Biotech in Flavors and Fragrance: The Next Leap Forward? 01 Creative Breakthroughs Throughout the history of perfumery (and broader fragrance and flavor creation), in fragrance and flavor have been driven meant consumer availability of perfume was severely limited. An all natural palette by chemistry’s technical evolution. the critical motor of progress has been advancement in synthetic chemistry. Where the fragrance industry prior to the mid-19th century exclusively used plant and animal derived ingredients, the effort and expense of natural ingredients also meant that the variety of effects perfumers could achieve were narrow. The introduction in the mid-19th century of natural isolates and synthetically produced aromachemicals revolutionized the perfume industry. Where extracts from plants and in some cases animal byproducts (musk, civet, ambergris) present amazing beauty and qualitative richness, their available supply is challenging and at times inconsistent. When mid-19th century chemists were able to identify the odor producing molecules in various widely used naturals and then successfully isolate and produce these through industrial synthesis, modern perfumery was born. The introduction of new classes of technical ingredients such as coumarin (found in tonka), vanillin (impact component of cured vanilla bean), ionones (violet-woody in character), γ-undecalactone (peach and stone fruit note) and beyond were paradigm shifting advances that gave perfumers three things: 1. consistency of supply not subject to agro-commodity pressures; 2. predictability of cost; and 3. new ranges of effects that lasted longer and could perform in different product forms. Modern perfumery as we know it was therefore born when exquisite and costly natural ingredients were supplemented with synthetic ingredients and “designer molecules” that allowed more varied and precise effects, were easier to produce, and were more durable across various product forms. 02 Industry Background The modern fragrance and flavor industry is around a $24 billion industry and consists of firms referred to as fragrance and flavor “houses,” (“F&F Houses”) whose comparative advantage is the creation and manufacture at scale of scents and tastes using a palette of over 9,000 ingredients. It is a moderately concentrated industry in that the top 11 companies dominate 80% of the market. F&F Houses employ creative perfumer and flavorist teams who develop scents and tastes that provide the sensory component of consumer products. Their clients are globally recognizable brands that consumers know and love, and whose products line the perfume and beauty counters, household product aisles, and grocery stores the world over. F&F Houses earn revenue by supplying these tastes and smells in solution or concentrated oil form to their clients, the product manufacturers, who then bottle or incorporate the odor or flavor into their product’s final formula, package the product, and distribute it through retail partners. This Article gives general background on the fragrance and flavor industry and introduces areas of potential opportunity for industrial biotech platforms. Please contact [email protected] with any inquiries or permissions for reuse. 03 The Modern Palette The day to day business of an F&F House involves true creative breakthroughs on What do perfumers and flavorists use? from bulk commodities like ethyl alcohol to exotic natural products such as ylang the part of perfumery and flavor teams, but also impressive feats of procurement and supply chain management required to keep a very large inventory of ingredients on hand. Close to 9,000 ingredients of natural and synthetic origin are required— ylang floral essence (just one among thousands of niche ingredient examples). Many of the natural products such as spices, wood resins, and various floral extracts are sourced from the tropical belts and other geographically remote places. Distance, political instability, weather fluctuations, and trade conditions may all impact availability. As a result, companies are under pressure to simplify the creative palette toward fewer, higher performing ingredients, while also maintaining cost and quality parameters, and balancing all with the need to keep the palette fresh with new notes and effects for perfumers and flavorists to use in novel sensations. What do perfumers and flavorists use? Specialties 65% Vanillin, Hedione, Terpentines, Ketones Synthetics 49% >3000 Products Commodities 35% Ethanol, Dpg, Citric Acid, Colorants 1,000 Products Specialties 32% Patchouli, Rose, Ylang Ylang Naturals 51% >3000 Products Commodities 68% Citrus, Mint, Dairy, Vanilla >3000 Products Perfumers and flavorists use a variety of ingredients, generally broken down between “natural” and “synthetic” ingredients. This Article gives general background on the fragrance and flavor industry and introduces areas of potential opportunity for industrial biotech platforms. Please contact [email protected] with any inquiries or permissions for reuse. 04 Global Trends Current market dynamics in fragrance and flavor are impacted by both regional An industry that touches billions. between nations, ethnicities, climates and regions. Global macro trends that affect and global trends. Scents and tastes are culturally specific and vary widely all industries, such as emerging market consumer growth and increased pressure on resources, also affect the F&F Industry. Below we look briefly at some drivers in fine fragrance: Mature markets such as North America and Europe have seen relatively flat growth over the last two years, with a major issue being commoditization or lack of differentiation between products. Traditional consumers are saturated and experiencing some category fatigue, while younger users are also consuming less than previous generations or are at risk of abandoning the category. In addition, consumers are receiving fragrance from body and bath products, instead of relying solely on perfume. In markets such as India, China, and Brazil there is surging demand for fragranced products of all forms, driven mainly by the arrival of new middle class consumers who are able to purchase fragranced products for the first time. Much of the growth is concentrated in locally available mass brands of lower price point, however higher priced Western designer fragrance brands are important aspirational touch points. This growth in both fine fragrance and scented consumer products (including laundry and body care) puts stress on supply chains for the raw materials that go into fragrances, beauty products, and cosmetics generally. The procurement pressure, need for reliable supply and high performing ingredients comes back into focus. Cost of natural fragrance raw materials are impacted by the global cost increases for labor, especially in the agricultural sector in developing economies. In some cases, crop supply is critically constrained by lack of available labor force to harvest and process it. Decreasing synthetic chemistry costs have helped ease some of the pressures on supply. Petrochemicals are a major feedstock for a large number of aromachemicals, and the industry has benefited from favorable petrol prices. In addition, firms in India and China are building out capacity for chronically undersupplied key aromachemicals, and in the process pushing down prices. The fragrance industry is self-regulated, and F&F Houses adhere to rigorous internal guidelines that align with governmental executive bodies concerned with consumer & environmental safety. Ingredient usage limitations are passed from time to time based on sensitization, toxicology and allergen risks. This means that key widely used ingredients might be limited or removed from perfumer use altogether, which presents an obvious challenge for product consistency and creation. In order to keep existing products recognizable This Article gives general background on the fragrance and flavor industry and introduces areas of potential opportunity for industrial biotech platforms. Please contact [email protected] with any inquiries or permissions for reuse. (when certain important ingredients are restricted) and to keep the creative palate viable, the search is always on for replacers or alternatives to newly restricted ingredients. At F&F Houses, R&D and perfumery resources are intensively focused on responding and complying with new regulations. 05 Opportunities For Bio-Derived Ingredients: How can cultured ingredients serve the fragrance and flavor industry? New manufacturing platforms using bioengineered organisms to produce valuable aromachemicals and natural mixtures can contribute a great deal to the F&F industry. Industrial biotech can support F&F Houses in two broad ways: mitigating the price and supply challenges around widely used ingredients, and making certain novel ingredients or restricted ingredients possible to use at scale, thereby driving creation, novelty, and performance. Fermentation techniques using either wild type or bred microbes, as well as enzyme enhanced reactions off of natural feedstocks, have been used by the industry for decades. New approaches using such cultured ingredients, including those made possible by synthetic biology, have the promise of much greater optimization and more specific targeting of ingredients. While the early focus has been on “drop-in” replacements for widely used ingredients—either single molecule aromachemicals or mixtures—the future can be broader. Drop-Ins: Looking for cost efficient biologically produced “drop-in” replacers for synthesized aromachemicals is straightforward—if microbes can ferment a single molecule aromachemical at a cheaper per kilogram price than industrial chemistry can synthesize it, the value proposition is obvious. This of course requires that the organoleptic properties of the bio-derived material remains identical to the current grade, which is not to be taken for granted, even where the molecules are chemically identical. Process impurities even in trace amounts can have unexpected impact. But since there are thousands of aromachemicals in use, industrial biotech firms have a variety of products and chemistries to experiment with to find where microbial routes are advantaged. There are numerous ingredients priced above the $200/kilo level that would be more widely used by perfumers if those prices dropped. Making costly ingredients available to consumer product perfumers, who typically work with a much lower budget than fine fragrance perfumers, would itself be a major advance for the industry. Supporting natural ingredients: In addition to single molecule aromachemicals, microbes are capable of producing complex mixtures that are analogous to plant or botanical extracts or essential oils. With patient improvement at the qualitative level, microbes may one day be able to produce a natural oil that has comparable properties to a plant derived ingredient. Projects are under development, with some already in-market, including Firmenich’s patchouli- This Article gives general background on the fragrance and flavor industry and introduces areas of potential opportunity for industrial biotech platforms. Please contact [email protected] with any inquiries or permissions for reuse. analogue product, Clearwood™, developed with Amyris, and Gingko Bioworks’ project with Robertet to create a cultured rose. Such developments will supplement fragile natural supply chains and improve the sustainability of the industry by reducing the amount of resources—from pesticides and fertilizers, to water, fuel and other inputs—required for these natural products. They will also support demand for the natural note by sustaining supply stability even through cyclical downturns in crop production, when perfumers typically have had to stop buying a crop or using a note due to its volatility. Other possibilities include the following: 1. Biologically produced mixtures based on essential oils from plants that are impossible to cultivate or extract such as lily of the valley, hyacinth, orchids, tropical flowers, etc. 2. Newly discovered biological captives with unique smell properties that are yet to be identified because traditional chemistry can’t synthesize or cost-effectively scale them. 3. Bio-derived variations of restricted ingredients which would be tuned to reduce sensitizers and eliminate toxicity, thereby returning them to the palette. 06 A Leap Forward? Overall, the F&F industry has much to gain from new developments in bioengineering, in the same way that it benefited (and continues to benefit) from evolutions in synthetic chemistry. As to the question of whether microbially produced “cultured ingredients” can ever replace grown in the ground natural products, at this time it seems unlikely. This question recalls what was asked more than a hundred years ago when aromachemicals first came into production—would the new synthetics replace naturals? In fact the opposite occurred: demand for naturals increased exponentially with the broader availability and better quality of scented consumer products that industrial synthesis made possible. The new creative effects and stability achieved through marrying nature with chemistry brought perfumery its first golden age in the late 19th and early 20th centuries. With the great promise of bio-derived ingredients, it seems possible to expect some of the same beneficial development and creative evolution—or perhaps even a new golden age. This Article gives general background on the fragrance and flavor industry and introduces areas of potential opportunity for industrial biotech platforms. Please contact [email protected] with any inquiries or permissions for reuse.
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