Public Disclosure Authorized Document of The World Bank FOR OFFICLAL USE ONLY Public Disclosure Authorized Public Disclosure Authorized Public Disclosure Authorized Repor No. 13818 PROJECT COMPLETION REPORT GHANA OIL PALM DEVELOPMENTPROJECT - PHASE II (CREDIT 1498-GH) DECEMBER 29, 1994 Agriculture Operations Division West Africa Department Africa Regional Office This document has a restricted distribution and may be used by recipients only in the performance of their official duties. Its contents may not otherwise be disclosed without World Bank authorization. CURRENCY EOUIVALENT Currency Unit = Cedi (0Z) US$1 (May 1984) = 35 Cedis US$1 (December 1993) = 900 Cedis ABBREVIATIONS AND ACRONYMS CIRAD-CP FAO/WB-CP ffb GOPDC ha IMC IRHO MOFA mt OP I OP 2 OPRI Centre de Cooperation Internationale en Recherche Agronomique pour Developpement - Cooperative Program FAO/World Bank Cooperative Program Fresh fruit bunch Ghana Oil Palm Development Corporation Hectare Interim Management Committee Institut de Recherches pour les Huiles et Oleagineux Ministry of Food and Agriculture Metric Ton Oil Palm Development Project Phase I Oil Palm Development Project Phase 11 Oil Palm Research Institute (formerly OPRC) FOR OFnlCLALUSE ONLY THE WORLD BANK Washington, D.C. 20433 U.S.A. Officeof Director-General Operations Evaluation December 29, 1994 MEMORANDUMTO THE EXECUTIVE DIRECTORS AND THE PRESIDENT SUBJECT:ProjectCompletionReporton Ghana Oil PalmDevelopmentProject- PhaseII (Credit 1498-GH) Attachedis the Project CompletionReporton Ghana-Oil PalmDevelopmentProjectPhaseII (Credit1498-GH) preparedby the AfricaRegionalOffice. No commentswere received from the Borrower. The projectfinancedthe secondphaseof developmentof an oil palm nucleusestate. The principalelementsof this phase were smallholderoutgrowerplantingsand an expansionof the oil palmmill. Appraisaltargetswere achievedor exceeded. For example,5,300 hectaresof smallholder managedpalmswereplanted, comparedto an initialtargetof 2,500 hectares. Yieldshavebeen above projectionsand the performanceof the mill has beenvery high. The enterprisewas managedfrom PhaseI by an internationalmanagementagency. Over the life of the projectthe internationalstaff wasprogressivelyreplacedby Ghanaians.The enterpriseis financiallyprofitableand is currently beingprivatized. Institutionaldevelopmentis judgedto havebeen substantialand sustainabilityis likely. The PCRre-estimatesthe ERR at 21 percent, comparedwith an appraisalestimateof 12.3percent. However,giventhat the real valueof palmoil fell by 50 percentover the project period,it is not clear that the high level of physicalperformancewas enoughto offset the adverse shift in prices, especiallysincesome aspectsof productiondo not appearto have beenfullycosted. The projectoutcomeis rated as satisfactory. Apart from the economicanalysis,the completionreportprovidesan adequateaccountof project implementation.No audit is planned. Attachment Thisdocumenthu a restricteddistribution and may be used by recipientsonly in the performanceof their officialduties. lt contents maynot otherwie be disclosed withoutWorldBankauthorization. FOR OFFICIAL USE ONLY PROJECT COMPLETION REPORT GHANA OIL PALM DEVELOPMENT PROJECT - PHASE II (CREDIT 1498-GH) Table of Contents Page No Preface . ................................................... Evaluation Summary ............................................ Part I: i iii PROJECT REVIEW FROM BANK'S PERSPECTIVE ................. 1 Project Identity . .............................................. Background . ................................................ Project Objectives and Description ................................. Project Design and Organization ................................... Project Implementation .......................................... Project Results . .............................................. Project Sustainability .......................................... Bank Performance ........................................... Borrower Performance ........................................ Project Relationship .......................................... Consulting Services .......................................... Project Documentation and Data .................................. Part II: PROJECT REVIEW FROM BORROWER'S PERSPECTIVE PART III: STATISTICAL INFORMATION .......................... Table 1: IDA Credit/Loan Relevant to the Project ....................... Table 2: Planned, Revised and Actual Dates of Project Timetable .............. Table 3: Cumulative and Actual Disbursements ......................... Table 4: Planned and Actual Completion Dates of Components ............... Table 5: Project Cost ......................................... Table 6: Project Financing ...................................... Table 7: Allocation of Credit Proceeds .............................. Table 8: Direct Benefits ....................................... Table 9: Compliance with Credit Covenants ........................... Table 10: Staff Inputs ................... ...................... Table 11: Missions .................... ....................... 1 1 2 2 3 9 11 12 12 12 13 13 ... ..... 14 15 16 17 18 19 20 21 22 23 25 27 28 This documenthas a restricteddistributionand maybe used by recipientsonly in the performanceof their officialduties. Its contents maynot otherwisebe disclosedwithoutWorldBank authorization. Contents ANNEXES: Annex Annex Annex Annex Annex Annex 1: GOPDC - Profit and Loss Statement ......................... 2: GOPDC Sources and Application of Funds ..................... 3: GOPDC Balance Sheet ......... ......................... 4A: Economic Rate of Return ......... ....................... 4B: Economic Millgate Price of Palm Oil and Palm Kernels .... 4C: Production of ffb, Palm Oil and Palm Kernels ................... ......... 29 30 31 32 35 38 PROJECTCOMPLETIONREPORT GHANA OIL PALM DEVELOPMENT PROJECT - PHASE II (CREDIT 1498-GH) PREFACE This is the Project CompletionReport (PCR)for the Oil Palm Phase II Project in Ghana, for which a Credit (Cr. 1498-GH)in the amountof SDR 23.5 million (US $25 million at the time of appraisal)was approvedon June 12, 1984, and signed on June 22, 1984. The Credit closedon December31, 1993, after two extensionstotallingthree years from the original closingdate. It was almostfully disbursedon May 10, 1994, the date of the last disbursement,and SDR 1.48 million was canceled. This PCR was prepared by the AgriculturalOperationsDivision of the Western Africa Department(Preface, EvaluationSummary,Parts I and III). The PCR was preparedby Ms. PatienceMensahand is based, inte "i, on the Report and Recommendationof the President; the Staff AppraisalReport; the Development Credit and Project Agreements;supervisionreports; correspondencebetweenthe Bank and Borrower; internalBank memoranda;and interviewswith Bank staff involvedwith the project. A copy of the draft PCR was sent to the Governmentof Ghana on May 13, 1994and no commentswere received. iii PROJECTCOMPLETIONREPORT GHANA OIL PALM DEVELOPMENT PROJECT - PHASE II (CREDIT 1498-GH) PROJECTEVALUATIONSUMMARY A. Obiectives 1. The objectivesof the project (para. 6 main report) were to continue the Bank's involvementin the agriculturalsector includingpolicy areas, strategy for development, productionof improvedplanting material and improvedcultivationtechnology;diversification away from cocoa, importsubstitution;and continueddevelopmentof investmentsmade in the Oil Palm DevelopmentProject Phase 1 (Cr. 531-GH). More specificallythe project would assist in the developmentof new outgrowerplantingsof oil palm and the expansionof oil palm millingcapacity. B. ImplementationExperience 1. Overall project implementationwas satisfactory. The project period was extended twice, once for one year, then for two years, to completeproject activities (para. 12). GOPDC, a wholly-ownedgovernmentliability company,was responsiblefor implementation. The project establishednew outgrower plantingsunder a loan scheme where repaymentsare recoveredfrom crop sale revenuespayable by GOPDCto outgrowers. It also consolidated developmentsmade in the Phase I project consistingof a nucleusplantationand smallholder/outgrowerplantings. Civil works includedconstructionof buildings(workers' houses, offices, workshop);constructionand maintenanceof feeder roads; and extensionof the central mill's capacityfrom 15 ton ffb/hr to 30 ton ffb/hr. The mill processed fruits from the nucleusestate, smallholder/outgrowerholdings and private/statefarms. 2. The main financialconstraintencounteredwas a two-yeardelay in the government providingUS$1.3 million equivalentof its equity contributionto GOPDC. However, GOPDChas operated at a profit during project implementation. Over-dependenceon a single buyer at the initial stage causedproblemsof cash flow and poor productoff-take especially during peak supply periods. This was overcomethrough diversificationof sales channelsand some expansionof storage facilities. 3. Managementwas on the whole satisfactoryand was providedunder a management contractwith an internationallyexperiencedfirm whose staff worked with local counterparts, who took over full managementresponsibilityin the last year of the project (para. 20). There was over-recruitmentof workersat the beginningand productivitywas low, but excess labor was successfullyreducedin size and productivityincreased. Harmony in labor-management was not always attainedand the high degree of politicizationof the labor movementin iv Ghana encourageda confrontationalattitude. There were two serious cases of industrial action which led to disruptionof project activitiesfor several weeks. 4. The project providedsupport for research in breedingand productionof improved seedlingsof oil palm, and for investigationinto Cape St. Paul's Wilt diseaseof coconut. Both senior and middle level staff benefittedfrom on-the-jobas well as formal training. Managementof the Oil Palm ResearchInstitute (OPRI;formerly Oil Palm Research Center) was unsatisfactory. C. Results 5. The project was successfulin completingthe establishmentof a nucleusplantation, and extending(doubling)the capacityof a central oil mill linked to smallholder/outgrower holdings. New plantingsby outgrowerswere 5,283 ha, involving2,673 smallholderfarm families. At the time of PCR preparation,annual productionwas 16,700 tons palm oil and 3,040 tons kernel (para. 38). The PCR estimatesoil palm fruit productionat full developmentof Phase I and II at 91,000 tons, or about 129 percent of the SAR estimate (Table 8). A portion of the outgrower programis receivingfollow-onfinancingunder the AgriculturalDiversificationProject (Cr. 2180-GH, FY91). 6. The economicrate of return is 21 percent (Annex 4A). Debt recoveryfrom outgrowersand smallholdershas been behind schedule, with year-to-year recoveryof annuitiesfluctuatingfrom 48 percent to 98 percent. D. Sustainability 7. The project is financially,institutionallyand technicallysustainable. It has been able to successfullyintegrateimprovedtechnologypracticesinto local farmers' oil palm cultivation. GOPDCis capableof prudentialmanagementof its financesand continuing profitableoperation. Local managerialand technicalcapacityhas been built to efficiently utilizethe land, capitaland human resources availablefor a viable commercialoperation. In fact, the governmenthas put GOPDCup for sale to the private sector, and three international firms have submittedproposalsto buy it. The private businessinterest is indicativethat the companywill continueto be operated efficientlyin the future should the divestituresucceed. It is not certainhow the smallholder/outgrowercomponentwould be treated in the event of divestiture,but it is clear that the nucleusplantationand mill woulddepend on smallholder/outgrowerproductionto maintainprofitability. E. LessonsLearnt 8. The project has shown that establishinga nucleusplantationlinkedto outgrower holdingsis viable under the conditionsof: (i) a simple project design; (ii) autonomyto operate as a businessentity; (iii) efficientand competentmanagement;and (iv) provision of adequateamountsof local counterpartfunds. Technicalassistancecan be used for the successfultraining of local counterpartstaff with the cooperationof the TA provider and close monitoringby the recipient. PROJECTCOMPLETIONREPORT GHANA OIL PALM DEVELOPMENT PROJECT - PHASE II (CREDIT 1498-GH) PARTI: PROJECTREVIEWFROM THE BANK'SPERSPECTIVE A. Project Identity Project Name: Credit Number: Credit Amount: RVP Unit: Country: Sector: Oil Palm DevelopmentProject - Phase II 1498-GH SDR 23.5 million(US$25million) Western AfricaDepartment(AF4) Ghana Agriculture B. Back_round 1. Ghana experiencednegativegrowth in the 1970sfor reasons includinginappropriate macro-economicpolicies, poor managementand adverseexternalfactors. The agricultural sector which was contributingabout 50 percent of GDP and employed51 percent of the labor force was neglected,resulting in a downturnin productionof food and export crops. Cocoa, the leading export crop, experienceda progressivedeclinedue to high net taxationand poor producerprice incentives. 2. The Bank's earlier involvementin the agriculturalsector was to reverse the declineof the cocoa and timber subsectorsand assist the country in efforts to increase the productionof food and raw materials for agro-industries. Total lending from 1969 to 1983 amountedto US$105.5million, comprisingeight projects, amongstwhich was the Oil Palm Development Project Phase 1 (Credit 531-GH)for US$13.6 millionfor developing4,000 ha of nucleus plantationand 1,200 ha outgrowerplantingsand constructinga 10 ton/hr palm oil mill and associatedinfrastructure. Most of these projects were largely unsuccessfuldue to shortagesof both foreign exchangeand local funds, poor managementand slow bureaucraticprocesses. However, the Phase I Oil Palm DevelopmentProject (OPI) achievedits planting targets, institutional,financialand economicobjectives. 3. OPI was appropriateconsideringlong-termprojections of excess demand for palm oil over Ghana's domesticproduction. This was not only a hedge against future shortagesof palm oil but also offered an opportunityfor import substitutionin view of the serious shortage of foreignexchangeat that time. 4. Preparatorywork on a secondphase project (OP2) was initiated in anticipationof the end of OPI, which was due to closeon June 30, 1984. Preparationwas carried out by FAO/CP staff together with an IDA mission in October 1980. The project was appraisedin April 1981 and the draft Staff AppraisalReport(Green Cover) was completedin January 2 1982. Further processingof the financingproposal was suspendedtemporarily. The submissionof the loan packageto the Loan Committeewas deferred pendingthe new government,which came into power in December 1981, reaching agreementwith the IMF and the Bank on macro-economicpolicy reforms. 5. The project was re-appraisedin October 1983after the governmentreached agreement with IMF and the Bank and announcedthe reforms. C. Project Objectivesand Description 6. The objectivesof the project were to continuethe Bank's involvementin the agriculturalsector, includingpolicy areas, strategyfor development,productionof improved planting materialand improvedcultivationtechnology. Continuationof improvementin the developmentsstarted in OPI wouldprovide a diversifiedproductionbase that had been dominatedby cocoa, save foreignexchangethrough import substitutionof edible oil, and increase foreignexchangeearningsfrom exports of palm kernel. 7. Project componentsas describedin the Staff AppraisalReport (SAR) No. 3724-GH comprised: (a) the developmentof 2,500 ha of new outgrowerplantings; (b) the expansionof the oil mill capacityfrom 15 ton ffb/hr to 25 ton ffb/hr; (c) continuationof internationalmanagementexpertise; (d) consolidationof Phase I developmentof nucleusestate and smallholders/outgrowersby providingvehicles, equipment,housing, and inputs for plantingsnot yet in bearing; (e) practical training of Ghanaiansin technicaland managementaspects of the project, and provisionof consultants'services for special and general studies and training; and (f) supportfor OPRI's researchprogram through provisionof vehicles, equipment,materials, overseastraining and consultant's assistancefor OPRI. D. Project Design and Organization 8. The OP2, which was to be implementedover a six-year period, was designedon the model of a government-ownednucleusplantationwith a central crop processing facilitylinked to smallholder/outgrowersthrough credit and crop purchasearrangements. Nucleusplantation and smallholder/outgrowerplantingsestablishedearlier under OPI wouldbe brought to maturityand the area under outgrowerswould be expandedwith new plantings. A smallholder/outgroweroil palm fruit collectionsystem for centralizedmillingwould be set up, and loan repaymentswould be deductedfrom proceedspayable to the smallholders/outgrowers.Increasedproductionfrom earlier plantingstogether with harvests 3 from the additionaloutgrowerplantingsin this phase would allow expansionof existing oil mill capacityfrom 15 ton ffb/hr to 25 ton ffb/hr. Project conceptand design were appropriatelytimed to consolidatedevelopments 9. made in OPI where 5,145 ha of oil palms were planted and a 15 ton/hour palm oil mill was constructed;together with a planneddevelopmentof additional2,500 ha and expansionof the mill to 25 tons/hour. Consequently,the project financingincludedresourcesto finance inputs, operate and replaceplant and equipmentinheritedfrom the earlier project until such a time that the project wouldgeneratepositive cash flow from its operations. The project also providedfor on-plantationhousing of its workersas a solutionto the high level of absenteeismencounteredduring the first phase. To provide for the required managementand technical expertise,the implementingagencywould enter into a managementcontractwith an internationallyrecognizedfirm experiencedin oil palm management. The staff of the managingfirm would work with Ghanaiancounterparts,who would have to be trained to take over the managementby the end of the contract. The investmentsmade in OPI warranted follow-upIDA assistanceto supportpre-maturitycrop maintenanceand to expandproduction to a financially-viablescale. 10. Except for two relatively small components,project implementationwas assigned to the Ghana Oil Palm DevelopmentCorporation(GOPDC),which had implementedOPI. OPRI and the Ministry of Agriculturewere to be responsiblefor research and for feasibility studies for future agriculturalprojects, respectively. Althoughwholly government-owned, GOPDCwas to be given autonomyto operate as a businessentity. It was intendedthat, in the course of time, the prospectsfor privatizationof GOPDCwould be discussed, including the possibilityof smallholders/outgrowersand employeesacquiringshares in the privatized structure. The Interim ManagementCommittee(IMC)which had replacedthe Board of Directors in 1992would providepolicy directiononly. IDA sought assurancesfrom the governmentto co-opta representativeeach from the Ministriesof Finance and Agricultureon the IMC as the IMC was an internalcommitteecomposedentirelyof staff of GOPDC, withoutany representationsfrom the two key policy organs at the national level. This was compliedwith and the IMC was subsequentlyreplacedby the Board which was reconstituted in June 1991to replacethe IMC. E. Project Implementation 11. Credit Effectivenessand Project Start-up: The Credit became effectiveon November 14, 1984, three weeks after the scheduleddate of October23, 1984, with the Borrower meetingthe remainingconditionof signing an agreementwith managementconsultants. 12. ImplementationSchedule: The Credit was to close on December 31, 1990, but was extendedtwice, first for one year to December 31, 1991, and then for two more years to December31, 1993. The main objectiveof the extensionswas to extendthe outgrower programto more participantsthan originallyplanned and also to allow for the completionof the resurfacingof a road providingaccessto the project area. 13. OutgrowerScheme: Outgrowerplantingsstarted a year later (1986)than the SAR estimate(1985). As the Credit becameeffectiveonly at the end of 1984, the oil palm seedlingnursery was establishedin 1985for field planting in the followingyear. A revised 4 planting program was agreed to and maintained,and by the time of the original closingdate 3,750 ha had been planted. A further 1,533 ha were planted during the three-year extension period. GOPDCprovidedthe outgrowerswith technicaladvice and long-term credit. Credit in kind was providedfor oil palm seedlings,leguminouscover-cropseed, fertilizers and farm tools. Participatingfarmers were also advancedcredit in cash for 80 percent of labor costs for up to four years from planting. Altogether2,673 farmersjoined the outgrower scheme with an average of 1.98 ha per farmer. A majorityof the outgrowersadopted most of the practicesrecommendedby the staff of the GOPDCoutgrower unit, but it was apparent that quite often the fertilizer providedby GOPDCwas not being applied to the palms once these appearedto have been well-established. Consequently,after 1990, GOPDCdecided not to supply fertilizersafter the first year of planting except on demand. One issue that seems to have been discussedseveral times was the type of planting material that should be providedto the outgrowers. The choice was betweenthat producedby OPRI and that obtained from Cote d'Ivoire, the latter havinghigher yield potentialbut also being much more expensive. The inabilityof OPRI to supply the required quantitieson a timely basis created a fait accompliof a sort. Also the unusuallyhigh oil extractionrates obtainedfrom the imported material seem to justify the higher cost. 14. Farmer debt carried an annual compoundinterest rate of 12.5 percent capitalizedover the first six years. Interest was paid in the seventhand eighth years; then interest and capital were to be paid in five equal installments. Under DCA section3.01, outgrowerloan funds were to be from a loan from the governmentto GOPDCalso at 12.5 percent interest rate. There was therefore no margin allowedfor GOPDCfor the full credit risk it was to take. IDA supervisionmissionsin 1990 asked the governmentto reviewthe interest rate chargedto farmersto be consistentwith rates chargedby other Bank-assistedprojects such as the Rural Finance(Cr. 2040-GH)and SME/Finance(Cr. 1996-GH)projects, starting from 1991 plantings. At that time, the Rural FinanceProject was chargingthe participatingfinancial institutionsa reference interest rate (RIR) of 18.95 percent, and they on-lentto farmers at rates between 19.5 percent and 35 percent. The objectivewas to avoid discriminatingagainst other crops with preferentialrates for oil palm which might lead to inflateddemandfor outgrowerplanting. On requestfrom the government,IDA agreed to suspend applicationof a new interest rate for new plantingsin view of the fact that farmers who had already been selectedhad agreed to participateon basis of the existingarrangement. The old rate was maintaineduntil the end of the project. 15. GOPDCcollectedfruits from farmers at points closeto their farms for processing at the central mill. It kept smallholder/outgroweraccountsand deducted from fruit sales against loan repayment. Annualloan repaymentstended to be higher for smallholderswhose farms were happenedto be locatedwithinthe nucleusestate boundariesand were developedalmost as its integralpart. Outgrowers,whosefarms are generallysome distance away from the nucleusestate and have been less intensivelysupervisedthan the smallholders,have been less responsiblein repayments(see below). YEAR SmallholderRepayment% OutgrowerRepayment% Total Repayment% 1990 70 54 65 1991 1992 1993 81 58 76 69 48 64 98 76 85
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