Operator’s Manual CONSTRUCTION AND OWNER’S MANUAL P/N 017860 rev 6-09 [1] The Symbol shown below is used to call your attention to instructions concerning your personal safety. Watch this symbol - it points out important safety precautions. It means “ATTENTION” - Become Alert! Your Personal Safety Is Involved! Read the message that follows and be alert to the possibility of personal injury or death. 2 Be Alert! Your Personal Safety Is Involved A copy of this manual should be available at all times to the owner/operator. Additional copies may be requested from the company at the address shown on the back cover. Please reference manual part number 017860 when requesting additional copies. Please Contact MFS/YORK/STORMOR or Your Dealer If You Have Any Questions Concerning This Manual Keep This Manual In A Safe Place Available For Future Reference Mfs/Stormor Operator’s Manual 017860 6-09 [1] A GENUINE GLOBAL INDUSTRIES, INC. PRODUCT PREFACE You have purchased the finest grain storage bin manufactured today. The following information is intended as a guide in caring for your bin prior to construction, proper construction of your bin, and safe and proper use of your bin once constructed. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 3 General Safety Statement 4 Your safety and the safety of others associated with grain system equipment is of prime concern to us at MFS/YORK/STORMOR. We wrote this manual to help you to better understand how to safely build and use this MFS/STORMOR grain bin. It is your responsibility as the owner, builder, operator, or supervisor, to know what specific requirements, precautions, and hazards exist and to make these known to all personnel working with the equipment or in the area, so that they too may take any necessary safety precautions that may be required! Failure to read this Manual and its Safety Instructions by all personnel is a misuse of the equipment. We want you as our partner in safety! All personnel, including construction personnel, must read and understand all of the MFS/STORMOR Operator’s Manual before starting grain bin construction! Mfs/Stormor Operator’s Manual 017860 6-09 [1] Contents Warranty ........................................................................................ 6 1 Maintenance ............................................................ [7] 2 Safety .......................................................................... [8] Operating Safety.............................................................. 10 Lock-Out ...........................................................................11 Additional Safety Recommendations............................... 13 Warning Decals ............................................................... 14 3 Specifications...................................................... [16] Design Criteria ................................................................. 17 Roof Loading and Bin Capacities .................................... 18 4 Operator’s Section ............................................ [19] Important Operation Information...................................... 19 Side Draw Discharge System Operation ......................... 25 Index ......................................................................... [26] Mfs/Stormor Operator’s Manual 017860 6-09 [1] 5 Warranty MFS/YORK/STORMOR DIVISION (the Company) makes the following warranty to the initial retail purchaser of its products (the Customer). MATERIALS and WORKMANSHIP: The Company warrants products manufactured by it to be free from defects in materials and workmanship in normal use and service for a period of one (1) year after date of delivery to the Customer. 6 COMPANY’S OBLIGATION and CUSTOMER’S EXCLUSIVE REMEDY: The Company’s sole obligation and the Customer’s exclusive remedy under this warranty is as follows: If within one (1) year after delivery to the customer the product fails to function properly due to a defect in either materials or workmanship, the Company will at its option, either repair the defective part or replace the defective part with a new or reconditioned part. Labor charges for removing defective parts and installing replacement parts, shipping charges with respect to such parts, and applicable sales and other taxes, if any, shall not be covered by this warranty. CONDITIONS, LIMITATIONS, AND EXCLUSIONS: There are no warranties or merchantability or fitness for a particular purpose with respect to any product manufactured or sold by the Company. Motors provided by the Company are in most instances warranted by the manufacturer thereof and are not warranted by the Company. The Company shall not be responsible under this warranty or otherwise for personal injury or for Incidental or Consequential Damages, including, without limitation, loss of use and lost profits. This warranty does not apply to defects or damages caused by misuse, improper maintenance, or improper installation of the Company’s product or any equipment attached to or used in connection with the Company’s product. The Company reserves the right to make changes or improvements to its products without incurring any obligation with respect to previously manufactured products. Field modification of this product without the expressed written permission of the Company constitutes a misuse of the product. The Company shall have no liability under this warranty until payment in full for the product in question has been made by the customer. The foregoing is the sole warranty made by the Company. No one is authorized to make other warranties on behalf of the Company. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 1 1 Maintenance Virtually the only thing that may limit the useful life of your grain bin is rust. MFS/YORK/STORMOR has specified a galvanized coating on the steel used to fabricate your bin that will give many years of service if properly maintained. However, some rusting over a period of years can be expected with any galvanized products exposed to the weather. We suggest the following: 1 Do not allow the galvanized surfaces of your bin to become cluttered with grain or foreign material. As these organic materials deteriorate, they produce acids that may cause immediate damage to the galvanized coating. Clean off any such buildups immediately. 2 Check the horizontal surfaces of your bin for any rain water ponding. Dry and correct the source of ponding immediately. 3 The useful life of bins installed in coastal or acid rain areas may be improved through periodic rinsing of the exterior surfaces with fresh water. 4 After unloading your bin, any organic material clinging to the interior walls or floor should be removed. 5 Any large areas of zinc oxidation, commonly called “white rust”, may eventually lead to deterioration of the base steel itself exhibited by the formation of normal “red rust”. Small areas of white rust may be periodically repaired by steel brushing and touch up painting with a wash primer and enamel paint. Large areas of white rust or any red rusted areas should be repaired by sanding to base metal and painting with a quality zinc-rich paint. Besides stopping the premature development of rust, other things you should periodically check are: 1 Any obvious foundation settlements. Major settlement may cause structural failure of your bin. 2 Deterioration or looseness of any bolts or fasteners. 3 Continued secure attachment of all sidewall and roof ladders. 4 Proper functioning and attachment of all bin openings such as roof caps. Be certain all latches and hold down clips are used as intended. 5 If your bin is equipped with a floor, periodically remove the fan transition and check beneath the floor for the condition of the floor supports, pests, or a buildup of dust or FM. Clean or repair as required. 6 MFS/YORK/STORMOR strongly suggests that any mechanical or electrical auxiliary equipment installed in or on the bin be checked on a yearly basis by a qualified service technician. Consult your dealer for this service as they are well versed in the care and maintenance of this equipment. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 7 [7] 2 2 Safety This MFS/YORK/STORMOR Construction/Safety Manual is written to assist and instruct those who are responsible for the complete bin assembly, and for anyone using the bin once assembled. 8 [8] MFS/YORK/STORMOR assumes no liability with respect to proper construction and inspection, assembly, or use of its products established under applicable laws, all of which is the sole responsibility of the purchaser and those doing the assembly work. Appurtenances and the accessories manufactured by us for use with our products conform only to applicable Federal or Safety Standards in effect at such time. GENERAL SAFETY STATEMENT Occupational safety is of prime concern to us at MFS/YORK/STORMOR. This manual was written with the safety of the operator or others who come in contact with the equipment as our prime concern. The manual presents day to day work problems encountered by the operator and other personnel. We wrote this manual to help you to better understand how to safely build and use this MFS/STORMOR Bin. It is your responsibility as an owner or operator or supervisor, to know what specific requirements, precautions, and work hazards exist and to make these known to all other personnel working with the equipment or in the area, so that they too may take any necessary safety precautions that may be required. Failure to read this Manual and its Safety Instructions by all personnel is a misuse of the equipment. We want you as our partner in safety. Watch For This Symbol! It Points Out Important Safety Precautions. It Means “ATTENTION” - Become Alert! Your Safety Is Involved! WORK AREA SAFETY STATEMENT Under no circumstances should persons not involved in the operation be allowed to trespass into or be present in the work area. It shall be the duty of all operators to see that children and/or other persons stay out of the work area! Trespass into the work area by anyone not involved in the actual operations, or trespass into a hazard area by anyone, shall result in an immediate shut down by the operator. It shall be the responsibility of all operators to see that the work area has secure footing and is clean and free of all debris and tools which might cause accidental tripping and/or falling. It shall also be their responsibility to keep the work area clean and orderly during the operation. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 2 Safety OPERATOR QUALIFICATIONS Operation of this unit shall be limited to competent and experienced persons. In order to be qualified, he / she must also know and meet all other requirements, such as, but not limited to, the following: 1 Some laws and regulations specify that no one under the age of 16 years may operate power machinery. It is your responsibility to know what these requirements are in your own area or situation. 2 Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved”* 3 Unqualified persons are to stay out of the work area. 4 A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. * Federal Occupational Safety & Health Standards for Agriculture Subpart D. Section 9128.57 (a) (6). OSHA OCCUPATIONAL SAFETY AND HEALTH ACT OF 1970 Certain purchasers of our products may be subject to the requirements and standards of the William-Steiger Occupational Safety and Health Act of 1970, which prescribes standards for use of appurtenances of our manufacture, such as handrails, platforms, stairways, fixed ladders, ladder cages, and guard rails. (Occupational Safety and Health Standards Section 1910.21 through 1910.32). Before installing these devices, familiarize yourself with the above Federal Standards. At the time of manufacture, these optional items conform to applicable standards. MFS/YORK/STORMOR assumes no liability with respect to proper construction, inspection, assembly, or use of its products under applicable laws, all of which is the sole responsibility of the purchaser and those doing the assembly work. WARNING DECALS Safety decals as shown on page 14 are installed on your bin in the locations indicated. Be certain all of these decals are in their proper location on the bin and are in good condition. Check all safety decals and replace any that are worn, missing, or illegible. They may be ordered as any other part is ordered. See your dealer for additional information or contact the factory direct at the address listed on the back cover of this manual. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 9 2 Safety Operating Safety FOLLOW THESE (4) BASIC SAFETY RULES Follow the four rules below to make certain that accidents do not occur! Make certain that everyone working with or around your equipment follows these rules! 1 Be certain that all covers, grates, and guards are in place and securely fastened before operating! 10 2 Never step or walk on equipment covers grates or guards! 3 Lock out all power before removing covers, grates, or guards! Secure all chains and belts so that they can’t move before working on any part of your equipment. 4 Don’t modify or redesign your equipment without first obtaining written ALL INFORMATION ON THIS PAGE IS WARNING INFORMATION! approval from the manufacturer. Following these 4 basic safety rules is a proven way to reduce accidents! Be certain to provide all employees working on or near your equipment with effective safety training, including management. It is ok to add extra safety rules for your job site but DO NOT SUBSTITUTE other safety procedures for the 4 safety rules! Following the safety rules given for the safe use of your equipment requires a commitment at all levels within your company. SECONDARY SAFETY DEVICES Devices such as interlock switches, may be helpful but are not fail safe and should not be substituted for a proper lock out procedure. Do not rely on a switch that can fail, can lose adjustment or can be bypassed. A proper lock-out procedure will prevent accidents. REMEMBER! There is no substitute for a commitment to safety! OTHER IMPORTANT OPERATING SAFETY CONCERNS 1 Do not make contact with or place body parts near moving parts or moving equipment! Also remember, do not wear loose clothing near moving parts or moving equipment! 2 Have a safety program in place for all personnel. Make certain all personnel in your work area know where all emergency controls and devices are! 3 Work area lighting is part of work area safety! 4 Completely fence off open conveyor(s), hoppers or spouts. Place warning signs around your fences. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 2 Safety Lock-Out FOLLOW A PROPER LOCKOUT PROCEDURE! 11 1 Shut down the equipment in a normal manner. 2 Shut off energy to the unit at the main power source. 3 Turn the power switch back on to confirm that power has been deactivated. 4 Attempt to restart the equipment to guarantee that the power is shut off and then return the switch to the off position. 5 Using your own lock, lockout all (other) energy sources which could provide any power to the equipment. 6 With your lock in place test the disconnect to make certain the power cannot be restored. 7 Make absolutely certain that the power can’t be supplied by any means to the equipment. 8 All authorized personnel must put his/her own personal lock on the switch to lock it in the off position. Everyone must use only his or her own personal key. 9 Nobody is to return power to the equipment until all work on the unit has been completed and, all locks have been removed. Company management needs to look for maintenance or other employees working on the equipment without following the proper lock out procedure. Management also needs to look for any cover or guard not in its proper place. It is the responsibility of everyone to report any missing grates, guards, equipment failures, or failures to lock out. Make certain that no cover is removed unless power is locked out. SAFETY QUESTIONS OR CONCERNS Please feel free to contact the engineering department at MFS/YORK/STORMOR with any specific safety needs surrounding your equipment or its use! Mfs/Stormor Operator’s Manual 017860 6-09 [1] ALL INFORMATION ON THIS PAGE IS WARNING INFORMATION! This suggested procedure must be performed EVERY TIME your equipment is to be worked on. Stick with these steps and they will assist in preventing accidents. 2 Safety You Must Read and Understand the Operator’s Manual Before Using this Bin! 12 NOT READING THE MANUAL AND BECOMING FAMILIAR WITH THE PROPER USE, OPERATION, AND MAINTENANCE OF THIS BIN MAY RESULT IN STRUCTURAL DAMAGE AND THE LOSS OF CONTENTS DUE TO: 1 2 3 4 5 Excessive fan pressures on the roof. Blocked vents. Access Doors being improperly latched. Improper increase or decrease of grain moisture. Improper and unauthorized altering of the structure (field modifications involving cutting holes, welding, and etc.) 6 7 8 9 Improper replacement of components. Improper application and use of auxiliary equipment. Storing material the bin was not designed to hold. Failure to maintain an even grain height around the bin. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 2 Safety Additional Safety Recommendations You may decide to buy and install “auxiliary equipment” made by other manufacturers. MFS/YORK/STORMOR has no control over the design and manufacture of this equipment. If you buy and install auxiliary equipment, then at a minimum we suggest that you do the following: 1 Obtain, read, and understand the instructions and cautions of the auxiliary equipment manufacturer. Be certain all equipment is installed according to the manufacturers recommendations. 2 Check with MFS/YORK/STORMOR or your dealer. Be certain your bin is designed to support any additional loads supplied by the auxiliary equipment. 3 Obtain any applicable safety decals from the auxiliary equipment manufacturer. Display each safety decal in its correct visible location. 4 Make certain all electrical equipment is properly installed and grounded by a qualified electrician. 5 Check availability and operation of electrical lockout and emergency stop systems. 6 Be certain all guards or shields are securely in place. 7 Store all operations/maintenance manuals in a safe place available for future use. In this and other manuals, shields and guards may have been removed for illustrative purposes. Do not operate the equipment without shields and guards in place. Failure to heed this warning may result in serious personal injury or death. The relatively closed environment of a grain bin may promote the presence of toxic molds, hazardous dust, or a lack of oxygen. Never enter a bin without proper respiration equipment and someone else present to watch you. Heed the suffocation warning decal shown on page 14. Flowing or crusted grain within a bin can cause a person to become buried and suffocate. When climbing bin sidewall and roof ladders, take care not to fall into or from the bin. Common sense dictates that such appurtenances should not be used when conditions such as rain or wind preclude their safe use. MFS/YORK/STORMOR strongly recommends that optional climbing equipment be purchased to meet the current specifications set forth by OSHA or ANSI whether the individual operator is required by law to do so or not. A properly secured safety belt should be used at all times when performing operations work or maintenance on the bin roof and sidewall. Care must be taken to avoid entanglement in equipment installed in or on the bin. Securely Lock-out all power, be it electrical or PTO, prior to working on or near such equipment. Field modification of the bin or auxiliary equipment without the authorization of the manufacturer may present unknown dangers to the operator and must be avoided. Do not attempt construction when the weather makes it unsafe! Especially, when wind conditions are not favorable! Mfs/Stormor Operator’s Manual 017860 6-09 [1] 13 2 Safety Warning Decals CAUTION 14 Rotating flighting will kill or dismember Flowing material will trap and suffocate Crusted material will collapse and suffocate Keep clear of all augers. DO NOT ENTER this bin! ALL INFORMATION ON THIS PAGE IS WARNING INFORMATION! YOU MUST READ AND UNDERSTAND YOUR OWNERS AND USERS MANUAL BEFORE USING THIS BIN. IF NO MANUAL IS AVAILABLE, OBTAIN ONE FROM YOUR LOCAL MFS DEALER, OR CONTACT MFS YORK, P.O. BOX 2105 GRAND ISLAND, NE 68802. YOUR FAILURE TO READ THE OWNERS AND USERS MANUAL IS A MISUSE OF THIS EQUIPMENT WHICH COULD RESULT IN PERSONAL INJURY If you must enter the bin: 1. Shut off and lock out all power. 2. Use a safety harness and safety line. 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DON’T DO UNLOADING INSTRUCTIONS: 1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. 2. Side floor outlets to be used ONLY when above condition is satisfied. 3. Lock all side floor outlets to avoid accidental premature use. 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. 018027 (018027) OR PROPERTY DAMAGE. WARNING DANGER 018039 (018039) 018051 (018051) ADVERTENCIA ¡PELIGRO! El sinfin en marcha puede matar o desmembrar El material en flujo le atrapara y sofocara El material encrustado se quebrara y le sofocara Manténgase lejos de todos sinfines. No entre este silo! NO INSTRUCCIONES PARA DESCARGAR: 1. Utilize LA DESCARGA CENTRAL UNICAMENTE hasta que NO haya grano sobre esta descarga. 2. Las descargas laterales en el piso se deben utilizar SOLAMENTE cuando las condiciones del primer punto han sido satisfechas. 3. Asegure las decargas laterales para evitar accidentes por su uso prematuro. 4. Lea las instrucciones del fabricante para la utilizacion correcta de las descargas de pared. Si usted tiene que entrar al silo: 1. Apague y desconecte la energia. 2. Use un harnes y linea de seguridad. 3. Estacione otra persona afuera del silo. 4. Evite el centro del silo. 5. Utilize equipo de respiracion o mascara. El no atender estas advertencias puede resultar en heridas serias o muerte. El no atender estas advertencias puede resultar en heridas serias, muerte, daño estructural o el colapso del silo. 019013 (019013) SI 019014 (019014) Mfs/Stormor Operator’s Manual 017860 6-09 [1] 2 Safety CAUTION CAUTION FAILURE TO PROVIDE SUFFICIENT AIR EXHAUST AREA MAY RESULT IN DAMAGE TO YOUR BIN KEEP DRY WATER SENSITIVE MATERIALS Proper aeration or drying exhaust air openings must be provided in the We suggest a minimum of 1 Square Foot [0.093m2] opening for each THIS BUNDLE MUST BE STORED IN A DRY, WARM ATMOSPHERE. IF THIS MATERIAL IS ALLOWED TO GET WET OR MOISTURE (CONDENSATION) IS PERMITTED TO FORM BETWEEN THE MATERIALS, SERIOUS DETERIORATION OF THE FINISH WILL OCCUR. 1000 Cubic Feet per Minute [30m3/min] of air. The operator must be sure IF THIS BUNDLE GETS WET, SEPARATE AND DRY ALL MATERIALS IMMEDIATELY. form of roof vents or open manholes when the bin fan is operating! CLAIMS FOR DAMAGE RESULTING FROM EXPOSURE OF THESE MATERIALS TO MOISTURE WILL NOT BE HONORED. that these openings are not constricted by chaff, ice or other materials during fan operation. mfs 018035 P/N 018050 (018050) Located on the inner door panel. 15 (018035) Put on sidewall sheet bundles before shipped. THIS BIN IS LIMITED TO ONE OF THE FOLLOWING USAGES AS LISTED BELOW - IMPROPER USAGE WILL VOID ANY STATED WARRANTY APPLICABLE TO THIS PRODUCT. S - DESIGNATES STORAGE BIN: D - DESIGNATES DRYING BIN SITUATION H - DESIGNATES HEAVY DUTY BIN S D H 2,500 7,500 15,000 SUPPLEMENTAL HEAT ALLOWED NO YES YES MAXIMUM AIR FLOW IN CUBIC FEET PER MINUTE PER BUSHEL GRAIN MAXIMUM UNLOAD RATE (Bushels per hour) 1/5 3 7 MAXIMUM ALLOWABLE MOISTURE CONTENT IN PERCENTAGE POINTS ABOVE USDA DRY GRAIN STANDARDS 3 15 Greater than 15 MAXIMUM LOAD/UNLOAD FREQUENCY PER YEAR 2 4 8 STIRRING DEVICES: 36’ DIAMETER AND SMALLER 42’ DIAMETER AND LARGER NO NO CONICAL HOPPER UNDER BIN ALLOWED NO NO YES APPROVED FOR SEISMIC LOAD NO NO YES RECIRCULATING/CONTINUOUS FLOW DRYER ALLOWED NO NO YES YES-3 MAX YES-4 MAX YES-2 Augers or less YES-4 MAX SEE YOUR CONSTRUCTION/SAFETY MANUAL FOR STANDARD WARRANTY AND OTHER SPECIFICATIONS. mfs018036 (018036) Used in unstiffened bins only! Mfs/Stormor Operator’s Manual 017860 6-09 [1] Located on the inside at the outer door cover. ALL INFORMATION ON THIS PAGE IS WARNING INFORMATION! CAUTION 3 3 Specifications This bin is designed along guidelines which allow it to provide the owner years of service provided it is not used for purposes for which it was not intended. The general material specifications for your bin are as follows: [16] 16 WALLS All wall sheets are of corrugated, galvanized steel with 2.66” corrugation. Wall sheets have .90 oz. per square foot zinc coating (G-90 designation). 2.66” corrugation sheets have 32” vertical coverage. Horizontal coverage of wall sheets is 112 1/2”. All 5/16” and 3/8” bin bolts are electro-galvanized grade 8.2 with self-sealing injection molded washers. Sealer strip is provided to seal all vertical sidewall seams. DOORS On Super Bins, a single ring commercial door is standard. The standard location of the bin door is in the second ring from the bottom. On unstiffened Farm Bins, a single 32” door is standard on all sizes and a two ring 64” walk door is available as an option on most diameters. The standard location for a 2.66” bin 32” door is in the second ring from the bottom, and the standard location for the 64” door is in the second and third ring from the bottom. All 64” doors have three inner panels and an outer door cover. All 32” doors have two inner panels and an outer door cover. On 24’ diameter and smaller 2.66” corrugated bins, a two ring door with auger panel opening is available. An auger shield is required at extra cost. All welds are of non-rusting welding wire. WARNING! Installation of accessories or equipment in or on a grain bin that would over stress the structure in any manner will void the Warranty. If you do not have specific recommendations from Mfs/York/Stormor, where additional loading is involved, please contact Mfs/York/Stormor Engineering Department before installing any such appurtenances or equipment. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 3 Specifications DESIGN CRITERIA Farm bins are designed to store free-flowing, noncorrosive material with a bulk density of 50 lbs/ft3 [800 kg/m3] (62 lbs/bushel) or less. Commercial Bins are designed to store free-flowing, noncorrosive whole grains with a bulk density of 52 lbs/ft3 [834 kg/m3] (65 lbs/bushel) or less. All bins are designed to be filled through the center roof opening only, and to be emptied only from the center. Any off-center unloadings should be used only for clean-out after discharge has been complete to the angle of repose, through the center. Sidewall unloading may be done on commercial bins only with a properly installed grain baffle system. See the instructions on page 25. Sectional sweep augers with sections no longer than half the radius must be used on 42’ diameter and larger Farm Bins and 72’ and larger Commercial Bins unless the Commercial Bin has been specifically upgraded for non-sectional sweep use. The center section should be completely cleaned out before the next auger section is added. Have your builder make all non-bin equipment in excess of the company’s recommendations, like LEGS, WALK-WAYS, SPOUTING and CONVEYORS self supporting. ROOF LOAD NOT CORRECTLY SUPPORTED ROOF LOAD CORRECTLY SUPPORTED Do not overfill the bin roof area. This prevents proper air movement through roof vents and may also cause roof damage or failure. Adequate ventilation area must be furnished to match the cubic foot per minute output of the aeration fan installed on the bin. Some sources recommend a minimum of 1 square foot exhaust area for every 1000 CFM of air introduced into the bin. When you run your fans, make certain your VENTS ARE OPEN and kept clean of all debris and frozen matter. An aeration system can, without proper management, create a greater load on a roof than equipment or snow and can damage the bin roof. Vents are also important for filling bins. Use of vents is required on bins with load/unload rates in excess of 5000 bushels/hr. Hopper tanks or bins used for load-out require vents to operate properly. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 17 3 Specifications ROOF LOADING INFORMATION FOR STANDARD BINS Snow Load Dead Load Wind Load 25 pounds per square foot (15’ - 105’ diameters) 3 pounds per square foot 80 MPH Concentrated Peak Load OPTION 15’ - 18’ diameters 21’ - 36’ diameters 42’ - 60’ diameters 72’ - 105’ diameters 18 - 4000 lbs - 2000 lbs - 6000 lbs - 10,000 lbs 10,000 & 20,000 lbs roofs available on all sizes of roofs. BIN CAPACITIES Bin Dia. Cubic Feet Rings 15’ For Each Ring add or subtract Cu. Ft. Bushels Cu. Meter Cu. Ft. Bushels Cu. Meter 12 5,841 4,975 165.4 466 397 13.2 18’ 12 8,478 7,221 240.1 671 572 19.0 21’ 12 11,630 9,906 329.3 914 778 25.9 24’ 12 15,308 13,039 433.5 1,194 1,017 33.8 27’ 12 19,524 16,630 552.9 1,511 1,287 42.8 30’ 12 24,289 20,688 687.8 1,865 1,589 52.8 33’ 12 29,614 25,223 838.6 2,257 1,922 63.9 36’ 12 35,509 30,245 1,005.5 2,686 2,288 76.1 42’ 12 49,057 41,784 1,389.1 3,656 3,114 103.5 48’ 12 65,021 55,381 1841.2 4,775 4,067 135.2 54’ 12 83,491 71,113 2,364.2 6,043 5,147 171.2 60’ 12 104,555 89,054 2,960.7 7,460 6,354 211.3 72’ 12 154,820 131,868 4,384.0 10,743 9,150 304.2 75’ 12 169,147 144,070 4,789.7 11,657 9,929 330.1 78’ 12 184,199 156,891 5,215.9 12,608 10,739 357.0 90’ 12 251,894 214,550 7,132.8 16,786 14,297 475.3 105’ 12 354,185 301,676 10,029.4 22,847 19,460 647.0 * Bushel capacities include 6% for compaction. All capacities in accordance with ASAE S413.1 - Volumes are based on a bin fill height of 1” below eave level with grain peaked at the center using a 28° angle of repose. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 4 4 Operator’s Section Important Operation Information CHECK THE FOLLOWING BEFORE THE FIRST BIN USE 1 All bolts are in place and properly tightened. 2 All ladders, handrails, platforms, and stairways are securely in place. 3 The bin has been properly anchored to the foundation. 4 Unloading equipment operates freely and all control gates are operable. 5 Temperature cables, if used, are fastened to the floor according to the manufacturer’s recommendation to prevent displacement during filling. 6 The working areas around the bin are clean and free of clutter. 7 All guards and shields are in place. 8 Do not bypass or take shortcuts with electrical safety equipment. 9 Check electrical performance and install lock-outs on equipment. 10 Know who or where to call for immediate help in case of an emergency or injury. FILLING THE BIN 1 Check that the bin has been cleaned after the last filling. 2 Make certain that everyone is out of the bin before filling the bin. 3 Check to see that the door is closed properly and latched. 4 If temperature cables are used, attach them to the floor with twine or fishing line. 5 Always load the bin at the center fill hole! Off center loading will void the warranty. NO OFF-CENTER FILLING OF THE BIN! Mfs/Stormor Operator’s Manual 017860 6-09 [1] ALWAYS CENTER FILL THE BIN! [19] 19 4 Operator’s Section 6 Grain must drop straight down from center hole. Do not allow grain to be pushed in a horizontal direction coming out of the center fill hole. 7 It is generally acceptable to start aeration fans once a 2 - 3’ depth has been obtained. 8 Continue to fill the bin to the desired level based on its use. 9 Maximum grain level is 1” [2.54 cm] below the eave. 1” [2.54 cm] MAX. GRAIN LEVEL 20 DO NOT OVER-FILL THE BIN! NEVER FILL ABOVE THE MAXIMUM GRAIN LEVEL! USE AND STORAGE It is beyond the scope of this manual to instruct the operator in proper aeration procedures. We advise that the operator consult with his state university and local extension service plus draw on his own experience to best tailor his aeration operation to suit his needs. Below are several comments that could prove helpful. 1 Proper air exhaust must be provided during fan operation to prevent roof damage (note decal installed on the outer door panel). We advocate the use of optional roof vents for this purpose as they are weather tight and pest tight and allow the operator to keep the roof manway opening closed to weather during operation. Vents should be regularly inspected to insure that they have not been obstructed by chaff or ice during cold weather. NO ROOF VENTS OR LACK OF ROOF VENTS ADEQUATE ROOF VENTS Mfs/Stormor Operator’s Manual 017860 6-09 [1] 4 Operator’s Section 2 Grain management is the key to proper drying and aeration of a stored crop. The fruits of your year’s labor are in your storage bin. The good operator frequently checks the temperature and moisture content of the grain during drying and storage operations. The result of these checks allow the operator to modify his drying and storage procedures before any grain goes out of condition. MFS/YORK/STORMOR recommends probing for moisture content and temperature at least once a week during storage. 3 Proper air exhaust openings reduce the amount of condensation that occurs on the interior of the roof sheets during operations. Condensation should be periodically checked to insure that dripping into the top grain layer is not severe enough to cause spoilage. BLOCKED ROOF VENTS ROOF VENTS WORKING CORRECTLY 4 It is normally advisable to aerate grain stored after drying for any period of time. It is desirable to keep the stored grain within 15° F of the ambient temperature to reduce moisture migration and resultant heating spoilage. Most operations, however, will not reduce the grain temperature below freezing. Reduction of the grain temperature within the bin during the winter months also reduces insect activity and resulting damage. 5 Certain days are not conducive to aeration as the relative humidity may exceed the equilibrium moisture content humidity of the stored grain, theoretically adding moisture back into the kernel. Consult your local extension service for further information. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 21 4 Operator’s Section 6 In areas of the country where ambient temperatures are not low enough to reduce winter insect activity, it may be desirable to fumigate the stored grain. For proper and safe fumigation techniques, consult your local extension service. 7 It is always advisable to have three people involved, two on the outside and one inside, when entering a questionable bin/storage circumstance. The person in the bin should be secured or fastened to a safety rope with the two persons outside capable of lifting that person out without entering the bin. One person outside cannot do this, and cannot go for help and maintain preliminary aid. 8 MFS/STORMOR Bins are designed to accommodate only free flowing grain. 22 Storage of non-free flowing material (such as Soy Bean Meal) will void the warranty. 9 Only dry grain, not to exceed 15% moisture content, is to be stored in MFS/STORMOR bins. High moisture content, will go out of condition quickly. Out-of-condition grain will not flow freely and may cause other problems. Wet holding bins and hopper tanks are designed to hold wet grain only for short periods of time (48 hours), such as to feed a dryer. No MFS/STORMOR Bins are designed to hold wet grain for long periods of time. PARTLY DRIED GRAIN NON-HIGH MOISTURE GRAIN Mfs/Stormor Operator’s Manual 017860 6-09 [1] 4 Operator’s Section 10 Drying of grains may only take place in bins specifically designed as drying bins. Consult your dealer for the type of bin installed. All Farm Bins have a placard inside the door cover with loading information (including stirring machine usage for the various bin types.) 11 Fumigation for insect control or mold inhibitors may be applied according to chemical manufacturer specifications. Liquid chemicals that contain acids or other corrosive chemicals may void the bin warranty. Check with your Dealer or Manufacturer before applying liquid fumigant or mold inhibitor. 12 Peak loads are designed to handle the total loads in excess of roof snow loads. These loads include spouts, catwalks, spreaders, stirring machines and others. If multiple items are supported by the roof the sum of their weights must be used to check capacity. 13 Load and unload rates for Farm Bins are listed on the placard on the inside door cover. Commercial Bins are designed to handle a standard load/unload rate of 15,000 bushels per hour (375 MTPH). WARNING! Do not enter this bin while it is being loaded or unloaded! WARNING! Observe ALL SAFETY PRECAUTIONS IN THIS MANUAL! 14 When using stirring augers, do not operate them or start them near the bin sidewall. Stirring augers must be kept at a safe distance from the sidewalls! STIRRING AUGERS TOO CLOSE TO SIDEWALL Mfs/Stormor Operator’s Manual 017860 6-09 [1] STIRRING AUGERS AT A SAFE DISTANCE FROM THE SIDEWALL 23 4 Operator’s Section UNLOADING THE BIN 1 Grain must be unloaded from the center of the bin to maintain uniform loading on the sidewalls. Off center unloading may void the warranty of your bin. Center gates must be opened first and the intermediate sumps must not be used until all the grain that will has flowed by gravity through the center opening. If your center sump becomes blocked, consult the MFS/YORK/STORMOR Engineering Department for unloading recommendations. Heed the warning decal on page 14 of this manual and on your access doors when unloading. 24 INCORRECT OFF-CENTER UNLOADING CENTER UNLOADING & ADEQUATE VENTS FOR UNLOADING 2 Make certain there are adequate vents installed on your bin to prevent a vacuum from forming in the upper portion of the bin during bin unloading. The pressures on the roof caused by such a vacuum could damage or cause structural failure to your roof. 3 After all grain has flowed by gravity through the center unload sump, it is acceptable to open and drain the intermediate sumps to create a valley near the door for installation and starting of a sweep auger. 4 When inside the bin, installing a sweep auger or cleaning, LOCK OUT all unload equipment power. NEVER enter a bin when unload equipment is operating, as you may become entangled in the sweep or the unload auger. Failure to heed this warning may result in serious personal injury or death. 5 MFS/YORK/STORMOR recommends on bins 42’ diameter and larger Farm Bins and 72’ and larger Commercial Bins where two (2) section sweep augers are used, that the inner sweep section be used to make a preliminary pass around the bin prior to using the full length sweep. This will result in more uniform stresses on the walls and foundation anchorage of these larger bins. 6 Do not unload from the side discharge system and center bottom discharge at the same time. (Do not use (2) side-discharge systems to unload at the same time.) Mfs/Stormor Operator’s Manual 017860 6-09 [1] 4 Operator’s Section Side Draw Discharge System Operation A Side Draw discharge system is optional on Commercial Bins. Side Draw discharge systems are only available in stiffened Commercial Bins. Side Draw discharge systems are only designed to be used with whole, free flowing grains. If your bin has been designed to accommodate a Side Draw discharge system and if such a system was installed on your bin, special rules for the operation of your bin must be followed. These special rules for bins with Side Draw discharge systems are listed below. 25 WARNING! Important Side Draw Instructions to follow! 1 Side draw systems are intended for use with dry grain only. Don’t use a side draw with any poorly flowing products. 2 In multiple systems only one side draw may be used at any (1) time. 3 A side draw discharge is not to be considered the primary tank discharge. A standard center discharge and conveyor should be installed. 4 Use of a side draw will leave the grain in the bin in a sloped condition, creating eccentric loads on both the bin wall and the foundation. Prior to prolonged storage, the grain should be leveled by use of the center discharge to equalize wall pressures; this will help prevent differential settlement in the foundation and deformations in the bin. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 5 Before adding any grain to the bin, make certain the grain is in a level or cone down position. 6 A side draw system is not intended to be used as a continuous fill/empty system. 7 If a wind ring is used in conjunction with a side draw, field cut the baffles to allow passage of the wind ring. 8 The discharge chute must be placed no lower than the fourth ring from the bottom. Locating the discharge chute any lower will void the warranty on the bin. 9 The top discharge baffle should start in the second ring from the top. Care should be taken with the start of the baffles so that the discharge chute is not located on a vertical seam. Index A 26 [26] G accessories 16 galvanized surfaces 7 additional safety recommendations 13 general safety statement 8 aeration 17, 20, 21 grain baffle system (see also side draw) 17 augers 17, 23, 24 grain condition 21, 22 auxiliary equipment 7, 13, 16, 17 grain drying 21, 22, 23 grates 10 B guards 10, 11, 13, 19 be alert 2 belts 10 H bin capacities 18 hold down clips 7 bolts 7, 19 I C important operation information 19 chains 10 insects 21, 22, 23 climbing 13 condensation 21 L ladders 7, 13, 19 contents 5 loading / unloading 17, 19, 23 conveyors 17 lock-out 11, 13, 19, 24 covers 10, 11, 13, 19 cutting 12 M maintenance 7 D moisture 12 doors 12, 16, 19, 23 O F fan operation 12, 20 filling the bin 17, 19 first bin use 19 foundation 7, 19 four basic safety rules 10 occupational safety and health act 9 operating safety 10 operator’s section 19 operator qualifications 9 OSHA 9, 13 fumigation 23 Mfs/Stormor Operator’s Manual 017860 6-09 [1] Index P U peak loads 23 unloading the bin 24 platforms 19 use and storage 20 R V respiration equipment 13 vents 12, 17, 20, 24 roof loading information 18 W S walls 16 safety 2, 4, 8, 23 warning decals 9, 14, 24 safety equipment 19 warranty 6 safety questions or concerns 11 weather 7, 13, 20 secondary safety devices 10 welding 12, 16 side draw 17, 24, 25 wind 13 specifications 16 work area safety statement 8 stirring augers 23 suffocation warning 13 T temperature cables 19 Recent Significant Manual Changes: 1-08 [1] Version Changes 1 Page 10. Other important operating safety concerns were added. 2 Page 14. A text correction was made. 3 Page 23. The MTPH for commercial bins was corrected. 5-08 [1] Version Changes 1 Page 15. A decal replacement was made. 6-09 [1] Version Changes 1 Pages 4 and 11. New safety graphics were added. 2 Pages 14 and 15. New warning decals replaced old warning decals. 2 Other minor changes were made throughout the manual. Mfs/Stormor Operator’s Manual 017860 6-09 [1] 27 GLOBAL INDUSTRIES, INC. for information on other Global Industries products see: www.globalindinc.com MFS / YORK / STORMOR P. O. Box 2105 • 2928 East Highway 30 Grand Island, Nebraska 68801, U.S.A. (308) 384-9320 • FAX (308) 382-6954 © 2009 Global Industries, Inc. All rights reserved.
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