construction and owner`s manual

Operator’s
Manual
CONSTRUCTION AND OWNER’S MANUAL
P/N 017860
rev 6-09 [1]
The Symbol shown below is used to call your attention to instructions
concerning your personal safety. Watch this symbol - it points out
important safety precautions. It means “ATTENTION” - Become Alert!
Your Personal Safety Is Involved! Read the message that follows
and be alert to the possibility of personal injury or death.
2
Be Alert!
Your Personal Safety Is Involved
A copy of this manual should be available at all times to the owner/operator.
Additional copies may be requested from the company at the address shown on
the back cover. Please reference manual part number 017860 when requesting
additional copies.
Please Contact MFS/YORK/STORMOR or Your Dealer
If You Have Any Questions Concerning This Manual
Keep This Manual In A Safe Place Available For Future Reference
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
A GENUINE
GLOBAL INDUSTRIES, INC.
PRODUCT
PREFACE
You have purchased the finest grain storage bin manufactured today. The
following information is intended as a guide in caring for your bin prior to
construction, proper construction of your bin, and safe and proper use of your
bin once constructed.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
3
General Safety Statement
4
Your safety and the safety of others associated with grain system equipment is of
prime concern to us at MFS/YORK/STORMOR. We wrote this manual to help you to
better understand how to safely build and use this MFS/STORMOR grain bin.
It is your responsibility as the owner, builder, operator, or supervisor, to know what
specific requirements, precautions, and hazards exist and to make these known to all
personnel working with the equipment or in the area, so that they too may take any
necessary safety precautions that may be required!
Failure to read this Manual and its Safety Instructions by all personnel is a misuse of
the equipment. We want you as our partner in safety!
All personnel, including construction personnel, must read and understand all of the
MFS/STORMOR Operator’s Manual before starting grain bin construction!
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
Contents
Warranty ........................................................................................ 6
1
Maintenance ............................................................ [7]
2
Safety .......................................................................... [8]
Operating Safety.............................................................. 10
Lock-Out ...........................................................................11
Additional Safety Recommendations............................... 13
Warning Decals ............................................................... 14
3
Specifications...................................................... [16]
Design Criteria ................................................................. 17
Roof Loading and Bin Capacities .................................... 18
4
Operator’s Section ............................................ [19]
Important Operation Information...................................... 19
Side Draw Discharge System Operation ......................... 25
Index ......................................................................... [26]
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
5
Warranty
MFS/YORK/STORMOR DIVISION (the Company) makes the following warranty to the
initial retail purchaser of its products (the Customer).
MATERIALS and WORKMANSHIP:
The Company warrants products manufactured by it to be free from defects in materials
and workmanship in normal use and service for a period of one (1) year after date of
delivery to the Customer.
6
COMPANY’S OBLIGATION and
CUSTOMER’S EXCLUSIVE REMEDY:
The Company’s sole obligation and the Customer’s exclusive remedy under this warranty
is as follows:
If within one (1) year after delivery to the customer the product fails to function properly
due to a defect in either materials or workmanship, the Company will at its option, either
repair the defective part or replace the defective part with a new or reconditioned part.
Labor charges for removing defective parts and installing replacement parts, shipping
charges with respect to such parts, and applicable sales and other taxes, if any, shall not
be covered by this warranty.
CONDITIONS, LIMITATIONS, AND EXCLUSIONS:
There are no warranties or merchantability or fitness for a particular purpose with
respect to any product manufactured or sold by the Company. Motors provided by the
Company are in most instances warranted by the manufacturer thereof and are not
warranted by the Company. The Company shall not be responsible under this warranty
or otherwise for personal injury or for Incidental or Consequential Damages, including,
without limitation, loss of use and lost profits. This warranty does not apply to defects
or damages caused by misuse, improper maintenance, or improper installation of
the Company’s product or any equipment attached to or used in connection with the
Company’s product. The Company reserves the right to make changes or improvements
to its products without incurring any obligation with respect to previously manufactured
products. Field modification of this product without the expressed written permission of
the Company constitutes a misuse of the product. The Company shall have no liability
under this warranty until payment in full for the product in question has been made by
the customer. The foregoing is the sole warranty made by the Company. No one is
authorized to make other warranties on behalf of the Company.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
1
1
Maintenance
Virtually the only thing that may limit the useful life of your grain bin is rust.
MFS/YORK/STORMOR has specified a galvanized coating on the steel used to
fabricate your bin that will give many years of service if properly maintained. However,
some rusting over a period of years can be expected with any galvanized products
exposed to the weather. We suggest the following:
1 Do not allow the galvanized surfaces of your bin to become cluttered with
grain or foreign material. As these organic materials deteriorate, they produce
acids that may cause immediate damage to the galvanized coating. Clean
off any such buildups immediately.
2 Check the horizontal surfaces of your bin for any rain water ponding. Dry
and correct the source of ponding immediately.
3 The useful life of bins installed in coastal or acid rain areas may be improved
through periodic rinsing of the exterior surfaces with fresh water.
4 After unloading your bin, any organic material clinging to the interior walls
or floor should be removed.
5 Any large areas of zinc oxidation, commonly called “white rust”, may eventually
lead to deterioration of the base steel itself exhibited by the formation of normal
“red rust”. Small areas of white rust may be periodically repaired by steel
brushing and touch up painting with a wash primer and enamel paint. Large
areas of white rust or any red rusted areas should be repaired by sanding to
base metal and painting with a quality zinc-rich paint.
Besides stopping the premature development of rust, other things you should
periodically check are:
1 Any obvious foundation settlements. Major settlement may cause structural
failure of your bin.
2 Deterioration or looseness of any bolts or fasteners.
3 Continued secure attachment of all sidewall and roof ladders.
4 Proper functioning and attachment of all bin openings such as roof caps.
Be certain all latches and hold down clips are used as intended.
5 If your bin is equipped with a floor, periodically remove the fan transition and
check beneath the floor for the condition of the floor supports, pests, or a
buildup of dust or FM. Clean or repair as required.
6 MFS/YORK/STORMOR strongly suggests that any mechanical or electrical
auxiliary equipment installed in or on the bin be checked on a yearly basis
by a qualified service technician. Consult your dealer for this service as
they are well versed in the care and maintenance of this equipment.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
7
[7]
2
2
Safety
This MFS/YORK/STORMOR Construction/Safety Manual is written to assist and
instruct those who are responsible for the complete bin assembly, and for anyone
using the bin once assembled.
8
[8]
MFS/YORK/STORMOR assumes no liability with respect to proper construction and
inspection, assembly, or use of its products established under applicable laws, all of
which is the sole responsibility of the purchaser and those doing the assembly work.
Appurtenances and the accessories manufactured by us for use with our products
conform only to applicable Federal or Safety Standards in effect at such time.
GENERAL SAFETY STATEMENT
Occupational safety is of prime concern to us at MFS/YORK/STORMOR. This
manual was written with the safety of the operator or others who come in contact with
the equipment as our prime concern. The manual presents day to day work problems
encountered by the operator and other personnel. We wrote this manual to help you
to better understand how to safely build and use this MFS/STORMOR Bin.
It is your responsibility as an owner or operator or supervisor, to know what specific
requirements, precautions, and work hazards exist and to make these known to
all other personnel working with the equipment or in the area, so that they too may
take any necessary safety precautions that may be required.
Failure to read this Manual and its Safety Instructions by all personnel is a misuse
of the equipment. We want you as our partner in safety.
Watch For This Symbol! It Points Out Important Safety Precautions.
It Means “ATTENTION” - Become Alert! Your Safety Is Involved!
WORK AREA SAFETY STATEMENT
Under no circumstances should persons not involved in the operation be allowed
to trespass into or be present in the work area.
It shall be the duty of all operators to see that children and/or other persons stay out
of the work area! Trespass into the work area by anyone not involved in the actual
operations, or trespass into a hazard area by anyone, shall result in an immediate
shut down by the operator.
It shall be the responsibility of all operators to see that the work area has secure
footing and is clean and free of all debris and tools which might cause accidental
tripping and/or falling. It shall also be their responsibility to keep the work area clean
and orderly during the operation.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
2 Safety
OPERATOR QUALIFICATIONS
Operation of this unit shall be limited to competent and experienced persons. In order
to be qualified, he / she must also know and meet all other requirements, such as,
but not limited to, the following:
1 Some laws and regulations specify that no one under the age of 16 years
may operate power machinery. It is your responsibility to know what these
requirements are in your own area or situation.
2 Current OSHA regulations state in part: “At the time of initial assignment and
at least annually thereafter, the employer shall instruct every employee in
the safe operation and servicing of all equipment with which the employee
is, or will be involved”*
3 Unqualified persons are to stay out of the work area.
4 A person who has not read and understood all operating and safety
instructions is not qualified to operate the machine.
* Federal Occupational Safety & Health Standards for Agriculture
Subpart D. Section 9128.57 (a) (6).
OSHA
OCCUPATIONAL SAFETY AND HEALTH ACT OF 1970
Certain purchasers of our products may be subject to the requirements and standards
of the William-Steiger Occupational Safety and Health Act of 1970, which prescribes
standards for use of appurtenances of our manufacture, such as handrails, platforms,
stairways, fixed ladders, ladder cages, and guard rails. (Occupational Safety and
Health Standards Section 1910.21 through 1910.32). Before installing these devices,
familiarize yourself with the above Federal Standards.
At the time of manufacture, these optional items conform to applicable standards.
MFS/YORK/STORMOR assumes no liability with respect to proper construction,
inspection, assembly, or use of its products under applicable laws, all of which is
the sole responsibility of the purchaser and those doing the assembly work.
WARNING DECALS
Safety decals as shown on page 14 are installed on your bin in the locations
indicated. Be certain all of these decals are in their proper location on the bin and are
in good condition. Check all safety decals and replace any that are worn, missing,
or illegible. They may be ordered as any other part is ordered. See your dealer for
additional information or contact the factory direct at the address listed on the back
cover of this manual.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
9
2 Safety
Operating Safety
FOLLOW THESE (4) BASIC SAFETY RULES
Follow the four rules below to make certain that accidents do not occur! Make certain
that everyone working with or around your equipment follows these rules!
1 Be certain that all covers, grates, and guards are in place and securely
fastened before operating!
10
2 Never step or walk on equipment covers grates or guards!
3 Lock out all power before removing covers, grates, or guards! Secure
all chains and belts so that they can’t move before working on any
part of your equipment.
4 Don’t modify or redesign your equipment without first obtaining written
ALL INFORMATION ON THIS PAGE
IS WARNING INFORMATION!
approval from the manufacturer.
Following these 4 basic safety rules is a proven way to reduce accidents! Be certain
to provide all employees working on or near your equipment with effective safety
training, including management.
It is ok to add extra safety rules for your job site but DO NOT SUBSTITUTE other
safety procedures for the 4 safety rules! Following the safety rules given for the safe
use of your equipment requires a commitment at all levels within your company.
SECONDARY SAFETY DEVICES
Devices such as interlock switches, may be helpful but are not fail safe and should
not be substituted for a proper lock out procedure. Do not rely on a switch that
can fail, can lose adjustment or can be bypassed. A proper lock-out procedure will
prevent accidents.
REMEMBER! There is no substitute for a commitment to safety!
OTHER IMPORTANT OPERATING SAFETY CONCERNS
1 Do not make contact with or place body parts near moving parts or moving
equipment! Also remember, do not wear loose clothing near moving parts or
moving equipment!
2 Have a safety program in place for all personnel. Make certain all personnel in your
work area know where all emergency controls and devices are!
3 Work area lighting is part of work area safety!
4 Completely fence off open conveyor(s), hoppers or spouts. Place warning signs
around your fences.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
2 Safety
Lock-Out
FOLLOW A PROPER LOCKOUT PROCEDURE!
11
1 Shut down the equipment in a normal manner.
2 Shut off energy to the unit at the main power source.
3 Turn the power switch back on to confirm that power has been
deactivated.
4 Attempt to restart the equipment to guarantee that the power is shut off and
then return the switch to the off position.
5 Using your own lock, lockout all (other) energy sources which could provide
any power to the equipment.
6 With your lock in place test the disconnect to make certain the power cannot
be restored.
7 Make absolutely certain that the power can’t be supplied by any means to
the equipment.
8 All authorized personnel must put his/her own personal lock on the switch to lock
it in the off position. Everyone must use only his or her own personal key.
9 Nobody is to return power to the equipment until all work on the unit
has been completed and, all locks have been removed.
Company management needs to look for maintenance or other employees working
on the equipment without following the proper lock out procedure. Management also
needs to look for any cover or guard not in its proper place. It is the responsibility
of everyone to report any missing grates, guards, equipment failures, or failures to
lock out. Make certain that no cover is removed unless power is locked out.
SAFETY QUESTIONS OR CONCERNS
Please feel free to contact the engineering department at MFS/YORK/STORMOR
with any specific safety needs surrounding your equipment or its use!
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
ALL INFORMATION ON THIS PAGE
IS WARNING INFORMATION!
This suggested procedure must be performed EVERY TIME your equipment is to
be worked on. Stick with these steps and they will assist in preventing accidents.
2 Safety
You Must Read and Understand
the Operator’s Manual Before
Using this Bin!
12
NOT READING THE MANUAL AND BECOMING
FAMILIAR WITH THE PROPER USE, OPERATION,
AND MAINTENANCE OF THIS BIN MAY RESULT
IN STRUCTURAL DAMAGE AND THE LOSS OF
CONTENTS DUE TO:
1
2
3
4
5
Excessive fan pressures on the roof.
Blocked vents.
Access Doors being improperly latched.
Improper increase or decrease of grain moisture.
Improper and unauthorized altering of the structure (field modifications
involving cutting holes, welding, and etc.)
6
7
8
9
Improper replacement of components.
Improper application and use of auxiliary equipment.
Storing material the bin was not designed to hold.
Failure to maintain an even grain height around the bin.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
2 Safety
Additional Safety Recommendations
You may decide to buy and install “auxiliary equipment” made by other
manufacturers. MFS/YORK/STORMOR has no control over the design and
manufacture of this equipment. If you buy and install auxiliary equipment, then at
a minimum we suggest that you do the following:
1 Obtain, read, and understand the instructions and cautions of the
auxiliary equipment manufacturer. Be certain all equipment is
installed according to the manufacturers recommendations.
2 Check with MFS/YORK/STORMOR or your dealer. Be certain your bin is
designed to support any additional loads supplied by the auxiliary equipment.
3 Obtain any applicable safety decals from the auxiliary equipment
manufacturer. Display each safety decal in its correct visible location.
4 Make certain all electrical equipment is properly installed and
grounded by a qualified electrician.
5 Check availability and operation of electrical lockout and emergency
stop systems.
6 Be certain all guards or shields are securely in place.
7 Store all operations/maintenance manuals in a safe place available
for future use.
In this and other manuals, shields and guards may have been removed for illustrative
purposes. Do not operate the equipment without shields and guards in place. Failure
to heed this warning may result in serious personal injury or death.
The relatively closed environment of a grain bin may promote the presence of
toxic molds, hazardous dust, or a lack of oxygen. Never enter a bin without proper
respiration equipment and someone else present to watch you.
Heed the suffocation warning decal shown on page 14. Flowing or crusted grain
within a bin can cause a person to become buried and suffocate.
When climbing bin sidewall and roof ladders, take care not to fall into or from the
bin. Common sense dictates that such appurtenances should not be used when
conditions such as rain or wind preclude their safe use. MFS/YORK/STORMOR strongly
recommends that optional climbing equipment be purchased to meet the current
specifications set forth by OSHA or ANSI whether the individual operator is required
by law to do so or not. A properly secured safety belt should be used at all times when
performing operations work or maintenance on the bin roof and sidewall.
Care must be taken to avoid entanglement in equipment installed in or on the bin.
Securely Lock-out all power, be it electrical or PTO, prior to working on or near
such equipment.
Field modification of the bin or auxiliary equipment without the authorization of the
manufacturer may present unknown dangers to the operator and must be avoided.
Do not attempt construction when the weather makes it unsafe! Especially, when
wind conditions are not favorable!
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
13
2 Safety
Warning Decals
CAUTION
14
Rotating flighting will
kill or dismember
Flowing material will
trap and suffocate
Crusted material will
collapse and suffocate
Keep clear of all augers.
DO NOT ENTER this bin!
ALL INFORMATION ON THIS PAGE
IS WARNING INFORMATION!
YOU MUST READ AND UNDERSTAND
YOUR OWNERS AND USERS MANUAL
BEFORE USING THIS BIN. IF NO MANUAL
IS AVAILABLE, OBTAIN ONE FROM YOUR
LOCAL MFS DEALER, OR CONTACT MFS
YORK, P.O. BOX 2105 GRAND ISLAND,
NE 68802. YOUR FAILURE TO READ
THE OWNERS AND USERS MANUAL IS
A MISUSE OF THIS EQUIPMENT WHICH
COULD RESULT IN PERSONAL INJURY
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
Failure to heed these
warnings will result in
serious injury or death.
DON’T
DO
UNLOADING INSTRUCTIONS:
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
018027
(018027)
OR PROPERTY DAMAGE.
WARNING
DANGER
018039
(018039)
018051
(018051)
ADVERTENCIA
¡PELIGRO!
El sinfin en marcha
puede matar o
desmembrar
El material en flujo
le atrapara y
sofocara
El material encrustado
se quebrara y le
sofocara
Manténgase lejos de todos sinfines.
No entre este silo!
NO
INSTRUCCIONES PARA DESCARGAR:
1. Utilize LA DESCARGA CENTRAL UNICAMENTE hasta que NO
haya grano sobre esta descarga.
2. Las descargas laterales en el piso se deben utilizar SOLAMENTE
cuando las condiciones del primer punto han sido satisfechas.
3. Asegure las decargas laterales para evitar accidentes por su
uso prematuro.
4. Lea las instrucciones del fabricante para la utilizacion correcta de
las descargas de pared.
Si usted tiene que entrar al silo:
1. Apague y desconecte la energia.
2. Use un harnes y linea de seguridad.
3. Estacione otra persona afuera del silo.
4. Evite el centro del silo.
5. Utilize equipo de respiracion o mascara.
El no atender estas advertencias
puede resultar en heridas
serias o muerte.
El no atender estas advertencias puede
resultar en heridas serias, muerte,
daño estructural o el colapso del silo.
019013
(019013)
SI
019014
(019014)
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
2 Safety
CAUTION
CAUTION
FAILURE TO PROVIDE SUFFICIENT AIR EXHAUST
AREA MAY RESULT IN DAMAGE TO YOUR BIN
KEEP DRY
WATER SENSITIVE MATERIALS
Proper aeration or drying exhaust air openings must be provided in the
We suggest a minimum of 1 Square Foot [0.093m2] opening for each
THIS BUNDLE MUST BE STORED IN A DRY, WARM ATMOSPHERE.
IF THIS MATERIAL IS ALLOWED TO GET WET OR MOISTURE
(CONDENSATION) IS PERMITTED TO FORM BETWEEN THE
MATERIALS, SERIOUS DETERIORATION OF THE FINISH WILL OCCUR.
1000 Cubic Feet per Minute [30m3/min] of air. The operator must be sure
IF THIS BUNDLE GETS WET, SEPARATE AND DRY ALL
MATERIALS IMMEDIATELY.
form of roof vents or open manholes when the bin fan is operating!
CLAIMS FOR DAMAGE RESULTING FROM EXPOSURE OF THESE
MATERIALS TO MOISTURE WILL NOT BE HONORED.
that these openings are not constricted by chaff, ice or other materials
during fan operation.
mfs 018035
P/N 018050
(018050) Located on the inner door panel.
15
(018035) Put on sidewall sheet bundles before shipped.
THIS BIN IS LIMITED TO ONE OF THE FOLLOWING USAGES AS LISTED BELOW - IMPROPER USAGE WILL
VOID ANY STATED WARRANTY APPLICABLE TO THIS PRODUCT.
S - DESIGNATES STORAGE BIN:
D - DESIGNATES DRYING BIN
SITUATION
H - DESIGNATES HEAVY DUTY BIN
S
D
H
2,500
7,500
15,000
SUPPLEMENTAL HEAT ALLOWED
NO
YES
YES
MAXIMUM AIR FLOW IN CUBIC FEET PER MINUTE PER
BUSHEL GRAIN
MAXIMUM UNLOAD RATE (Bushels per hour)
1/5
3
7
MAXIMUM ALLOWABLE MOISTURE CONTENT IN PERCENTAGE POINTS ABOVE USDA DRY GRAIN STANDARDS
3
15
Greater than 15
MAXIMUM LOAD/UNLOAD FREQUENCY PER YEAR
2
4
8
STIRRING DEVICES:
36’ DIAMETER AND SMALLER
42’ DIAMETER AND LARGER
NO
NO
CONICAL HOPPER UNDER BIN ALLOWED
NO
NO
YES
APPROVED FOR SEISMIC LOAD
NO
NO
YES
RECIRCULATING/CONTINUOUS FLOW DRYER ALLOWED
NO
NO
YES
YES-3 MAX
YES-4 MAX
YES-2 Augers or less YES-4 MAX
SEE YOUR CONSTRUCTION/SAFETY MANUAL FOR STANDARD WARRANTY AND OTHER SPECIFICATIONS.
mfs018036
(018036) Used
in unstiffened bins only!
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
Located on the inside at the outer door cover.
ALL INFORMATION ON THIS PAGE
IS WARNING INFORMATION!
CAUTION
3
3
Specifications
This bin is designed along guidelines which allow it to provide the owner years
of service provided it is not used for purposes for which it was not intended. The
general material specifications for your bin are as follows:
[16]
16
WALLS
All wall sheets are of corrugated, galvanized steel with 2.66” corrugation.
Wall sheets have .90 oz. per square foot zinc coating (G-90 designation).
2.66” corrugation sheets have 32” vertical coverage.
Horizontal coverage of wall sheets is 112 1/2”.
All 5/16” and 3/8” bin bolts are electro-galvanized grade 8.2 with self-sealing injection
molded washers.
Sealer strip is provided to seal all vertical sidewall seams.
DOORS
On Super Bins, a single ring commercial door is standard.
The standard location of the bin door is in the second ring from the bottom.
On unstiffened Farm Bins, a single 32” door is standard on all sizes and a two ring
64” walk door is available as an option on most diameters.
The standard location for a 2.66” bin 32” door is in the second ring from the bottom,
and the standard location for the 64” door is in the second and third ring from the
bottom.
All 64” doors have three inner panels and an outer door cover. All 32” doors have
two inner panels and an outer door cover.
On 24’ diameter and smaller 2.66” corrugated bins, a two ring door with auger panel
opening is available. An auger shield is required at extra cost.
All welds are of non-rusting welding wire.
WARNING! Installation of accessories or equipment in or on a grain bin
that would over stress the structure in any manner will void the Warranty. If
you do not have specific recommendations from Mfs/York/Stormor, where
additional loading is involved, please contact Mfs/York/Stormor Engineering
Department before installing any such appurtenances or equipment.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
3 Specifications
DESIGN CRITERIA
Farm bins are designed to store free-flowing, noncorrosive material with a bulk
density of 50 lbs/ft3 [800 kg/m3] (62 lbs/bushel) or less.
Commercial Bins are designed to store free-flowing, noncorrosive whole grains with
a bulk density of 52 lbs/ft3 [834 kg/m3] (65 lbs/bushel) or less.
All bins are designed to be filled through the center roof opening only, and to be
emptied only from the center. Any off-center unloadings should be used only for
clean-out after discharge has been complete to the angle of repose, through the
center. Sidewall unloading may be done on commercial bins only with a properly
installed grain baffle system. See the instructions on page 25.
Sectional sweep augers with sections no longer than half the radius must be used
on 42’ diameter and larger Farm Bins and 72’ and larger Commercial Bins unless the
Commercial Bin has been specifically upgraded for non-sectional sweep use. The center
section should be completely cleaned out before the next auger section is added.
Have your builder make all non-bin equipment in excess of the company’s
recommendations, like LEGS, WALK-WAYS, SPOUTING and CONVEYORS self
supporting.
ROOF LOAD
NOT CORRECTLY SUPPORTED
ROOF LOAD
CORRECTLY SUPPORTED
Do not overfill the bin roof area. This prevents proper air movement through roof
vents and may also cause roof damage or failure.
Adequate ventilation area must be furnished to match the cubic foot per minute
output of the aeration fan installed on the bin. Some sources recommend a
minimum of 1 square foot exhaust area for every 1000 CFM of air introduced into
the bin. When you run your fans, make certain your VENTS ARE OPEN and
kept clean of all debris and frozen matter. An aeration system can, without
proper management, create a greater load on a roof than equipment or snow and
can damage the bin roof.
Vents are also important for filling bins. Use of vents is required on bins with load/unload
rates in excess of 5000 bushels/hr. Hopper tanks or bins used for load-out require vents
to operate properly.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
17
3 Specifications
ROOF LOADING INFORMATION FOR STANDARD BINS
Snow Load
Dead Load
Wind Load
25 pounds per square foot (15’ - 105’ diameters)
3 pounds per square foot
80 MPH
Concentrated Peak Load
OPTION
15’ - 18’ diameters
21’ - 36’ diameters
42’ - 60’ diameters
72’ - 105’ diameters
18
- 4000 lbs
- 2000 lbs
- 6000 lbs
- 10,000 lbs
10,000 & 20,000 lbs
roofs available on all
sizes of roofs.
BIN CAPACITIES
Bin
Dia.
Cubic Feet
Rings
15’
For Each Ring add or subtract
Cu. Ft.
Bushels
Cu. Meter
Cu. Ft.
Bushels
Cu. Meter
12
5,841
4,975
165.4
466
397
13.2
18’
12
8,478
7,221
240.1
671
572
19.0
21’
12
11,630
9,906
329.3
914
778
25.9
24’
12
15,308
13,039
433.5
1,194
1,017
33.8
27’
12
19,524
16,630
552.9
1,511
1,287
42.8
30’
12
24,289
20,688
687.8
1,865
1,589
52.8
33’
12
29,614
25,223
838.6
2,257
1,922
63.9
36’
12
35,509
30,245
1,005.5
2,686
2,288
76.1
42’
12
49,057
41,784
1,389.1
3,656
3,114
103.5
48’
12
65,021
55,381
1841.2
4,775
4,067
135.2
54’
12
83,491
71,113
2,364.2
6,043
5,147
171.2
60’
12
104,555
89,054
2,960.7
7,460
6,354
211.3
72’
12
154,820
131,868
4,384.0
10,743
9,150
304.2
75’
12
169,147
144,070
4,789.7
11,657
9,929
330.1
78’
12
184,199
156,891
5,215.9
12,608
10,739
357.0
90’
12
251,894
214,550
7,132.8
16,786
14,297
475.3
105’
12
354,185
301,676
10,029.4
22,847
19,460
647.0
* Bushel capacities include 6% for compaction. All capacities in accordance with
ASAE S413.1
- Volumes are based on a bin fill height of 1” below eave level with grain peaked at the center
using a 28° angle of repose.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
4
4
Operator’s Section
Important Operation Information
CHECK THE FOLLOWING BEFORE THE FIRST BIN USE
1 All bolts are in place and properly tightened.
2 All ladders, handrails, platforms, and stairways are securely in place.
3 The bin has been properly anchored to the foundation.
4 Unloading equipment operates freely and all control gates are operable.
5 Temperature cables, if used, are fastened to the floor according to the
manufacturer’s recommendation to prevent displacement during filling.
6 The working areas around the bin are clean and free of clutter.
7 All guards and shields are in place.
8 Do not bypass or take shortcuts with electrical safety equipment.
9 Check electrical performance and install lock-outs on equipment.
10 Know who or where to call for immediate help in case of an emergency or injury.
FILLING THE BIN
1 Check that the bin has been cleaned after the last filling.
2 Make certain that everyone is out of the bin before filling the bin.
3 Check to see that the door is closed properly and latched.
4 If temperature cables are used, attach them to the floor with twine or fishing line.
5 Always load the bin at the center fill hole! Off center loading will void the warranty.
NO OFF-CENTER
FILLING OF THE BIN!
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
ALWAYS CENTER FILL
THE BIN!
[19]
19
4 Operator’s Section
6 Grain must drop straight down from center hole. Do not allow grain to be
pushed in a horizontal direction coming out of the center fill hole.
7 It is generally acceptable to start aeration fans once a 2 - 3’ depth has been
obtained.
8 Continue to fill the bin to the desired level based on its use.
9 Maximum grain level is 1” [2.54 cm] below the eave.
1” [2.54 cm]
MAX. GRAIN LEVEL
20
DO NOT OVER-FILL
THE BIN!
NEVER FILL ABOVE THE
MAXIMUM GRAIN LEVEL!
USE AND STORAGE
It is beyond the scope of this manual to instruct the operator in proper aeration
procedures. We advise that the operator consult with his state university and
local extension service plus draw on his own experience to best tailor his aeration
operation to suit his needs. Below are several comments that could prove helpful.
1 Proper air exhaust must be provided during fan operation to prevent roof
damage (note decal installed on the outer door panel). We advocate the use
of optional roof vents for this purpose as they are weather tight and pest tight
and allow the operator to keep the roof manway opening closed to weather
during operation. Vents should be regularly inspected to insure that they have
not been obstructed by chaff or ice during cold weather.
NO ROOF VENTS
OR LACK OF ROOF VENTS
ADEQUATE ROOF VENTS
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
4 Operator’s Section
2 Grain management is the key to proper drying and aeration of a stored crop.
The fruits of your year’s labor are in your storage bin. The good operator
frequently checks the temperature and moisture content of the grain during
drying and storage operations. The result of these checks allow the operator
to modify his drying and storage procedures before any grain goes out of
condition. MFS/YORK/STORMOR recommends probing for moisture content
and temperature at least once a week during storage.
3 Proper air exhaust openings reduce the amount of condensation that occurs
on the interior of the roof sheets during operations. Condensation should be
periodically checked to insure that dripping into the top grain layer is not severe
enough to cause spoilage.
BLOCKED
ROOF VENTS
ROOF VENTS
WORKING CORRECTLY
4 It is normally advisable to aerate grain stored after drying for any period
of time. It is desirable to keep the stored grain within 15° F of the ambient
temperature to reduce moisture migration and resultant heating spoilage.
Most operations, however, will not reduce the grain temperature below
freezing. Reduction of the grain temperature within the bin during the winter
months also reduces insect activity and resulting damage.
5 Certain days are not conducive to aeration as the relative humidity may
exceed the equilibrium moisture content humidity of the stored grain,
theoretically adding moisture back into the kernel. Consult your local
extension service for further information.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
21
4 Operator’s Section
6 In areas of the country where ambient temperatures are not low enough to reduce
winter insect activity, it may be desirable to fumigate the stored grain. For proper
and safe fumigation techniques, consult your local extension service.
7 It is always advisable to have three people involved, two on the outside and
one inside, when entering a questionable bin/storage circumstance. The person
in the bin should be secured or fastened to a safety rope with the two persons
outside capable of lifting that person out without entering the bin. One person
outside cannot do this, and cannot go for help and maintain preliminary aid.
8 MFS/STORMOR Bins are designed to accommodate only free flowing grain.
22
Storage of non-free flowing material (such as Soy Bean Meal) will void the
warranty.
9 Only dry grain, not to exceed 15% moisture content, is to be stored in
MFS/STORMOR bins. High moisture content, will go out of condition quickly.
Out-of-condition grain will not flow freely and may cause other problems. Wet
holding bins and hopper tanks are designed to hold wet grain only for short periods
of time (48 hours), such as to feed a dryer. No MFS/STORMOR Bins are designed
to hold wet grain for long periods of time.
PARTLY DRIED GRAIN
NON-HIGH MOISTURE GRAIN
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
4 Operator’s Section
10 Drying of grains may only take place in bins specifically designed as drying bins.
Consult your dealer for the type of bin installed. All Farm Bins have a placard inside
the door cover with loading information (including stirring machine usage for the
various bin types.)
11 Fumigation for insect control or mold inhibitors may be applied according to
chemical manufacturer specifications. Liquid chemicals that contain acids or
other corrosive chemicals may void the bin warranty. Check with your Dealer
or Manufacturer before applying liquid fumigant or mold inhibitor.
12 Peak loads are designed to handle the total loads in excess of roof snow loads.
These loads include spouts, catwalks, spreaders, stirring machines and others.
If multiple items are supported by the roof the sum of their weights must be used
to check capacity.
13 Load and unload rates for Farm Bins are listed on the placard on the inside door
cover. Commercial Bins are designed to handle a standard load/unload rate of
15,000 bushels per hour (375 MTPH).
WARNING! Do not enter this bin while it is being loaded
or unloaded!
WARNING! Observe ALL SAFETY PRECAUTIONS IN THIS
MANUAL!
14 When using stirring augers, do not operate them or start them near the bin
sidewall. Stirring augers must be kept at a safe distance from the sidewalls!
STIRRING AUGERS
TOO CLOSE TO SIDEWALL
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
STIRRING AUGERS AT A SAFE
DISTANCE FROM THE SIDEWALL
23
4 Operator’s Section
UNLOADING THE BIN
1 Grain must be unloaded from the center of the bin to maintain uniform loading
on the sidewalls. Off center unloading may void the warranty of your bin. Center
gates must be opened first and the intermediate sumps must not be used
until all the grain that will has flowed by gravity through the center opening.
If your center sump becomes blocked, consult the MFS/YORK/STORMOR
Engineering Department for unloading recommendations. Heed the warning
decal on page 14 of this manual and on your access doors when unloading.
24
INCORRECT
OFF-CENTER UNLOADING
CENTER UNLOADING & ADEQUATE
VENTS FOR UNLOADING
2 Make certain there are adequate vents installed on your bin to prevent a vacuum
from forming in the upper portion of the bin during bin unloading. The pressures
on the roof caused by such a vacuum could damage or cause structural failure
to your roof.
3 After all grain has flowed by gravity through the center unload sump, it is
acceptable to open and drain the intermediate sumps to create a valley near
the door for installation and starting of a sweep auger.
4 When inside the bin, installing a sweep auger or cleaning, LOCK OUT all unload
equipment power. NEVER enter a bin when unload equipment is operating, as
you may become entangled in the sweep or the unload auger. Failure to heed
this warning may result in serious personal injury or death.
5 MFS/YORK/STORMOR recommends on bins 42’ diameter and larger Farm Bins
and 72’ and larger Commercial Bins where two (2) section sweep augers are
used, that the inner sweep section be used to make a preliminary pass around
the bin prior to using the full length sweep. This will result in more uniform
stresses on the walls and foundation anchorage of these larger bins.
6 Do not unload from the side discharge system and center bottom discharge at the
same time. (Do not use (2) side-discharge systems to unload at the same time.)
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
4 Operator’s Section
Side Draw Discharge System Operation
A Side Draw discharge system is optional on Commercial Bins. Side Draw discharge
systems are only available in stiffened Commercial Bins. Side Draw discharge systems
are only designed to be used with whole, free flowing grains. If your bin has been
designed to accommodate a Side Draw discharge system and if such a system was
installed on your bin, special rules for the operation of your bin must be followed. These
special rules for bins with Side Draw discharge systems are listed below.
25
WARNING! Important Side Draw Instructions to follow!
1 Side draw systems are intended
for use with dry grain only. Don’t
use a side draw with any poorly
flowing products.
2 In multiple systems only one side
draw may be used at any (1) time.
3 A side draw discharge is not
to be considered the primary tank
discharge. A standard center
discharge and conveyor should
be installed.
4 Use of a side draw will leave the
grain in the bin in a sloped
condition, creating eccentric
loads on both the bin wall and the
foundation. Prior to prolonged
storage, the grain should be
leveled by use of the center
discharge to equalize wall
pressures; this will help prevent
differential settlement in the
foundation and deformations in
the bin.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
5 Before adding any grain to the bin,
make certain the grain is in a
level or cone down position.
6 A side draw system is not
intended to be used as a continuous
fill/empty system.
7 If a wind ring is used in
conjunction with a side draw, field
cut the baffles to allow passage
of the wind ring.
8 The discharge chute must be placed
no lower than the fourth ring from
the bottom. Locating the discharge
chute any lower will void the
warranty on the bin.
9 The top discharge baffle should
start in the second ring from the
top. Care should be taken with
the start of the baffles so that the
discharge chute is not located
on a vertical seam.
Index
A
26
[26]
G
accessories 16
galvanized surfaces 7
additional safety recommendations 13
general safety statement 8
aeration 17, 20, 21
grain baffle system (see also side draw) 17
augers 17, 23, 24
grain condition 21, 22
auxiliary equipment 7, 13, 16, 17
grain drying 21, 22, 23
grates 10
B
guards 10, 11, 13, 19
be alert 2
belts 10
H
bin capacities 18
hold down clips 7
bolts 7, 19
I
C
important operation information 19
chains 10
insects 21, 22, 23
climbing 13
condensation 21
L
ladders 7, 13, 19
contents 5
loading / unloading 17, 19, 23
conveyors 17
lock-out 11, 13, 19, 24
covers 10, 11, 13, 19
cutting 12
M
maintenance 7
D
moisture 12
doors 12, 16, 19, 23
O
F
fan operation 12, 20
filling the bin 17, 19
first bin use 19
foundation 7, 19
four basic safety rules 10
occupational safety and health act 9
operating safety 10
operator’s section 19
operator qualifications 9
OSHA 9, 13
fumigation 23
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
Index
P
U
peak loads 23
unloading the bin 24
platforms 19
use and storage 20
R
V
respiration equipment 13
vents 12, 17, 20, 24
roof loading information 18
W
S
walls 16
safety 2, 4, 8, 23
warning decals 9, 14, 24
safety equipment 19
warranty 6
safety questions or concerns 11
weather 7, 13, 20
secondary safety devices 10
welding 12, 16
side draw 17, 24, 25
wind 13
specifications 16
work area safety statement 8
stirring augers 23
suffocation warning 13
T
temperature cables 19
Recent Significant Manual Changes:
1-08 [1] Version Changes
1 Page 10. Other important operating safety concerns were added.
2 Page 14. A text correction was made.
3 Page 23. The MTPH for commercial bins was corrected.
5-08 [1] Version Changes
1 Page 15. A decal replacement was made.
6-09 [1] Version Changes
1 Pages 4 and 11. New safety graphics were added.
2 Pages 14 and 15. New warning decals replaced old warning decals.
2 Other minor changes were made throughout the manual.
Mfs/Stormor Operator’s Manual 017860 6-09 [1]
27
GLOBAL INDUSTRIES, INC.
for information on other Global Industries products see:
www.globalindinc.com
MFS / YORK / STORMOR
P. O. Box 2105 • 2928 East Highway 30
Grand Island, Nebraska 68801, U.S.A.
(308) 384-9320 • FAX (308) 382-6954
© 2009 Global Industries, Inc. All rights reserved.