Plus MCML motor model list
Series
JSGMJVseries
(middle moment, small capacity)
・Motor: 20 bit absolute encoder
・Shaft: Straight, without key
JSGMAVseries
(Low moment, small capacity)
・Motor: 20 bit absolute encoder
・Shaft: Straight, without key
JSGMGVseries
(Middle moment,
medium capacity)
・Motor: 20 bit absolute encoder
・Shaft: Straight, without key
JSGMPSseries
(Middle moment,
small capacity flat type)
・Motor: 17bit absolute encoder
・Shaft: Straight, without key
JSGMSVseries
(Low moment, medium capacity)
・Motor: 20 bit absolute encoder
・Shaft: Straight, without key
Oil seal DC24V Capacity
brake
50W
100W
150W
200W
None
400W
600W
750W
50W
100W
150W
Exists 200W
400W
600W
750W
50W
100W
150W
200W
None
400W
550W
750W
1000W
50W
100W
150W
200W
Exists
400W
550W
750W
1000W
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
2.9kW
None
4.4kW
5.5kW
7.5kW
11kW
None
15kW
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
Exists 2.9kW
4.4kW
5.5kW
7.5kW
11kW
15kW
100W
200W
400W
None
750W
1.5kW
100W
200W
Exists 400W
750W
1.5kW
1KW
1.5KW
2KW
2.5KW
None
3KW
4KW
5KW
7KW
1KW
1.5KW
2KW
2.5KW
Exists
3KW
4KW
5KW
JTEKT arrangement type
JSGMJV-A5A3A21
JSGMJV-01A3A21
JSGMJV-C2A3A21
JSGMJV-02A3A21
JSGMJV-04A3A21
JSGMJV-06A3A21
JSGMJV-08A3A21
JSGMJV-A5A3A2C
JSGMJV-01A3A2C
JSGMJV-C2A3A2C
JSGMJV-02A3A2C
JSGMJV-04A3A2C
JSGMJV-06A3A2C
JSGMJV-08A3A2C
JSGMAV-A5A3A21
JSGMAV-01A3A21
JSGMAV-C2A3A21
JSGMAV-02A3A21
JSGMAV-04A3A21
JSGMAV-06A3A21
JSGMAV-08A3A21
JSGMAV-10A3A21
JSGMAV-A5A3A2C
JSGMAV-01A3A2C
JSGMAV-C2A3A2C
JSGMAV-02A3A2C
JSGMAV-04A3A2C
JSGMAV-06A3A2C
JSGMAV-08A3A2C
JSGMAV-10A3A2C
JSGMGV-03A3A21
JSGMGV-05A3A21
JSGMGV-09A3A21
JSGMGV-13A3A21
JSGMGV-20A3A21
JSGMGV-30A3A21
JSGMGV-44A3A21
JSGMGV-55A3A21
JSGMGV-75A3A21
JSGMGV-1AA3A21
JSGMGV-1EA3A21
JSGMGV-03A3A2C
JSGMGV-05A3A2C
JSGMGV-09A3A2C
JSGMGV-13A3A2C
JSGMGV-20A3A2C
JSGMGV-30A3A2C
JSGMGV-44A3A2C
JSGMGV-55A3A2C
JSGMGV-75A3A2C
JSGMGV-1AA3A2C
JSGMGV-1EA3A2C
JSGMPS-01A2A21-E
JSGMPS-02A2A21-E
JSGMPS-04A2A21-E
JSGMPS-08A2A21-E
JSGMPS-15A2A21-E
JSGMPS-01A2A2C-E
JSGMPS-02A2A2C-E
JSGMPS-04A2A2C-E
JSGMPS-08A2A2C-E
JSGMPS-15A2A2C-E
JSGMSV-10A3A21
JSGMSV-15A3A21
JSGMSV-20A3A21
JSGMSV-25A3A21
JSGMSV-30A3A21
JSGMSV-40A3A21
JSGMSV-50A3A21
JSGMSV-70A3A21
JSGMSV-10A3A2C
JSGMSV-15A3A2C
JSGMSV-20A3A2C
JSGMSV-25A3A2C
JSGMSV-30A3A2C
JSGMSV-40A3A2C
JSGMSV-50A3A2C
Series
JSGMJVseries
(middle moment, small capacity)
・Motor: 20 bit absolute encoder
・Shaft: Straight, without key
・ with oil seal
JSGMAVseries
(Low moment, small capacity)
・Motor: 20 bit absolute encoder
・Shaft: Straight, without key
・ with oil seal
JSGMGVseries
(Middle moment,
medium capacity)
・Motor: 20 bit absolute encoder
・ Shaft: Straight, without key
・with oil seal
JSGMPSseries
(Middle moment,
small capacity flat type)
・Motor: 17bit absolute encoder
・Shaft: Straight, without key
・with oil seal
JSGMSVseries
(Low moment, medium capacity)
・Motor: 20 bit absolute encoder
・Shaft: Straight, without key
・ with oil seal
Oil seal DC24V Capacity
brake
50W
100W
150W
None 200W
400W
600W
750W
50W
100W
150W
Exists 200W
400W
600W
750W
50W
100W
150W
200W
None
400W
550W
750W
1000W
50W
100W
150W
200W
Exists
400W
550W
750W
1000W
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
None 2.9kW
4.4kW
5.5kW
7.5kW
11kW
Exists
15kW
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
Exists 2.9kW
4.4kW
5.5kW
7.5kW
11kW
15kW
100W
200W
None 400W
750W
1.5kW
100W
200W
Exists 400W
750W
1.5kW
1KW
1.5KW
2KW
2.5KW
None
3KW
4KW
5KW
7KW
1KW
1.5KW
2KW
2.5KW
Exists 3KW
4KW
5KW
JTEKT arrangement type
JSGMJV-A5A3A2S
JSGMJV-01A3A2S
JSGMJV-C2A3A2S
JSGMJV-02A3A2S
JSGMJV-04A3A2S
JSGMJV-06A3A2S
JSGMJV-08A3A2S
JSGMJV-A5A3A2E
JSGMJV-01A3A2E
JSGMJV-C2A3A2E
JSGMJV-02A3A2E
JSGMJV-04A3A2E
JSGMJV-06A3A2E
JSGMJV-08A3A2E
JSGMAV-A5A3A2S
JSGMAV-01A3A2S
JSGMAV-C2A3A2S
JSGMAV-02A3A2S
JSGMAV-04A3A2S
JSGMAV-06A3A2S
JSGMAV-08A3A2S
JSGMAV-10A3A2S
JSGMAV-A5A3A2E
JSGMAV-01A3A2E
JSGMAV-C2A3A2E
JSGMAV-02A3A2E
JSGMAV-04A3A2E
JSGMAV-06A3A2E
JSGMAV-08A3A2E
JSGMAV-10A3A2E
JSGMGV-03A3A2S
JSGMGV-05A3A2S
JSGMGV-09A3A2S
JSGMGV-13A3A2S
JSGMGV-20A3A2S
JSGMGV-30A3A2S
JSGMGV-44A3A2S
JSGMGV-55A3A2S
JSGMGV-75A3A2S
JSGMGV-1AA3A2S
JSGMGV-1EA3A2S
JSGMGV-03A3A2E
JSGMGV-05A3A2E
JSGMGV-09A3A2E
JSGMGV-13A3A2E
JSGMGV-20A3A2E
JSGMGV-30A3A2E
JSGMGV-44A3A2E
JSGMGV-55A3A2E
JSGMGV-75A3A2E
JSGMGV-1AA3A2E
JSGMGV-1EA3A2E
JSGMPS-01A2A2S-E
JSGMPS-02A2A2S-E
JSGMPS-04A2A2S-E
JSGMPS-08A2A2S-E
JSGMPS-15A2A2S-E
JSGMPS-01A2A2E-E
JSGMPS-02A2A2E-E
JSGMPS-04A2A2E-E
JSGMPS-08A2A2E-E
JSGMPS-15A2A2E-E
JSGMSV-10A3A2S
JSGMSV-15A3A2S
JSGMSV-20A3A2S
JSGMSV-25A3A2S
JSGMSV-30A3A2S
JSGMSV-40A3A2S
JSGMSV-50A3A2S
JSGMSV-70A3A2S
JSGMSV-10A3A2E
JSGMSV-15A3A2E
JSGMSV-20A3A2E
JSGMSV-25A3A2E
JSGMSV-30A3A2E
JSGMSV-40A3A2E
JSGMSV-50A3A2E
Board type PLC
Plus
Include
In
nclude MC
nclude
MCML
C
CM
【Actual size】
Type of Equipment : Programmable Controller
Model Number : TOYOPUC
An example of TOYOPUC-Plus configuration
Configuration
140
（H）
Height x Depth dimensions
From hand-assembled to semi-automatic,
then on to fully-automatic equipment
幅
︵Ｗ︶
寸法
Board
Plus CPU
Plus EX/EX2 1
Plus EFR/EFR2/CLNK-S 1
Plus DLNK-M/CLNK-M 1
Plus IO24/16P
Plus cover 2
90（Ｄ）
Evolving in line with change
I/O maximum Memory/communication standards I/O
expansion
expansion
●：1 piece implementation ● Numbers: Actually implemented no
Memory/communication expansion I/O maximum
I/O
expansion
expansion
Minimal
configuration
(1 board)
●
●
●
●
●
−
−
−
−
−
−
−
−
−
−
−
−
●４
●
●３
●
●２
●
●
●
−
−
−
−
−
●
●
104（W）
86.4（W）
68.8（W）
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●２
●
51.2（W） 33.6（W）45.6（W） 63.2（W）
80.8（W）
●
●
●
●
●３
●
●
●
●
●
●４
●
98.4（W）
116（W）
USB
１board
４８KW ＋ ＦＢ３２ＫＷ
１６KW ＋ ＦＢ８ＫＷ
Program size
１board
Ethernet/FL-net/FL remote/CC Link slave
３ board 3
−
EtherNetIP/EtherCAT
−
1board 3
DeviceNet/CC Link master
１board
1board、SN- 㻵/F 3
PC／CMP／SIO／MODBUS
108 points/72 points 84 points/56 points 60 points/40 points 36 points/24 points 12 points/8 points 12 points/8 points 36 points/24 points 60 points/40 points 84 points/56 points 108 points/72 points
I/O points
1 Shows specifications if all are implemented. 2 Shows width dimension if the cover is mounted on the left side.
3 Refer to the communication module combination for communication functions that can be used.
Achieving visualization of control through an array of functions.
SFC（Sequential Function Chart) programming is possible
Standardly equipped with an FBD function.
The "visualization" of process movement progress which was
hard to decipher on conventional ladder circuits, has been
made possible, making it easy to find problematic areas.
Allows the "visualization" of programs and makes complicated ladder
circuits for which control is separated into blocks by function and are
assembled from multiple functions, redundant.
■Step
TOYOPUC-Plus is the ideal board-type PLC for built-in application.
Achieving the simple configuration of equipment control.
ST0000
Connection with remote I/O
Ethernet
Displays each process
and their respective
states in color.
ST0001 Cover
closing
A
Automatic
B
Unlock conditions Automatic
Manual
Displays the contact
to go to the next step.
ST0003 Timer 0.5%
Home position return
A
B
A
B
Pallet
unlock
instruction
Return
conditions
Separating
functions into
blocks
Lock LS
Pallet fully
locked
Unlock LS
FL-net
Pallet fully
unlocked
Ethernet／FL-net／
FL Remote／EtherNetIP／
EtherCAT
PC／CMP／SN-I/F
TOYOPUC-Plus makes it possible to configure everything from the independent control of
hand-assembled equipment to the decentralized control of fully-automatic equipment.
It can be expanded into a control system suitable for the equipment scale.
On TOYOPUC-Plus, functions can be added per board.
Controlling small scale equipment with a minimal configuration (1 board).
TOYOPUC-Plus allows for expansion in the limited space of automatic equipment and configures the ideal control system.
TOYOPUC-Plus does not require PLC model changes, but meets fluctuations in production volume with flexibility.
An equipment and control configuration example
Manual equipment
Semi-automatic equipment
Fully-automatic equipment
Connect
actuators and
sensors with
easy operations
and I/Os and
controlling.
Connect workpiece
loading/unloading
robot with communication and add
control.
Connect between-process
conveyance equipment with
communication and add
control.
Connect an upper server
production control system
with communication.
Plus CPU
Plus CPU
Plus IO24/16P
Plus DLNK-M
Minimal
configuration
01
Communication for robot
and I/O for interlock
Pallet fully
unlocked
Not yet
executed
Equipment A
Equipment C
Equipment B
Lifter fully-lowered
Sort user's standard circuits
into libraries with
FBD (Function Block Diagram)
Available monitor of
ladder circuit in block
Time chart monitoring function (scan unit)
With H mark:
Displays a holding
(executing ongoing)
action
Target operation mode
Plus expansion mode
Sampling points
1 to 64 points
Sampling accuracy
1 scan
Sampling volume
1 to 6000 scans
Scale width
5/10/20/40（scans/div）
Activating
LD monitoring
Displays the execution
status of individual SFC
charts (processes) of the
process status monitor.
Step completion time
monitor (unit: 0.1 sec)
Block collation
Step diagnosis function
Double click
The monitoring of
execution time of
each step can be
easily set. It is
possible to output a
warning if the
applicable step hasn't
been completely
executed once the
set time has passed.
Address discrepancy
Contact discrepancy
Step diagnosis
mark
Collation source
Block
discrepancy
Step diagnosis
judgment
Collation destination
OR position
discrepancy
Block collation result bar
It is possible to
compare 2 circuit
data in blocks as
well as line up the
blocks/symbols or
sections with
discrepancies and
display.
Block identical
Displays the color status and no. of blocks with discrepancies.
Peripheral equipment
Name
Plus EFR
+
Add communication for
robot and I/O for interlock
Executed
SFC monitoringk
Double click
Plus CPU Plus IO24/16P
Plus DLNK-M
+
Function
block
library
Specify the bit device address within the connected PLC
and display the on/off time chart in scan units.
In the case of time unit, standard mode is possible.
It is possible to easily understand
the equipment's process progress
through changing colors of SFC
steps and ladder monitoring.
Jump to applicable coil
Jump to applicable I/O
Fullyreturned
Return
conditions
Simultaneous monitoring of
SFC/LD/Process status
SFC LD I／O diagram follow monitor
Contributes to shortening time it
takes to find an equipment's
Double click
faulty location. By double clicking
the SFC step/transition during
PLC monitoring it is possible to
jump directly to the applicable
LD. By double clicking the LD
contact it is possible to directly
jump to that coil or the I/O
diagram (automatic judgment).
Moreover, by double clicking that
Double click
coil or the I/O diagram, it is
possible to return directly to the
original contact position. A
maximum of 16 levels can be
Automatic judgment
followed.
Pallet fully
locked
Return
side LS
HMI (Human-Machine Interface) has been strengthened in PC win,
featuring all those functions necessary and convenient in the
various processes of design, adjustment and maintenance.
An example of a PLC box
installed separately from
the operation panel
Out side LS Fully-out
Pallet home position
Out conditions
Enhancement of convenient functions
Connection with other equipment/processes
Roll out to other
equipment systems
Pallet
unlock
Return
valve
Lock LS
Unlock LS
Pallet unlock
ST0004 Tailstock center stop
Completed FB
Pallet lock
Pallet
unlock instruction
Pallet lock
FL Remote／EtherCAT／DeviceNet
Debugging
complete
Visualization of
related input conditions
Pallet
Pallet lock
lock instruction
Out conditions Out valve
Pallet
lock
instruction
Manual
Displays in-step
processing
■ Transition
ST0002 Workhead
center stop
FBD
Pallet home position
Lock conditions
■Action
TOYOPUC-Plus, being only the size of a postcard, works away diligently behind-the-scenes.
By having TOYOPUC-Plus built in to your operation panel, a simple control system with an equipment control function is possible.
Functions can be built freely depending on screen data and sequence programs, and external devices can be connected through
communication.
Connection with the upper server/PCs
Structuring
Versatility
Communication
for conveyance
Upper server
communication added
Specifications
（Japanese version） CD-ROM
（Japanese version） CD-ROM 5 licenses
Windows2000/XP/Vista/7 Software which uses
（English version） CD-ROM
PCwin/PCwin-PCk
the PC as a programmer
（English version） CD-ROM 5 licenses
not included
（Chinese version） CD-ROM
（Chinese version） CD-ROM 5 licenses
Sentinel USB
Preparation/editing of I/O diagrams
I/O diagram function extension tool
（Japanese version） CD-ROM
PCwin
［
TJA-2032］
＋ I/O
diagram
function
extension
tool
［TXY-6351］
PcWin
set with I/O diagram function extension tool PCwin
［TJA-2031］
＋ I/O diagram function extension tool
［TXY-6351］ （English version） CD-ROM
Sentinel USB
KPA EtherCAT Studio
EtherCAT setting tool
Type
TJA-2032
TJA-2051
TJA-2031
TJA-2054
TJA-6233
TJA-6234
TXY-6351
TJA-6365
TJA-6366
TJA-6927
02
Realizes motion control only using ladder circuits. In addition to this feature,
being able to control with SFC and FBD allows you to design more easily.
TOYOPUC-Plus achieves a motion control function
Plus CPU
Plus MCML
Setting up controller in link parameters
Data held by the controller
࣮ࣔࢩࣙࣥࢥࣥࢺ࣮ࣟࣛ
Position
Achieves max. 16-axis compact motor control.
Condition un-match can be known
Number Command place
Feed speed
POS1 PCOM 0043107 FEED 0040000
・
・
・
Instructs movement in SFC (ladder)
Position setting
Positioning FB
POS1 movement
Order of movement can be seen at a glance
circuit in question
Parameter
POS1
POS2 movement
・At a glance where the
equipment stops
・You can locate a cause of
trouble on a screen with ease
Function block for MCML control
reduces design processes
Command sending
Positioning completion
When the equipment stops
Step execution complete flag (Select one of these)
Plus MCML motion system is best suited for multi-axis transfer and positioning
No personal computers are necessary for setting up systems. Easy setup from operation panel.
Cost
High speed
multi-spindle
assembly
Areas where
Plus MCML works well
Feedback control
Transfer
Positioning
It is easy to set up motion from operation panel.
①Operation panel
Application example 1
⑤Servo amplifier
④Manual pulse
generator
[Application] Workpiece transfer
[Structure] X,Y and Z 3 axes
+ turning 1 axis
・Conveyor
Large scale
equipment
Small scale equipment
Single function
Single function
Best suited for multi-axis
positioning control,
from small to large size.
Application example 2
Item
Max. control axes
No. of modules
1
No. of control
2
Command type
3
Control
Plus MCML motion control
8 axes/module
Multiple mounting possible
SFC, ladder, FBD
Possible to command from Plus-CPU
○
○
○
Position control
Speed control
Torque control
[Application] Pallet transfer
[Structure] X and Y 2 axes
Simplified teaching makes
setting easy even when eventhere
is a lot of positioning information
* FBD: Function Block Diagram * SFC: Sequential Function Chart
① High speed processing
② Positioning time shortening
Section
①Operation panel
②ＰＬＣ
③Motion controller
④Manual pulse generator
⑤Servo amplifier
Type
TOYOPUC-DM/FP series
TOYOPUC-PLus
TOYOPUC-Plus MCML（TCI-6819）
JHC1MCA-□□
JSGDV-□□□□
⑥Servo motor
JSGMJV type (middle moment small capacity) JSGMPStype (middle moment small capacity)
JSGMAV type (low moment small capacity)
JSGMGV type (middle moment medium capacity) Servo motor for JTEKT motion system.
JSGMSV type（low moment medium capacity）
④ A wealth of motor variations
By operating in JOG mode or with a manual pulse generator, teaching can be done in one go.
Reading and modification
of positioning information
is possible
・Resolution: a million pulses/rotation
・Improving speed
(frequency) response
・Introduction of high
・Vibration suppression function
resolution encoders
JOG operation by the
operation panel
is possible
఩⨨
$%6
・Serial communication of 100Mbps
between ＭＣＭＬ⇔ servo amp,
the fastest its class in the industry
Task
Realizes visualization of PLC and motion settings.
Configures sequence control of equipment.
Controller for JTEKT motion system.
Manual operation box at hand for the positioning adjustment for each axis.Possible to directly connect to Plus MCML
Servo amplifier for JTEKT motion system.
It is easy to monitor motors; teaching of target position setting is also easily carried out through operation panel screens.
Transfer vehicle for FMS
The reason?
③ High accuracy which is
comparable to machining tools
⑥Servo motor
JTEKT not only supplies and supports motion controllers as single unit but also as motion systems.
multi-spindle
synchronization
transfer and positioning
②Plus CPU
③Plus MCML
Gantry loader
・Capacity 50W-15kW line up
・Line-ups of small to medium inertia
⿵ṇ1 R
⌧ᅾ఩⨨ྲྀ㎸
ධຊ್ኚ᭦
It is possible to read current value
information with the "read" button
Plus MCML specifications
Best suited for multi-axis positioning
control where quick cycle time is important.
Plus-MCML module
Carries out stabilized
high-speed motion for positioning.
MECHATROLINK-III
communication
Best fit for positioning and
assembly work in which high
accuracy plays a vital part.
A wide variety of variations allows you
to configure a servo system best
suited for your use.
Model
Plus MCML
With vibration
suppression function
Without vibration
suppression function
Acceleration
Acceleration
Position
command speed
Position
command speed
Motor stop
Motor stop
Plus MCML motion system will solve the weak points of your current motions
Weak point １
Both ladder circuits
and motion programs
are necessary for
motion control.
Weak point 2
Other company
PLC and motion
Ladder circuit
Other company
PLC and motion
Solution１
Other company
Amplifier
Motion
program
Ladder circuit only
Other company
Amplifier
Solution2
Numerical values are
necessary for setting
position.
Other company
PLC and motion
Other company
Amplifier
03
Solution3
Position data 1253.5 setup
1
2
5
3
Easy setup
All setup can be carried out on an operation panel (or
peripheral tools). No need to switch computer specialty
application tools or cables.
Setting is necessary
for controllers and
servo amps.
Weak point 3
Easy designing
Motion control can be realized just by using control circuits.
Simpler PLC circuits due to an introduction of the function
blocks. Motion control circuits using SFC allows movement of
equipment to be expressed simpler and easier to-understand.
Also, the movement can be changed with ease.
.
5
Enter
Easy teaching
Thanks to the easy teaching function, just operate and
press the read button. Current location can be easily set
to a target location in one go.
Capture
Functions
No. of control axes
Content
1-8 axes
Positioning control
Control mode
Torque control
Speed control
Encoder method
Absolute type
Positioning method PTP control (each axis independent movement)
Positioning
Linear compensation none
Interpolation control
control
Arc compensation none
No. of points
700 points/axis, max. 5600 points (700x8 axes)
Position command unit
ｍｍ、
ｄｅｇ
Command setting unit Can be set up by parameters from decimal 0 to 5 digits
-2147483647 ∼ 2147483647
Position
-214748364．
7 ∼ 214748364．
7
command
Linear axis position
-21474836．
47 ∼ 21474836．
47
command range
-2147483．
647 ∼ 2147483．
647
-214748．
3647 ∼ 214748．
3647
-21474．
83647 ∼ 21474．
83647
Speed command unit
ｍｍ／ｓ、
ｄｅｇ／ｓ
Speed command
Speed command range
0 ∼ 2091752000
Acceleration/
Trapezoid acceleration/deceleration
Acceleration/
deceleration processing (setting can be made per acceleration/deceleration. 2-step changeable)
deceleration setting
Acceleration/deceleration setting range
1 ∼ 65535
Positioning control
Setting data (700 points/axis)
Position output
Setup data
position output data (16 points/axis)
Control mode
Parameter (for controller and servo amplifier)
Stroke
65536 rotations
Method
MECHATROLINK-Ⅲ
Communication
Speed
１００Mｂｐｓ
Compensation function Index position compensation function
Unlimited long rotation function（endless operation function）／Jog feed function／Current restraint function
Others
Supported PLC
TOYOPUC-Plus CPU
Specifications
・MECHATROLINK-Ⅲ
Communication
command type
・3-phase 200V
・Rotation type
for servo motor
Specifications
Regenerative resistor
Cable
MECHATROLINK-Ⅲ
Cable
Applied motor
50W
100W
200W
400W
500W
750W
１kW
1.5kW
2kW
3kW
5kW
6kW
7.5kW
11kW
15kW
JTEKT arrangement type
JSGDV-R70A21B
JSGDV-R90A21B
JSGDV-1R6A21B
JSGDV-2R8A21B
JSGDV-3R8A21A
JSGDV-5R5A21A
JSGDV-7R6A21A
JSGDV-120A21A
JSGDV-180A21A
JSGDV-200A21A
JSGDV-330A21A
JSGDV-470A21A
JSGDV-550A21A
JSGDV-590A21A
JSGDV-780A21A
Application amplifier SGDV470A
550A,590A,780A
JTEKT arrangement type
JJUSP-RA04-E
JJUSP-RA05-E
Cable length
0.2ｍ
0.5ｍ
1.0ｍ
3.0ｍ
5.0ｍ
10.0ｍ
Product model
ML3-C0002
ML3-C0005
ML3-C0010
ML3-C0030
ML3-C0050
ML3-C0100
※MECHATROLINK is the trade mark of MECHATROLINK
Members Associations.
MCML setting tool
Name
Motion Tool
Specifications
Software using Windows 2000, XP, Vista and 7
personal computers as a setup tool
（Japanese version）
CD-ROM
（Japanese version）
CD-ROM 5 licenses
（English version）
CD-ROM
（English version）
CD-ROM 5 licenses
Type
TJA-6821
TJA-6825
TJA-6882
TJA-6883
04
TOYOPUC-Plus option (stud, cable)
General specifications
Item
Specifications
Power/Power consumption
DC24V±10%/10W or less (when no extra I/O)
Ambient temperature/
0∼55°
C/30 - 85% RH (However no condensation)
Relative humidity/Atmosphere /No corrosive gas
Frequency Acceleration rate Amplitude No. of sweeps
−
3.5mm
10 times
5∼9.7Hz
Anti-vibration
9.8m/s 2
−
(1 octave/minute)
8.7∼150Hz
Item
Anti-shock
Anti-noise
Dielectric strength voltage
Insulation resistance
Instantaneous
power failure
Specifications
147m/s 2 3-direction 3 times each
In accordance with European EMC Standards (Refer to the instruction manual for details.)
AC1000V 1 minute duration (between DC relay terminal - earth)
DC1000V 10MΩ or more (between DC relay terminal - earth)
Instantaneous power failure time 10ms or less
Instantaneous power failure duration 1s or more
Board type (total 10 types)
Plus EFR
72.5
90
Model
TCC-6740
Item
Program type
Program control type
Input/output control type
Program language
Program size
Data memory size
Processing speed
Name/application
Contents
Plus EX
Plus EX2
Model
TCU-6741
TCU-6858
㻝
㻞
㻝
㻮㻝
㻭㻝
㻮㻞
㻭㻞
㻼㼛㼣㼑㼞
㻾㼁㻺
㻞
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻯㼡㼠㼛㼒㼒
㻠㻜㼙㼙
84
90
CPU_I_CN4-㻖㻖㻖
㻖㻖㻖=010 1m
㻖㻖㻖=050 5m
㻖㻖㻖=030 3m
㻖㻖㻖=100 10m
Plus standard mode
Specifications
Plus expansion mode (enabled when EX board is implemented)
Ethernet／FL-net／FL Remote 10Mbps/100Mbps,EtherCAT 100Mbps
Communication
PC／CMP／SIO
（RS422／RS232C）
／SN- 㻵／F／MODBUS
Plus expansion mode (enabled when EX2 board is implemented)
Additional functions
Ethernet／FL-net／FL Remote／EtherNetIP 10Mbps/100Mbps,EtherCAT 100Mbps
Communication
PC／CMP／SIO
（RS422／RS232C）
／SN- 㻵／F／MODBUS
Communication
Plus IO24/16P
TCU-6742
Input/output
Motion
Combination of communication module
For EX serial communication 232C
CN2 Core cable and mark tube
Brown TXD Blue RXD
Inside sealed SG
Outside sealed FG
㼀㼄㻰
㻾㼄㻰
㻿㻳
㻲㻳
㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻮㻝
㻮㻞
㻮㻟
㻮㻠
㻯㼡㼠㼛㼒㼒
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻝㻜㻜㼙㼙
㻸䠙㻖㻖㻖
CPU input cable
Core cable no. and signal name
1 COM0- 2 COM03 000
4 001
5 002
6 003
7 004
8 005
9 Vacant 10 Vacant
11 COM1- 12 COM113 006
14 007
15 008
16 009
17 00A
18 00B
19 Vacant 20 Vacant
EX_SIO422_CN2㻖㻖㻖
㻖㻖㻖=050 5m 㻖㻖㻖=150 15m
㻖㻖㻖=100 10m 㻖㻖㻖=200 20m
㻝
㻞
㻟
㻠
㻮㻝
㻭㻝
㻮㻞
㻭㻞
㻯㼡㼠㼛㼒㼒
Specifications
Maximum no. equipped
Ethernet/FL-net/FL Remote 10Mbps/100Mbps,EtherCAT 100Mbps
2 sheets
(1
sheet
when equipped with EX or EX2)
Ethernet/FL-net/FL Remote/EtherNetIP 10Mbps/100Mbps,EtherCAT 100Mbps
DeviceNet master
Either one
CC Link master Ver 2.00 compatible
1
CC Link slave Ver 2.00 compatible
Max. 2
Positioning/torque/speed control max. 8-axis MECHATROLINK-III
24 inputs（5mA/24V, (-)common)
Max. 4
16 outputs
（0.5A/24V, (+)common)
●：1 piece implementation. ●Numbers: Actually implemented no.
△：Either with one of them or without them can be selected. (1 port) is the number of ports when selected.
モジュール
組合せ一覧
●
●
●
●
●
●
●
●
●
●
Plus CPU
−
Plus CLNK-M
△
△
△
△
△
△
△
△
△
−
Plus DLNK-M
△
△
△
△
△
△
△
△
△
−
−
−
−
−
−
−
−
−
−
Plus CLNK-S
−
−
−
●
−
●
−
−
●
−
Plus EX
●
−
−
●
●2
−
−
●
−
−
Plus EFR
●
●
−
−
−
−
●
−
−
−
Plus EX2
−
●
●
−
−
−
●
−
−
−
Plus EXR2
−
CC Link master
（1 board）
−
（1 board）
DeviceNet
−
CC Link slave
1 board
2 board 1 board 2 board 1 board ３ board
１ board
Ethernet/FL-net /FL Remote
1 board
２board2
−
−
− １board2
− １board2
Ethernet/FL-net /FL Remote/EtherCAT
1 board 2 board 1 board 2 board 1 board 2 board 1 board
2 board
PC/CMP/SIO/MODBUS/SN- I/F 1
Ethernet/FL-net/FLRemote/EtherNetIP/EtherCAT
1board2
１board2 ２board2 １board2
−
−
●
△
△
−
−
−
−
●2
●
△
△
−
−
●
−
●
3 board
−
1 board
●
△
△
●
−
−
−
−
●
△
△
●
●
−
−
−
●
△
△
●
−
●
−
−
●
△
△
●
−
−
●
−
●
△
△
●
−
−
−
●
1 board
１ board
２ board １ board ２ board
1 board
−
2 board 1 board 2 board 1 board
1board2
−
1
can be used only at the Plus EX or EX2 port when TOYOPUC is equipped with Plus EX or EX2. 2 For EtherCAT, only 1 port can be used when the CPU version is 2.20 or higher. EtherNetIP can be used when the CPU version is 2.10 or higher.
※CC-Link is a registered trademark of Mitsubishi Electric Corporation.※DeviceNet is a registered trademark of Open DeviceNet Vendor Association Inc. ※Ethernet is a registered trademark of Fuji Xerox ※FL-net is the controller level network (OPCN-2) stipulated by JEMA (The Japan Electrical Manufacturers' Association) ※EtherCAT is a registered trademark of Beckhoff Automation GmbH.
05 ※MODBUS is a registered trademark of AEG Schneider Automation International. ※Windows is a trademark of Microsoft Corporation, USA in the USA and other countries.
㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻭㻝
㻭㻞
㻭㻟
㻭㻠
㻯㼡㼠㼛㼒㼒
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻝㻜㻜㼙㼙
㻸䠙㻖㻖㻖
EX_SIOSNIF_CN2-㻖㻖㻖
㻖㻖㻖=005 0.5m 㻖㻖㻖=030 3m
㻖㻖㻖=015 1.5m
㻝
㻞
㻟
㻠
CPU output cable
For EX serial communication SN-IF
㻯㼡㼠㼛㼒㼒
Core cable no. and signal name
1 PWR22 PWR23 COM2+
4 COM2+
5 010
6 011
7 012
8 013
9 014
10 015
11 016
12 017
CN2 Core cable and mark tube
Brown L+ Blue L inside sealed SG
㻸㻗 㻭㻝
㻸㻙 㻭㻞
㻿㻳 㻭㻟
㻭㻠
㻝
㻞
㻟
㻿㻳
㻸㻗
㻸㻙
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻠㻜㼙㼙
㻸䠙㻖㻖㻖
㻸䠙㻖㻖㻖
CPU_SIO_CN6-㻖㻖㻖
㻖㻖㻖=050 5m 㻖㻖㻖=150 15m
㻖㻖㻖=100 10m 㻖㻖㻖=200 20m
IO_X00_CN3-㻖㻖㻖
㻖㻖㻖=010 1m
㻖㻖㻖=050 5m
㻖㻖㻖=030 3m
㻖㻖㻖=100 10m
㻝㻜㻜㼙㼙
CPU serial communication cable
Core cable and mark tube
Brown L+ Blue L Inside sealed SG
Outside sealed YG tube
㻲㻳
㻸㻗
㻸㻙
㻿㻳
㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻮㻝
㻭㻝
㻮㻞
㻯㼡㼠㼛㼒㼒
㻠㻜㼙㼙
㻸䠙㻖㻖㻖
㻖㻖㻖=150 15m
㻖㻖㻖=200 20m
Core cable and mark tube
Brown L+ Blue L Inside sealed SG
Outside sealed YG tube
Additional IO input 1
Core cable no. and signal name
1 COM02 COM03 000
4 001
5 002
6 003
7 004
8 005
9 006
10 007
11 COM112 COM113 008
14 009
15 00A
16 00B
17 00C
18 00D
19 00E 20 00F
IO_X10_CN4-㻖㻖㻖
㻖㻖㻖=010 1m
㻖㻖㻖=050 5m
㻖㻖㻖=030 3m
㻖㻖㻖=100 10m
㻝㻜㻜㼙㼙
CPU serial communication cable
without connector
１
㻸㻗
㻸㻙
㻿㻳
㻲㻳
㻸䠙㻖㻖㻖
CPU_O_CN3-㻖㻖㻖
㻖㻖㻖=010 1m
㻖㻖㻖=050 5m
㻖㻖㻖=030 3m
㻖㻖㻖=100 10m
SI0_CN6-㻖㻖㻖
㻖㻖㻖=050 5m
㻖㻖㻖=100 10m
１
For EX serial communication 422
CN2 Core cable and mark tube
Brown L1+ Blue L1 inside sealed SG
Outside sealed FG
㻠㻜㼙㼙
Maximum no. equipped
Communication/IO board specifications
Item
Contents
㻸䠙㻖㻖㻖
90
Item
Additional functions
Model
TCU-6743
TCU-6859
TCU-6744
TCU-6824
TCU-6830
TCI-6819
Bracket for mounting Plus to the DIN rail
Plus CLNK-S
Plus expansion mode (if an EX board is implemented)
Stored program type
Cyclic calculation method, constant scan, fixed cycle interrupt
Image register type
SFC,LD,FB
16KW
（＋FB_8KW)
16KW×3＝48KW （＋FB_32KW）
32Kbyte
64Kbyte＋128Kbyte
Basic command 21ns (maximum speed)
Data format: BIN,BCD
Data format: BIN, BCD
BIN with symbols
Application command
Size: Byte, word, double word
Floating decimal point (single accuracy, double accuracy)
Size: byte, word, double word
None
With
Index register
64Kbyte
4Mbyte
Equipment information memory
Event monitor (for cycle monitor) 64Kbyte
None
Other functions
Standard library function
None
With
I/O recorder
None
With
Scan unit trace
None
I/O operation panel, forced output supported
Forced ON/OFF
USB2.0 high speed (480Mbps）
Peripheral equipment I/F
Not used (backup for non-volatile RAM)
Battery
LED display, POWER, RUN, ERR only
Display
None
With (can run for approx. 10 days with power off)
Clock
Relay output（DC24V／0.5A）
RUN output
For EX (1) Ethernet/FL-net/FL remote 10Mbps/100Mbps, EtherCAT 100Mbps
①Ethernet／FL-net／FL Remote 10Mbps／100Mbps
Communication
For EX2 (1) Ethernet/FL-net/FL remote/EtherNetIP 10Mbps/100Mbps, EtherCAT 100Mbps
②PC／CMP／SIO
（RS422／RS232C）
／MODBUS
Common (2) PC/CMP/SIO (RS422/RS232C)/MODBUS
12 points (5mA/24V 6 points/common Working voltage range: 21.6 to 26.4V Digital filter 1ms to 5ms)
Input
8 points 0.5A/1 point, 1.6A/(8 points) Working voltage range:10.8 to 26.4V
Output
Part name
Plus EFR
Plus EFR2
Plus DLNK-M
Plus CLNK-M
Plus CLNK-S
Plus MCML
Applied location
CUP-mounting plate (If mounting EX/DLNK-M/CLNK-M)
CUP-mounting plate (If mounting EX+EFR/EX+CLNK-S/EFRX2)
Name/application
EX board control specifications
Part name
Contents
4 pcs of M3 with length of 22 mm
4 pcs of M3 with length of 30 mm
4 pcs of M3 with length of 6 mm
DIN rail mounting bracket
EX_SIO232_CN2-㻖㻖㻖
㻖㻖㻖=050 5m
㻖㻖㻖=100 10m
66
CPU board control specifications
Part name
Plus CPU
STD10×4
2. Cable
Core cable number and mark tube
・Power 1:24V 2:0V
・RUN 1：RUN1 2：RUN2
60
Plus CLNK-M
90
Name
STD22×4
STD30×4
4 pcs of M3 with length of 10 mm CUP-mounting plate (If there is no communication and EX), IO-mounting plate SCR6×4
BRA-DIN
and CPU, between MCML and MCML, between MCML and cover
Power, for RUN signal
72.5
72.5
70
Applied location
Between IO and IO, between IO and CPU, between IO and cover,
4 pcs of M3 with length of 16 mm between CPU and cover, betweeen MCML and IO, between MCML
CPU_PR_CN5-㻖㻖㻖
㻖㻖㻖=010 1m
㻖㻖㻖=050 5m
㻖㻖㻖=030 3m
㻖㻖㻖=100 10m
Plus DLNK-M
72
Plus EFR2
Plus EX2
STD16×4
73
140
140
90
90
Plus MCML
60
Plus EX
140
Plus IO24/16P
72.5
Plus CPU
1. Stud, screw, bracket
Contents
Name
Additional IO input 2
㻲㻳
㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻸㻗
㻼㼕㼚㻌㼏㼞㼕㼙㼜 㻸㻙
㻯㼡㼠㼛㼒㼒
㻿㻳
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻸䠙㻖㻖㻖
Core cable no.
1 COM23 010
5 012
7 COM39 014
11 016
and signal name
2 COM24 011
6 013
8 COM310 015
12 017
㻮㻝
㻭㻝
㻮㻞
㻭㻞
㻝
㻞
㻟
㻠
㻯㼡㼠㼛㼒㼒
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻸䠙㻖㻖㻖
㻮㻝
㻭㻝
㻮㻞
㻭㻞
㻝
㻞
㻟
㻠
㻯㼡㼠㼛㼒㼒
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻸䠙㻖㻖㻖
CPU_IOZ_CN6-CN2-㻖㻖㻖
㻖㻖㻖=003 0.3m 㻖㻖㻖=020 2m
㻖㻖㻖=005 0.5m 㻖㻖㻖=040 4m
㻖㻖㻖=010 1m
Connection cable of CPU and IO substrate
CN6 Core cable and mark tube
1 DC24V
2 0V
Brown EX+ Blue EXInside sealed SG
Outside sealed YG tube
㻯㻼㼁㻌㼟㼕㼐㼑㻌㻯㻺㻢
㻱㼄㻗 㻮㻟
㻱㼄㻙 㻭㻟
㻿㻳 㻭㻞
㻭㻡 㻞㻠㼂
㻭㻠 㻜㼂
㻭㻝 㻱㼄㻗
㻭㻞 㻱㼄㻙
㻭㻟 㻿㻳
㻭㻢 㻲㻳
㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
CN2 Core cable and mark tube
1 DC24V
2 0V
Brown EX+ Blue EXInside sealed SG
Outside sealed YG tube
IOZ_CN2-㻖㻖㻖䠄㻲㻳㻌㼕㼟㻌㼍㻌㼞㼛㼡㼚㼐㻌㼠㼑㼞㼙㼕㼚㼍㼘㻚䠅
IOZ_CN2PIN-㻖㻖㻖䠄㻲㻳㻌㼕㼟㻌㼍㻌㼜㼕㼚㻌㼠㼥㼜㼑㻚䠅
㻖㻖㻖=003 0.3m 1 㻖㻖㻖=020 2m
㻖㻖㻖=005 0.5m 㻖㻖㻖=040 4m
㻖㻖㻖=010 1m
㻵㻻㻌㼟㼕㼐㼑䚷㻯㻺㻞
㻞㻠㼂 㻮㻠
㻜㼂 㻭㻠
㻠㻜㼙㼙
㻝㻜㻜㼙㼙
IO_Y20_CN5-㻖㻖㻖
㻖㻖㻖=010 1m
㻖㻖㻖=050 5m
㻖㻖㻖=030 3m
㻖㻖㻖=100 10m
Additional IO output 1
Core cable no. and signal name
1 PWR42 PWR43 COM4+
4 COM4+
5 020
6 021
7 022
8 023
9 024
10 025
11 026
12 027
㻮㻝
㻭㻝
㻮㻞
㻭㻞
㻝
㻞
㻟
㻠
㻯㼡㼠㼛㼒㼒
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻸䠙㻖㻖㻖
㻸䠙㻖㻖㻖
㻵㻻㻌㼟㼕㼐㼑䚷㻯㻺㻞
㻭㻡 㻞㻠㼂
㻭㻠 㻜㼂
㻼㼕㼚㻌㼏㼞㼕㼙㼜 㻞㻠㼂
Between IO substrates
㻼㼕㼚㻌㼏㼞㼕㼙㼜
CN2 Core cable and mark tube
1 DC24V
2 0V
Brown EX+ Blue EXInside sealed SG
Outside sealed YG tube
㻜㼂
㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻱㼄㻗
㻱㼄㻙
㻿㻳
㻭㻝 㻱㼄㻗
㻭㻞 㻱㼄㻙
㻭㻟 㻿㻳
㻭㻢 㻲㻳
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻠㻜㼙㼙
㻲㻳
㻝㻜㻜㼙㼙
SN- I/F
1 There is only IOZ_CN2PIN for the 0.3m part.
IO_Y28_CN6-㻖㻖㻖
㻖㻖㻖=010 1m
㻖㻖㻖=050 5m
㻖㻖㻖=030 3m
㻖㻖㻖=100 10m
Additional IO output 2
Core cable no. and signal name
1 PWR52 PWR53 COM5+
4 COM5+
5 028
6 029
7 02A
8 02B
9 02C
10 02D
11 02E
12 02F
㻮㻝
㻭㻝
㻮㻞
㻭㻞
㻝
㻞
㻟
㻠
㻯㼡㼠㼛㼒㼒
㻹㼍㼞㼗㻌㼠㼡㼎㼑
㻠㻜㼙㼙
㻸䠙㻖㻖㻖
㻸䠙㻖㻖㻖
06