
1
2
1
1
2
2
1
1
1
2
1
1
1
1
1
4
6
6
1
4
2
4
4
1
B-70CB. B-72DB
10 Gallons per
Revolution
72505-010
72211-001
72267
72818-002
72286
72276
154952
72291
72296
72541
72555 (29T)
72550 (21T-79T)
60592
51593
72542
72455 (46T)
50244
151038
155152
150156
152108
72238
156484
51567
151037
151460
71601
151907
155151
153548
150969
151902
Meter Model
Standard Metallurgy
B-72DBF All Ferrous
10 Liters per
10 Gallons per
10 Liters per
Revolution
Revolution
Revolution
72505-020
72505-011
72505-021
72211-001
72211-001
72211-001
72267
72267
72267
72818-002
72818-002
72818-002
72286
72286-001
72286-001
72276
72276-001
72276-001
154952
154952
154952
72291
72291
72291
72296
72296
72296
72541
72541
72541
72555 (29T)
72555 (29T)
72555 (29T
72550 (21T-79T)
72550 (21T-78T)
72550 (21T-78T)
60592
60592
60592
51593
51593
51593
72542
72542
72542
72546 (48T)
72544 (46T)
72546 (48T)
50244
50244
50244
151038
151038
151038
155152
155152
155152
150156
150156
150156
152108
152108
152108
72238
72238
72238
156484
156484
156484
51567
51567
51567
151037
151037
151037
151460
151460
151460
71601
71601-001
71601-001
151907
151907
151907
155151
155151
155151
153548
153548
153548
150969
150969
150969
151902
151902
151902
* Recommended Spare Part.
** Items 4 and 5 are supplied as a set. Items 7 and 8 are supplied as a set.
*** Measuring Unit 72505-XXX above are used on meters shipped after January, 1980.
Figure 6-5 Measuring Unit Assembly - Series
0
14
Table 6-6 Measuring Unit Assembly - Series 80
Item
Meter Model
B-80CB, B-82DB Standard Metallurgy
B-82DBF All
Oty
10 Gallons per
10 Liters per
10 Gallons per
Rqd
Revolution
Revolution
Revolution
82805-012
82805-022
82805-014
1
82211-002
82211-002
82211-002
1
82267-002
82267-002
82267-002
1
82835-001
82835-001
82835-001
1
82286
82286
82286-001
1
82276
82276
82276-001
4
154951
154951
154951
1
82291
82291
82291
1
82296-002
82296-002
82296-002
2
82833
82833
82295
2
102268
102268
102268
2
82592
82592
82592
2
82593
82593
82593
1
82860
82860
82860
1
82845-002
82845-002
82845-002
4
150975
150975
150975
1
155148
155148
155148
1
155147
155147
155147
3
156514
156514
156514
3
151938
151938
151938
1
82802-001
82802-001
82802-001
1
82827 (53T)
82843 (56T)
82827 (53T)
11
151467
151467
151467
7
151017
151017
151017
2
151028
151028
1
82601
82601
1
150765-014
150765-014
150765-014
1
82238
82238
82238
4
92567
92567
92567
()
(9) 151026
(9) 151026
(11) 151026
1
151883
151883
151883
Description Output
Per Revolution
"" Complete Meter Ass y.
1 Meter Body
2 Rear End Cover
3 Front End Cover Assembly
4** Rotor- Four Tooth
5** Rotor - Three Tooth
6* Ball Bearing
7** Drive Gear (Three-Tooth Rotor
8** Drive Gear (Four-Tooth Rotor)
11 Spacer
13 Bearing Dowel
15 Gear Locknut
16' Gear Retainer
19* Gear (58T)
20* Compound Gear Assembly (95T-35T)
28 Set Screw
29 Flanged Bushing
30 Bushing
31 Retaining Ring
32 Thrust Washer
33 Coupling Shaft
34* Gear
39 Screw
40 Screw
41 Screw
42 Rear Gear Cover
43 Nylok Screw
44 Bearin Key
45 Dowel Screw
46 Screw
89 Washer
* Recommended Spare Part.
** Items 4 and 5 are supplied as a set. Items 7 and 8 are supplied as a set.
*** Measuring Unit 82805-XXX above are used on meters having serial numbers 7805-18601 and above.
Figure 6-6 Measuring Unit Assembly - Series
80
Ferrous
10 Liters per
Revolution
82805-024
82211-002
82267-002
82835-001
82286-001
82276-001
154951
82291
82296-002
82295
102268
82592
82593
82860
82845-002
150975
155148
155147
156514
151938
82802-001
82843 (56T)
151467
151017
150765-014
82238
92567
(11) 151026
151883
15
Table 6-7 Measuring Unit Assembly - Series 90
Qty.
Item
Description
Req.
10 Gallons Per Revolution
100 Liters Per Revolution
1 Barrel Per Revolution
1
Socket Head Ca Screw
11
2
Rear Gear Cover
1
3
Meter Body
1
4
Front End Cover
1
5
Screw
6
6*
Ball Bearing
4
7
Lock washer
2
8
3/8 - 16 x 1 Hex Cap Screw
2
9
Lock washer
12
10
1/4 - 20 x 5/8 Hex Ca Screw
12
11
Front Bearing Cap
2
12
Dowel Screw
6
13**
Rotor - Three Tooth Cast Iron
1
14
Bearing Dowel
4
15
Rear End Cover
1
16
Rotor Spacer Assembly
2
17**
Timing Gear - Three Lobe
1
18*
Gear Retaining Lock washer
2
19
Gear Locknut
2
20
Screw
8
21
Lock washer
10
22
Worm Shaft Assembly
1
10 Gallons Per Revolution
100 Liters Per Revolution
1
1 Barrel Per Revolution
1
23
Bushing
2
24
Worm Wheel Shaft
1
25
Bearing Retainer
2
27
Coupling Jaw
1
28
Set Screw
6
29
Gland Assembly
1
30
Worm Wheel
1
10 Gallons Per Revolution
1 Barrel Per Revolution
1
100 Liters Per Revolution
1
32**
Timing Gear - Four Tooth
1
33**
Rotor- Four Tooth Aluminum
1
34
Screw
2
35
Rear Gear Cover Assembly
1
10 Gallons Per Revolution
100 Liters Per Revolution
1
1 Barrel Per Revolution
1
B-90CB
B-92DEB
92205-010
92205-044
92205-030
151044
92656
92211
92231-006
151040
154957
152110
150766
152108
150726
92239
92567
92275-001
102268
92266-006
92295
92291
92593
92592
150538
152259
92665-006
92665-007
92680
92657
92689
92238
92663
150975
92660
92686-006
92676
92686-007
92296
92286
150581
92655-010
92655-007
92675
* Recommended Spare Part.
** Items 17 and 32 are supplied as a set. Items 13 and 33 are supplied as
a set.
NOTE: For a Cast Iron Rotor set on Items 13 and 33, order Part No.
92275-001 and 92286-001.
Figure 6-7 Measuring Unit Assembly - Series 90
** Series 90
Item
Rotor Set (Standard)
Rotor Set (Cast Iron)
Timing Gear Set
Measuring Unit Housing (includes Body
and End Plates)
16
Part Number
W92275-001
W92275-011
W92291
W92211
Table 6-8 Counter Base Plate Assembly
Item
1
2
3
4'
5
6
7
8
9
10*
11*
12*
13
15
16
17
18
19
20
21*
Description
Base Assembly
Mounting Block
Bracket Assembly
Packing Shaft & Gear Assembly
Bevel Pinion
Roll Pin
Pinion Shaft Assembly
Packing Gland
Screw
O-Ring
O-Ring
Bearing
Adjustment Collar
Washer
Spring Clip
Spring Clip
Set Screw
Shim .005
Shim .010
Bevel Gear and Pinion Gear Assembly
consisting of items 3, 4, 5, 6, 7,11, 12, 13, 15,
16, 17, 18, 19 and 20
22 Screw
23 Lock Washer
24 Screw
* Recommended Spare Part.
Qty.
Rqd.
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
AS rqd.
AS rqd.
1
4
4
2
Counter Base Plate Part Number
51790-011
82750-010
51775-501
51775-501
51761-501
51761-501
51760-001
51760-001
51785-500
51675-001
51769-500
153549
51765
51665
52153-011
52153-011
150533
150533
52176-500 (gasket) 52176-500 (gasket)
152064022
152064-022
155195
155195
24371
151891
151891
151891
153942
156484
153942
150969
741-12-006-03
741-12-006-04
W51760-500
W-51760-011
W82750-011
Inc. Items 23 & 24 Inc. items 22 & 23
51750-500
51775-501
51761-300
51760-500
51785-500
51769-500
153549
51765
52153-011
150533
157303-022
152064-022
155195
150527
152257-019
150529
150527
152257-019
150529 1
150527
152257-019
150529
82750-500
51775-501
51761-300
51760-500
51675-001
51665
52153-011
150533
157303-022
152064-022
155195
24371
151891
153942
150969
741-12-006-0
741-12-006-04
W82750-501
150527
152257-019
150529
Figure 6-8 Counter Base Plate Assembly- Part Numbers 51750-500, 51790-011, 82750-010 and 82750-500
17
Table 6-9 Counter Base Plate Assembly
Qty.
Rqd.
Item
Description
Counter Base Plate Assembly
2
Packing Shaft Bearin
3
Packing Shaft Positioner
4'
6-Rin
5
Counter Base Plate
6
Packing Gland Assembly
7"
O-Ring
8
Screw
9
Set Screw
10
Washer
12
Lock Washer
13
Screw
14
Coupling Tube Assembly
15
Washer
16
Mounting Block
17
Screw
* Recommended Spare Part.
1
1
1
1
1
1
2
2
1
3
3
1
1
1
2
B-92DEB
92150-500
92777-500
92152
157303-022
51775-501
52153-011
152064-022
150533
150969
151891
152259
150576
92155-500
151894
51761-301
I 150529
Figure 6-9 Counter Base Plate Assembly
Table 6-10 Shock-Free Quantity Control Valve - Series 60, 70 and 80 Meters
Item Description
3
4
5
6
7'
8
9
10
18`
19'
20
21
22
25
26
End Flange
Snap Ring
Spacer
Name Plate
O-Ring
Shaft
Lever
Spring
O-Ring
O-Ring
Piston Assy.
Nut
Body
Washer
Nut
Qty Part Number
Rqd
72450
1
1
1
1
2
1
1
1
1
1
1
()
1
1
1
72480
82950
72452
72482
82952
153958
153958
153958
62958
62958
62958
62957
62957
62957
152071-022 152071-022 152071-022
62956
62956
82956
137478
137478
137478
62976
62976
540031
152078
152078
152083
152074-022 152074-022 157033-022
62970
62970
82970
151545 (6) 151545 (6) 151591 (8)
72451
72481
82951
151839
151839
151839
151689
151689
151689
82980
82982
153958
62958
62957
152071-022
82956
137478
540031
152094-022
157033-022
82970
151591 (8)
82981
151839
151689
Item
27
28'
29'
30
31
32
33
34
35
36
37
38'
39
40
41
Description
Cap
O-Ring
O-Ring
Adjust. Stem
Adjust. Lock
Washer
Lock Washer
Screw
Bushing
Seal Wire
Lead Seal
O-Ring
Cylinder
Pipe Plug
Stud
Qty Part
Rqd
72450
1
62967
1
157080-022
1
152069
1
62953
1
160624
1
151857
1
152108
1
150731-024
1
72457
1
155051
1
151831
1
1
1
()
151313 (6)
Figure 6-10 Shock-Free Quantity Control Valve - Series 60, 70 and 80 Meters
18
Number
72480
82950
62967
62967
157080-022 157027-022
152069
152069
62953
62953
160624
160624
151857
151857
152108
152108
150731-024 150731-024
72457
72457
155051
155051
151831
151831
157012
72483
157120-019
151313 (6) 151318 (8)
82980
62967
157027-022
152069
62953
160624
151857
152108
150731-024
72457
155051
151831
157012
82484
157120-019
151318 (8)
Table 6-11 Shock-Free Quantity Control Valve - Series 90 Meters
Item
3
4
5
7'
8
9
10
16*
19*
20
21
22
25
26
Description
Valve End Flange
Snap Ring
Spacer
O-Ring
Valve Shaft
Valve Lever
Spring
O-Ring
O-Ring
Piston Assembly
Nut
Valve Body
Washer
Lock Nut
Qty.
Req.
1
1
1
2
1
1
1
1
1
1
8
1
1
1
Part Number
92950
92980
92952
92982
153958
153958
62958
62958
152071
152071
92956
92956
137478
137478
540031
540031
152083
152094
157033
157033
82970
82970
151591
151591
92951
92981
151839
151839
151689
151689
Item Description
27
Cap
28* O-Ring
29* O-Ring
30
Adjustment Stem
31
Adjustment Lock
32
Washer
33
Lock Washer
34
Screw
35
Bushing
38
O-Ring
39
Cylinder
40
Pipe Plug
41
Stud
* Recommended Spare Part.
Qty.
Req.
1
1
1
1
1
1
1
1
1
1
1
1
8
Part Number
92950
92980
62967
62967
157027
157027
152069
152069
62953
62953
160624
160624
151857
151857
152108
152108
150731-024
150731-024
72457
72457
157012
82484
157120-019
151318
151318
Figure 6-11 Shock-Free Quantity Control Valve - Series 90 Meters
19
Table 6-12 Linkage Assembly - All Models
Pert Number
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
Valve Assy. - Ductile
Iron Valve Assy. Steel
Gasket
Nut
Cap Screw
Coupling Shaft
Sub-Bracket Assy.
Screw
Retaining Ring
Shaft
Operating Lever
Spacer
Operating Lever
Handle
Washer
Lock Washer
Screw
Operating Lever
Connecting Tube
Oty
Rqd
1
1
B-62DB and
B-72DB
72450
72480
B-82DB
82950
82980
B-92DES
92950
92980
1
()
()
1
1
4
1
1
2
2
1
1
2
2
2
2
2
72386
151557 (5)
150838 (5)
122365-001
62995
150565
153958
62998-001
122357-001
122369
122363
62979
151732
152266
150742
122357
122366-001
82886
151557 (8)
150839 (8)
122365-001
62995
150565
153958
62998-001
122357-001
122369
122363
62979
151732
152266
150742
122357
122366
92886
151558 (8)
150848 (8)
122365-001
62995
150565
153958
62998-001
122357-001
122369
122363
62979
151732
152266
150742
122357
122366
Item
Description
Qty
B-62DB end
Rqd
B-72DB
19
Pin
2
122367
20
Cotter Pin
4
153907
21
Pin
1
153419
22
Cotter Pin
2
153904
23
Clevis
1
51934
24
Nut
1
151545-019
25
Connecting Rod
1
122361
26
Veeder-Root Adaptor
1
36603-100-00
27
Screw
4
150554-419
28
Screw
2
150754-324
29
Clevis Support
1
122351
30
Clevis R.H.
1
122352
31
Pin
1
122353
32
Screw
2
150754-419
33
Lock Washer
6
152270-019
34
Screw
2
150755-419
35
Nut
2
151547
36**
Connecting Rod
1
122368-001
** Length to be specified on sales order.
Figure 6-12 Complete Linkage Assembly-All Models
20
Pert Number
B-82DB
122367
153907
153419
153904
51934
151545-019
122361
365-03-100-00
150554-419
150754-324
122351
122352
122353
150754-419
152270-019
150755-419
151547
122368
B-92DEB
122367
153907
153419
153904
51934
151545-019
122361
365-03-100-00
150554-419
150754-324
122351
122352
122353
150754-019
152270-019
150755-419
151547
I 122368
GUARANTEE
If at any time, within one year after shipment but not thereafter, it is proved that any part of the
equipment furnished by us was defective when shipped by us, we will repair or replace the same
free of charge F.O.B. our plant. Notice of this claim must be made to us within one year after
delivery. Our liability is limited to replacement of such defective parts or equipment. There are no
guarantees or warranty expressed or implied other than those herein specifically mentioned.
Brodie Meter Co., LLC shall not, in any event, be liable for any consequential damages, secondary
charges, expenses for erection or disconnecting or losses resulting from any alleged defect in the
apparatus.
It is understood that corrosion or erosion of material is not covered by our guarantee.
21