Rochester Institute of Technology RIT Scholar Works Theses Thesis/Dissertation Collections 9-1-1986 A study on the relationship of dark reaction of diazo and photopolymer presensitized, negative working, lithographic plates with temperature relative humidity, and time Kannan Adityan Follow this and additional works at: http://scholarworks.rit.edu/theses Recommended Citation Adityan, Kannan, "A study on the relationship of dark reaction of diazo and photopolymer presensitized, negative working, lithographic plates with temperature relative humidity, and time" (1986). Thesis. Rochester Institute of Technology. Accessed from This Thesis is brought to you for free and open access by the Thesis/Dissertation Collections at RIT Scholar Works. It has been accepted for inclusion in Theses by an authorized administrator of RIT Scholar Works. For more information, please contact [email protected]. A STUDY ON THE RELATIONSHIP OP DARK REACTION OP DIAZO AND PHOTOPOLYMER PRESENSITIZED, WORKING, NEGATIVE LITHOGRAPHIC PLATES WITH TEMPERATURE, RELATIVE HUMIDITY, AND TIME by KANNAN R. A thesis submitted requirements School of for the Printing Photography of in ADITYAN fulfillment partial degree in the of Master College of of Science of Julius Silver Prof. in the and Technology September 1986 Dr. the Graphic Arts the Rochester Institute Thesis Advisors: of Prank Cost Certificate of Approval -- Master's Thesis School of Printing Rochester Institute of Technology Rochester, New York CERTIFICATE OF APPROVAL MASTER'S THESIS This is to certify that the Master's Thesis of name of stu ent With a major in Printing Technology has been approved by the Thesis Committee as satisfactory for the thesis requirement for the Master of Science degree at the convocation of October 22, 1986 date Thes i s COlllTlittee: Julius Silver ~Trhe~s~i~sWTA~dv~l~'s~o-r------------- Joseph Noga Graduate Program Coordinator Miles Southworth Director or Designate 1 ______________________________________________ hereb~ (grant, Memo~ial .L ibrary, of R.I.-T., to reproduce my thesis in whole or in part. Any reproduction will .,y) permission to the Wallace I not be for commercial use or profit. Or I _~K~a..:..;n..:..;n;.;;;a..:..;n~R..;.;.•..;..A..;.;.d;;.;.i.;..ty~a;;.;.n~_ _ _ _ _ _ _ _ _ _ _ _ _ prefer to be contacted each time a request for reproduction is made. I can be ... · ~ached. at the following address. Date ICi 16 OeL,; I? 86 ACKNOWLEDGEMENTS The author for providing to wishes with first thesis the of topic thank all Dr. Julius guiding him and all Silver the way through. Appreciation is for his The guidance also and following Reilly, Graphic and Arts And Mr. leading to to people are gratefully acknowledged; Professor B.Arpag, Technician Jim Lewis, and Bill Professor Frank Cost advise. Instructor Jim Mudge, Jim expressed Assistant all Professor from the college for his advise Photography. Ryan theorise the of Kodak is conclusion. 11 thanked of TABLE OP CONTENTS Page List of iv Figures Abstract 1 Introduction 1 Hypothesis 5 III Background Theory 6 IV Literature Review 23 Methodology 27 I II V VI VII VIII IX X Result 29a Statistical Data Analysis 62 Data Analysis 68 Conclusion 71 Recommendations for Further Research 72 XI Appendix A: Temperature-Relative XII Appendix B: Calculations for XIII XIV Humidity Table Determining loor . . 73 . 75 Footnotes 112 Bibliography 115 m LIST OF FIGURES Page 1 Diazo Presensitized Plate Fig. 2 Photopolymer Presensitized Plate Fig. 3 through Fig. 13 (Working) Fig. (Working) . . 34 Curves showing the relationship between dark reaction reaction dark and and and temperature, dark relative reaction and photopolymer humidity, time and for both diazo plates 30 - 61 Fig. 35 Diazo Presensitized Plate 70 Fig. 36 Photopolymer Presensitized Plate 70 iv ABSTRACT Dark if it is exposed it is being to of a negative working For the chosen. plate of controllable integrator of of light and then developed by plates and time. With due the to and into then will a is to result much show up on the hand to and the measure variations results relative dark curves reaction humidity, and and levels or same amount plates were solid reaction were by A light The in temperature, obtained dark the eliminate controlled the to guide. critical to temperature solutions. sensitivity were different to a plates photopolymer plates humidity being to expose and sections small humidity in relative a diazo subjected salt relationship between reaction steps used as If there lithographic saturated with determined visually the solid is also place experiment cut were The used energy, though even guide humidity. working, relative super- was takes more this were They oven. various as plate. These plates variables. acts plate light, sensitivity relative place, negative temperature using and purpose presensitised, the which active of which reaction taking reaction the or scale this dark in condition low level a high temperature dark a in the dark. stored The Stouffer measure is reaction step undergone relative drawn to temperature, dark reaction by humidity, study the dark and time. The in curves show an temperature, diazo plates. to be seemed relative relative The more humidity, It is and would last relative results dark time presensitized stored humidity as suggested plates humidity. are case but a high coating. the on results and the temperature, on determined. in diazo does plates. And that these by of hand, other reaction under the not done were that dark disprove plate reaction if obtained the on plates, was longer presensitized relative of and concluded photopolymer the analyses dependence in the time and increase an with reaction higher temperatures, at destroys A statistical relative humidity, photopolymer stable humidity percentage increase in dark the optimum occur temperature analyzing the assumption influenced that by plates data. The photopolymer temperature and and INTRODUCTION The when effect they are Dark reaction negative working plate scum the on press the over occurs effect reaction. the of area entire plate far enough, proceeds develop not will dark called coatings plate sensitive dark is in the stored If this fogging coating. light on produced a will and completely . It is necessary here to differentiate between dark reaction and continuous the light the time on the after reaction. Continuing exposure all humidity of Dark the coated a plates after coating. temperature to harden an was image and over on the to the the the on the on and areas slower temperature and which after hand, other some continuous with were the occurs indefinitely, continues a era and a of more plates' few hours slower for on a relative . surface shortly and partly air reaction presensitized from plate that depends speed 1 the of only in occurs becomes have we by produced effect continues then ended, reaction it and exposure Dark reaction, ends. areas has exposure to light exposed during plate If the reaction. of deepetch couple relative plate5. in the platemaking. Within whole problem of a plates short At had period that time to be of days, depending humidity, ordinary plate, and it Coatings for was pre- exposed time on varying the coatings impossible to presensitized shop- used get plates today light-sensitive are reaction, year that so after they they are be can photopolymer one of the main insensitivity results to agree The the importance Plate plates specifying exposure that of and one a on yet energy, one another the plate exposed the new than the one; six and particular solid step a exposure month one and time year the six months one old and year one. to another the than rather the proper is due to the fact If from after same be a six amount step of the would, all the expose achieve reaction. solid they to This plate. read, the and help in understanding to today, after seem not reaction. users exposed plate on the But diazo dark undergo should dark developed, guide to undergo after do instruct the presensitised was In fact the that is its plates performed and reaction. reaches these plates plates paragraphs specific a a stating states influenced by temperature manufacturers until to temperature humidity. relative experiments appeared dark of and of Manual-5 photopolymer of statement. were and following dark months extent by affected Graphic Arts above humidity the to goes the photopolymer. plates relative six Also from the the with upto not temperature obtained processed are advantages to slow plates humidity. relative very coated. The Lithographers Manual that a undergo and new batch months, of light sensitivity different. The higher step than will read a plate will read a higher step Hence the plate dark reaction specific effect by instructing on the A plate reaction and could be hence have the large with manufacturer exposure to to plates have might reaction the a an plate manufacturer used exposure the time plate plate If the required. for a hence light has to time and energy period for settle reduces the causes the reaction short relatively plate and sensitive more energy- high together be would a dark slow very the light but time, then the dark and to of undergoes which long life, a expose makes plate between produced amount energy be dark the the expose of problem contrast. initially needed But step. solid to us the around get manufacturers The time. of compromise the life versus of the plate. The dark a reaction one is used a in this scale. These clear When reaction with the critical There are end. a of numbered The number More about 1/2 undergone 30* in that dark inch to density is steps the reaction is the dark black step plate is means it is step in the at is 0.10. step solid usual or first 5 and steps measure the on than per to used shows The wide of It guide. sensitivity an The scale. gray from 1 guide clear a densities working plates, negative step. called accurately using different increase sensitivity highest coating has 30 quite is Dupont's scale are measured commonly experiment transmission gray inches long. the most guide, sensitivity be can more called that the the sensitive than lot on usual. of the In a negative dark reaction, plate. more working plate, gray steps if there has been than usual will show a up HYPOTHESIS Variations in temperature, have no effect negative on working, the dark relative reaction lithographic no effect on presensitised, dark the negative The purpose of temperature, relative photopolymer plates. influence of temperature One could also and temperature, dark reaction condition results relative reaction There are and of humidity, and time plates. study the diazo on contradicting relative and could time also obtained. reaction be on such and humidity relative plates. predicted An on plates of and on such the plates. reaction humidity, optimum for these effect reports study the relationship between dark dark time and photopolymer is to experiment humidity, presensitised, lithographic working, this diazo time and plates. Variations in temperature, have of humidity, and storing using the BACKGROUND THEORY Light and sensitive transition A commonly metal used in the chemical transition reaction is an " H20 equillibrium increased dichromate allows much dark be on to of problem these with is photopolymer dark it plates the chemistry starting avoid which diazo such soluble The reaction. : dark not at in the hydroxyl of of expense reverse do which the reaction the direction. not coating show must possible. plates were reaction. would and amount the solutions plates. diazo of dark If the formed coating To dichromate, + reaction. make as reaction. 20H" Cr207"~ proceeds the chemistry behind with much reaction and reaction water the completely dry, the of is reaction. overcome solution chromate you Diazo a more or This is represented 2Cr04"" This is a dark of problem polymers soluble water salt without be can the metal make dichromate + have salts because it is easy to polymer involving systems mainly developed to To study the dark be necessary to understand The following photopolymer pages plates, deal first plates. Diazo Presensitized Plates Diazo resins first introduced were by the German chemist, 7 Peter Greiss, aromatic amino in 1858 . compound He such observed as an that aniline when or a primary toluidine was treated was a an with ice an unstable diazo group, compound It compound. (Di -N2- Diazo is cold nitrous known an arene as from French salt or diazo nitrogen). = azote product the contains begin group to ionic polar, the acid, diazonium for it called so azo highly a of was two; = solution and with Q the undergoes following U.V. Light ci" N2+C1~ s- But the problem It also undergoes of a + stable Diazo used in is Benzene a The benzene is a six atoms, hydrogen substituting the six chemist's to each More other hydrogen of or of which 'double* bond, coupler is of or chain atoms of benzene. carbon but a for merely atoms, that 'spare' atoms the ring coal-tar or of structure coal-tar compound a made for a the forms single by one or gives carbon more of Each additional benzene the atoms linkage. an of ring significance unused therefore dyestuff indicates atoms, each derived are substances attached The end enough. from the are the at stable obtained structures complex available adjacent the which double lines in the hexagon is in the ring has be shorthand )> hexagon. <C atom. for point unstable. group is not the of not need but is photoreproduction chemical itself starting used. carbon as the basic , only actually pair If this dark reaction. compounds it that is material more industry. of N2 benzene ring it is from benzene and the with : reaction rapid and complete a 8 greater stability than the with compounds straight-chain double bonds. In a diazo nitrogen atoms sensitive made reactive preparation to both light the first diazo sensitivity imposes The coupling (after I864 work of gave light and described possible but compounds; commenced and image but though remained interest. Then further research Company of that diazo West plate so-called did in not as compounds patent of compounds were 188915 Feer shown process Germany. was taken A. today a process gave positive commercial process. though to in 1920 pioneered by this light- attract 1 5 . by In fact the first out of a continued Kogel manufacture that Primulin become His using diazo processes development were and in the for nearly 30 years, the came and in in 1858). 1881 until The Primulin workable Wiesbaden, presensitized the Bevan. the diazo of not reproduction with neglected sensitivity was photographic ^ heat possible, Peter Greiss compound developments reported diazotype in 1890 Green, Cross, It It by used the diazo In 1885 Dr. sensitive. first was significant Vicille process properties restrictions. discovered dyestuffs. It is substances. photoreproduction certain the base for the Although these heat. and reaction to rise synthetic Berthelot he other many grouping is diazo forms hence and of This two contains substituting group hence diazo. , chemically very laboratory one compound, Much the Kalle patent firm in 1942. for a This was film with on an A diazo. realisation of plates with diazo market the aluminum web base. Principles give a presensitised working with components and fit to a stability to has a diazo it of wide decomposed, by which exist as system to that the recognise it has absorbed a diazo such. reproduction of an on a about other and newspaper either of diazo sufficient on that process radiation great reproduction or exposed and reaction loses . to the It is having been destroyed the no few final diazo of compound longer energy; has photo- a formation, it is compound a and requirements. change as types, and possible heated coupling dye various device For the purpose relying coupling the diazo to to couples compounds chemical meant a differing compound is as of given possible the by the to has is undergoes form dyes to may be variety compound of ceased to able plate brought compound diversity it made diazo few diazo a which speak to a referred a give is this It light actinic usual which components combinations flexibility When were working for surface aluminum on dye-coupling Coupling dyestuffs. materials negative In 1972 their development dyestuff is usually coupling Kalle the led to (negative) process working negative research And in 1951 pigments. substance different further later printing down negative of component. or year a was and work. offset The a first photopolymer film base acetate sufficient exists but what where in fact 10 has happened is ring containing two been split view the atoms nitrogen diazo reactive is substituent from the off substance the that ring. From group has itself is disrupted the diazo - On the contrary the benzene ring effect occur re- and as a result of compound molecules, into situation the This compound. can contain upto to regain to light. One groups. consists to be a group, also shown contributes a so water, which atmosphere show an increased is the phenols, one The substituent coupling than one diazo-coupler and summarised changes the factor the or or more be or process arises far discussed diagrammatically 17' : paper papers allowed sensitivity chemical again substitutions; a hydroxyl 'coupler', of dye in the combination. so new why diazo of must enter 'Dry' which component coupling energy to more one to therefore number changes diazo the water. 'speed' a ring carrying atleast -OH. from come and these of explains to reactions conveniently is simply radiation required formation the exposed that particular The of While energy into is the compounds. the survives substance substance benzene as of but the benzene ring simpler substance. promote and the largest phenol, formation, of a new second components of of a 7 % moisture Coupling a absorption second have been which in appears of point exist that sense broken down into or to ceased has - group chemists' the destroyed in the not in the benzene group are choice 11 H20 + \ Diazo Compound where Water + /V-OH N2 Phenolic Compound = X nitrogen, Apart from the substance, nitrogen diazo compounds: diazo highly give positive 2) The compound phenolic negative 3) The again While the be on giving a major used disadvantages of product can parts dye may be coupled This would be a exposure could be used formation, giving a diazo of positive interest then form of an form the there remains a in negative-working sensitizers is again avoiding the and If the colloids. the to chemistry in systems, sufficiently basic radiation used process. for presensitizing structure and negative in is may be exposure contribution of with actinic benzene ring for dichromated of is constructed effect process a operating exposure by produced formed field considerable can after dyes tuff. azo component photomechanical work which of methods process. nitrogen image, phenolic a process. the coupling as compound colored to compound liberated. three different residual diazo the of is gas are to halide = conversion There 1) The basic <\ , N with > constituents to change naphthalene 'inner the newly formed salt' sensitizer the double nucleus; between its 18 acidic part. the . but this original After 12 exposure an unchanged negative An with sensitizer image reactive substances which acid as a These a less are alkali The more which will negative image and exposure. plate reactive to form together in organic solvents, to find is not difficult leave the light expose the base it exposure of effect react is containing highly soluble and solution is, a as working sensitizers that polymerize, in negative leaving away compound used groups. substituent dilute or developing polymer to approach dissolve new design original nitrogen, molecules. dilute a off split large the to the leave to and used benzene-based diazo simpler to of is solution alternative somewhat is acidic produced which is wipe on hydrophilic. Diazo plate a them formaldehyde and diazo diphenyl as themselves directly zinc albumin, chloride. casein, and insoluble reasonable The following figure 1 presensitized, negative resins wear Diazos gum are amine stabilized differ from arabic to that have condensation in that light good for the working a lithographic of they converts ink characteristics shows working, and use Exposure light-sensitive. to in 19 ^ diazo like and presensitized the such receptivity for used of compound colloids are of are Most coatings. products with resins printing. diazo plate. 13 Light Negative i' ' << <r v < -* Diazo Coating Metal Support Conversion of diazo group into hydroxyl group, Exposed Areas Become Insoluble ra V///A DIAZO enough water soluble X///////A. PRESENSITIZED FIGURE 1 which polar PLATE are to not be 14 Photopolymer Presensitized Plates Photopolymerization first became preparative means of interest of to monomers converting a as As polymers. on early of Hoffmann 1860 as bromide. vinyl carried During of polymer products compounds was thiophene" such aldehydes, ketones, as iodoform. Such which 1930 's Murray in the printed free late circuit polymers, radicals. 1940' s J view of point designed for that showed on The need a use in for in the could light. of detecting photoresists of graphic be to the development with called naphtha. alketones means with "furfurane-pyrrol- of exposure as useful amines and photoresist, developed be Development industry. a consisted resists Photopolymerization became of It could to form photopolymerized great photo sensitized , of in 1926. sold resin, In the presence from the studied 1920 's in the Murray and condensation "Neokel," following preparation. Beebe iodine be photopolymerization decades several to polymerization continued the out the became the of photocross-linkable arts and, O A began in 1947 particularly lithography, of these polymers dimerization of based is cinnamic on acid the or principles its formation of truxillates Esterification of polyvinyl resultant in cinnamoyl chloride family photocross-linkable of pyridine Photocross-linking or esters photo- of trixinates alcohol solution copolymers the with 2S polymers causes which . with formation are of suitable a 15 for lithography electronics industry; reproducible resolution resists printed-circuit capabilities of energy-sensitive has 5 x in the IO"5 Principles of linkages. are solid are stimulus, carbon monomer point The of chemical with and the degree controlled by time, temperature, catalyst. The industrial is in the A plastic certain induced to main or number polymerize synthetic of the produce a of in one resin of solvent. by is concentration of of A substance polymerization and use the lower monomer. solid in changes for instance, normally induced monomeric under and insolubility is or appropriate dissolve solvents complete liquid, corresponding be transformed into and an Monomers monomer. gaseous, join together polymerization catalyst Under a long- cross without is may be the molecule, whatever or with polymer molecules might low melting a which molecules larger the solubility in process dimensions involving substances conditions. progressively larger liquid of compounds monomer the atoms, unit ordinary properties; submicrometers organic complex of simple under to several of geometries late 1970 's27. The basic quite 1940 's photosensitive or Polymerization rings or late in the m Polymers chains from image progressed The boards. of the facilitated cinnamate polyvinyl eg. in the used were polymers production millimeters of then Ultimately, . polymerization a chemistry industry. substances excitation can also be brought about by 16 absorbed of monomer achieves second its absorbs quantum molecule the of the first then unite or simplest case, a formed. By having substances, state a which mixture combine can with a so the energy which on to the which third, linear of it it energy, In doing passed a or chain complex more in is with combine long radiation molecule one when of monomer. molecule that is mechanism higher energy a activated can The radiation. and are structures In the on. so is polymer types two second eventually monochromatic of finally achieved. Image Formation In undergoing these changes, in the sense in the pattern properties from the to to majority of after The the of sensitizers printing somewhat Of thsse the proper and and are negative printed those of which involve inherently They are is the solvent used parts which or working. has been in encountered metal the liquid processing working lithographic circuitry a were Thus, not. negative photopolymers a important were a is physical most of selection systems situations. in a plates, engraving variety as and as plates. A successful is by application for 'image' The change. image formation no differentiate between the exposure, presensitized relief monomer. radiation photomechanical is layer, having different photopolymer main color visible monomer possible exposed step a in solubility; change it is of there monomer-polymer limited in the system substances for photoreproduction available as monomers. 17 For instance, plate and is convert to a liquid number of itself be coated risk of dried and on damage. of suitable transition from reason a after involve will not a and so a careful on tend to exposure For this condition. systems without in the as extreme be initial this place should could then be handled take solid it that so layer has can be photopolymer solvent and sensitive which substance monomeric support liquid to a practical suitable the changes radiation the temperature, As the the requirement, system a such would and exposure of effect Obviously solid. application value room at the glass a on spread difficulties. general solid be could condition; the liquid to practical To be to require manipulation choice in processing exposure. The coating on in this exposed be very limited in would of monomer a of support such cover sheet. and a and hence reduces the that photopolymerization it The is termination sheet of acts growing as an formed is between the sandwiched cover layer support oxygen radical barrier by chains oxidation. Photopolymerizable layers usually polymeric binder; stabilizer; a the areas exposed a photopolymerizable photoiniator; are type, two-dimensional image areas are and a dye. photohardened crosslink then insoluble of consist monomer; On a thermal exposure by formation a of to light caged- structures. The cross in solvents. The soluble linked non- 18 crosslinkable to action areas be can Polymeric binders hold the Sometimes the of ultimate physical properties resistance, adhesion, by the choice inactive and does affected is acrylates, binders. stability are of the binder. In general, The working mechanism as the photopolymer produce two different same diazo resin hydroxyl water water soluble. unexposed in the become on image different production and have better is insoluble no two the but diazo longer in the on polar exposure water will is the not light will In the the into to uncover a material to be enough areas. exposed attached. are group caused as some plate of such groups plates. which plate with resin effect in the resin treatment a And the aluminum areas. Photopolymers, quite The . convert polar, The diazo areas non- and soluble will plate will diazo the And the diazo group group. molecules sensitizer of binder the in attached are epoxy reactions light plate to be negative or binders, other Polymerizable reported. readily in cross-linking, participate methacrylates, In temperature flexibility, dimensional not . system. polymerized and binders have been active the of image resolution, as such a 29 determine the binders flexible film, the form together ingredients other in Properties images. or patterns relief provide chemical or solvent with removed when on the other exposed reaction resolution of than hand, to light. free undergo reaction It involves the radicals. silver a halide Photopolymer systems plates but have poor sensitivity be can 1) by . light of extended also The mechanism are produce a more two produce radicals are obtained by 34 homolytic radicals will free radical. We is negative All one type structure of an react thus ultimately, production with species free of one of that which is, of of a growing this molecular derive structure; . such as aldehydes, molecules density an chains which with reaction and Free bond. produce ar.d electron, electrons covalent weight IV light of reactive. stops monomer unpaired unpaired monomer As photopolymer has more reaction photopolymers of a two the high extremely or with a which fission radicals. increase in working under are have and as These . 33 follows^ is initiation than that by the which radicals free another usage. dyes^ and each the or photoinitiatcrs compounds, of absorption photopolymerisation efficient the light their limits called polymers sensitisers. spectral fragments, free called of in the polymer, These photoinitiators alone. there of spectral : range which molecules halogen ketones, of tacky are There the chromophore inclusion the by They of modification crosslinking 2) 32 ways^ the of range photopolymerisable absorbing two m the However, response^ spectral no These another meet one more is taking place viscosity in a plate. in principle acrylic from acid, the essentially molecular 20 H H ! I C 0 II C = C - I I H OH The double bond is getting involved in of capable photopolymerisation. Instead can an use organic alcohol as and reaction Light polymerises areas in areas can But a this washed does is reaction not slow a an in to an polyester water away using out in well have the acrylic practice-^ formation of and condition. image the non- unexposed solution An ester alkaline forms we acid plate. an give and The system. working we will in reverse will of photopolymer a acid organic work and derivative a monomer ester negative be with working ester This water. of with a the as image high pH. reverse large molecules. One type plates is with soluble a coating for lithographic photopolymeric of cinnamic acid ester of compound-^ in a but water organic soluble . in presensitised or wipe-on exposed parts of the solvent which dissolves organic coating become away the image is very tough, withstand long long periods suffers of runs. time from high On The plates prior cost of to This coating are use. materials and exposure is insoluble can to sensitised be light insoluble in the unexposed and resin epoxy solvents, plates. resultant an portions. used for the organic The the plates generally precoated and The process, and stored however, the necessity of for 21 using used organic solvents in Photopolymer processing. extensively for making for circuits printed plates are electronic components. Modern developments have more have and of water dark dark repellent also made reaction reaction on print remains diazo and the storing the plates. temperature and optimum image areas, for longer runs, but the to be humidity presensitized shows plate. Studying solved. photopolymer temperature figure 2 plates the resistant and And the dependence relative following photopolymer them photopolymer in abrasion still determining The and the made could plates will relative of these also problem the help in humidity for plates on be determined. the working of a 22 Light Negative " t lit Photopolymer Coating Metal Substrate Exposed Areas Become Insoluble Photopolymerization production of 1ZZ. PHOTOPOLYMER free Y/r/////\ PRESENSITIZED FIGURE 2 PLATE and reaction radicals 23 LITERATURE REVIEW The concept 1950' in the early other written the dark of s dark reaction seems when the number reaction of are only diazo and photopolymer a coated presensitised Systems' dark reaction, of most articles on Even dark the popular and them deal of plates. coated few written material 'Light Sensitive on But cited. dichromated there extensively are materials most been have to with today reaction of plates. Jaromir Kosar deals by with emphasis bichromate on plates. Some of the earliest the Lithographers Technical Progress titled 'When to the discussion is (of the humidity, and low pH reaction. The article dependent on is, dark factors 1957 TAGA 'The function humidity. of the The the in the publication of specific the had only that an dark reaction temperature introduces the concept all it. the is That three zone. article rate reaction effect when 'danger' reaction two variables; paper factors Here dark up that dark state problem a are kinetics Here the colloids". it to was relative speed can from there reaction'. temperature, coating) on of becomes influencing on goes product reaction The Beutner the how high are Research February issue trouble from dark expect about reaction (LTF) Foundation In their I965 publication. one in dark articles by Grant in bichromated is found to and of C. be a relative 'half life' in 2L lithographic period fixed which the that such we exposure, in the plate can About paper goes to cover presensitised been on is reached. enormous and In 1969. what effect in one or two diazo and other in its does type seem, relative humidity Topics in Current the working deals about with The photocrossl article ink able polymerisation, when a of and diazo polymers and system Dr. polymers are Production*. He is a out above have an in the way staling rates". an good source systems. and of It photopolymerisation that exposed to with and photo- photograf ting and in the to extended published concludes says, the between photopolymers Julius Silver dealt plates plates is photopolymerisable containing to Photopolymerisation the differentiates presensitised Magazine of additive been photopolymer photocrosslinking, photocrosslinkable In 1982, of development the which of high their Chemistry Polymers', an there plates ' a conclusions affect by Dr. J. L.R.Williams titled, information occur no with equation pointed that however, of systems. and has a half-life an at As plates. infancy steps presensitised the work "Recently diazo hours for stand the as determine Photocrosslinking also point difference between different temperature article It The this derives say, still increases two step define to plate a also coating temperatures. let we paper to used the bichromate this work solid question. be could If terminology. can monomers or light. the dark reaction January issue of 'Book " The fogging is while of plate. of a to problems in Dark retain will These residues and increase lead to that of by fogging do not damage is so without to leaving fine come. and after plate to are look great visible roll the with to gum by type is high image in the along is . . reaction unexposed absorption It . to areas dark by about reaction. in the of also subconsciously thereby the plate promote reaction processing cannot Usually without good dark after the indication deal While running film resin almost and residues. the both ink.... different that to the scumming. affected up well processing. renew the non- will combination subject dark coating compensate by This is due plate the of type temperatures since coating interfere to that ....Plates the plate, of is brought accelerate cause a somewhat elevated the pressman water which are eventual waterfeed absorption look the of solubility significant the will the gum of are diazonium that type are which can which one photopolymer and reaction, greatly reaction residues reduces areas. dark presence humidity with The extent. environments The humidity. plates some is resin in the photopolymer a to diazonium the are some subject storage the and reaction possible There resin dark of with occur readily very problem declines of the and be and unless processed plates of trouble left on the ability of the gum the plate 26 actually becomes receptive to ink in the an article non- image areas. Also published Encyclopedia Polymers'. of The polymerisation in 1982 Chemical article and in the Kirk-Othmer ' Technology titled, goes leads was to into a the lot chemistry of developments in photopolymerisation Fhotoreactive other of photo- references. Recent and their uses are articles about dark reaction also cited. There of and diazo and temperature The dark also misleading photopolymer the Graphic statements on are such and plates. Arts Manual as, reaction. examples "photopolymer relative articles are The Lithographers Manual plates where are one not can fine affected by humidity". mentioned above are the better ones cited METHODOLOGY For the and Kodak purpose photopolymer lithographic plates these were plates The and plates l/2" pi at e from the into small batch. same pieces hole was were then subjected variables plate reduce diazo working, negative small plates temperature different 37 . maintain^ punched about of at one 6" of end long the the are given A The relative pH was salt solutions humidity they used were RH Sodium Dichromate 50 % RH Sodium Chloride 75 fc RH Potassium Sulphate 95 % RH salts the placed and of solutions the slushy passed with made the was the at the through mason onto solution humidity inside the closed were then transferred relative was using for the supposed to below. % saturated of was by controlled 30 string then the levels various The temperature humidity. And solutions. and 4 teaspoonfuls maintain oven. to Magnesium Chloride Super mentioned an salt experiment relative and in controlled was cut To chosen. Algraphy . These then chosen Howson experiment presensitised, were were A wide. this of jar. string on the with a mason used required hole The lid the in above jar. ^.bout each jar level. in the plate and the mason jar of outside. This set-up to 2c holds the plate contact was position levels at in the maintain a and in oven appendix which 85, 95, 75, of the shows relative specific does The solution. salt inside the placed controlled to the with table 1 in not bring mason jar the plate the with the temperature and 115 humidity plate was The F. degrees salt various in solutions used various at temperatures. Inside each subjecting the relative with a Dupont gray was source a a was travel source distance were too the watts 70 to Extreme of pressure, number The plates read There of off were temperature, halide A 500 with of of for watts 50 plates for units in the exercised using strokes, diazo plates a travel each plate. at For developed automatic to they plate these process plates and so on for developing wiped dry and each the as less from at halide light or then gummed, same the amount each solid plate. 3 different time periods, 4 The light more were and in this used used. hand were and integrator light the metal light were plates was possible as a platemaker. multi-head processed care uniformly step was the be as plate. units in exposed photopolymer 45", exposing, small processor. the temperatures The light integrator metal 45". of After hung. were various were scale. same plates After they for used of diazo the 50 plates the Douthitt a distance was to plates humidities experiment jar 3 mason different levels of ^ different levels relative humidity 29 giving these a total conditions plates 48 of exposed 3 and combinations plates developed in solid steps humidity, types of and and temperature, solid plate. steps and For variables. leading used were With the data collected, of us to a each sum of of 144 all. curves solid time. were steps This plotted and was between the relative done for both 29a RESULT The data the As is in the curves can plotted from the collected be following seen, against for both the diazo dark reaction of humidity. diazo and various the relative photopolymer And plates can be used photopolymer temperatures, at solid the step general could trend not of to plates, relative At high temperatures and be read, the plot the and the of conditions and the relative deviation, normal relative curves. time, and represents graphs humidity, arrows steps, plates. compare from solid humidity, temperature room by represented The horizontal dotted line in the condition to used pages. temperature, and was experiment at the time. humidities have been when used to the indicate 30 VA On W EH < 63 >h VA EH O- M w w n M CA s fe :=> o CO M Eh W M Ul !=> X w > O Z w H CO O t-i fe *Oa En W K < -U< yA W O < cr ta dais anos CJ 31 In On W Eh < >* VA W W EH M O- CO t-H ^1- s fe VA 00 M EH 5 w t-H X OS CO ^> w > O s w M CO M fe w O Eh 1A < CU h3 W o (X < M Q O CA vo va dais anos 32 VA ON w EH < VA O- >H EH M U w Q tD W CO M fcH M X K w > O s w 1-H CO M >A s fe VA ON O VA w > M EH < fe w OS fe vA W 04 o CS3 < o <Vv VO VA ^.is a nos - .* \~i 33 w Eh < Q W CO M fe o VO w OS VA CO :=> o w 1-H CO fe w OS fe o IS] <c VO VA dais anos 34 VA w VA O EH T-t < ti Q W x OS VA Ov fe O o (A O- CO H Eh w l-H OS z> CO o 2: w 11 CO fe w OS fe o HA CO -VA VA vo :is anos (SI 35 VA w bH VA O < ti .H Q W 00 x OS W va \& ON o VA fe O OS z> C5 M fe CO M Eh M CO 2= W CO W OS fe o oa VA 00 < Q VA VO >A ^is anos 36 w Eh Q W CO ON x OS W w. VA OS CO o w M CO fe w OS fe o CS1 dais anos 37 w Eh < a O CO x OS w \& VA ON OS CO o 2; w l-H CO fe w OS fe ~o csl < vo siA dais alios 38 VA w H < 13 Q W T-t Ul tH l-H CO >H w OS Eh M CO < n :=> 2 o W M CO fe o <A VA O- fe OS fe o < dais a nos 39 w < ti Q W co >H < CJ ?M CO rH H EH W fe S3 o M 1-H CO fe W co 3 fe "* OS fe o < >A vO dais a nos 140 _tA w Eh ' < -ti Q W CA CO tH EH CA CO >H < W l-H OS E3 o CO M CO fe w 2S W OS fe o tSJ < VO VA dais anos 41 VA w H < ti Q W t-t co M Eh W M OS CO < :=> (A o Z W t-H co fe o CO VA CA fe w OS fe o IS! < 42 - VA w fcH < t-H fe Q W VA x iH OS CA CO >H < fe o CA CO M EH W l-H OS :=> CO o w M CO fe 2: w OS fe 0 < I VO va dais anos 43 w Eh < ti Q W VO OS \& o VA CO T-i x EH CO >H w HH OS co < :=> 2S a o W M CO fe w OS fe o 1SJ < Q 44 .VA < ti Q W {>- ._ <A CO >H < to W OS to 2S w to w os cu o dais anos 45 *A w Eh <d ti Q W ON to >H w OS CO M Eh M CO < u t=> C3 2: w M CO x H OS CA VA ON fe w OS fe o < p dais a nos 46 w VA EH ON < ti Q W CO VA EH O- M M bH fe CN M T~l s fe o in z > w X OS :=> CO w > o OS fe M fe VA O VA M M -W w H OS < w ti g OS O CA o fe o Eh O X fe dais anos 47 w Eh VA < ON ti Q W VA O- >H Eh M CO 0 CVJ M fcn M CO w 2: w X OS CO :=> w w > 0 OS fe M EH fe a M S fe VA 00 O VA .O -CA M OS < w ti ^ OS t-3 0 fe 0 Eh O Z77jS anos 48 w H VA ON < ti Q W VA O- >H EH M fe to M H CM H to P> W 25 W X OS to p> w OS fe M rH S fe VA ON o VA w > o M Eh fe rH OS < w HH p w OS fe O CA o Eh o X fe faas anos 49 w VA fcH ON < ti Q W >H VA O- fe M fe co M fcH EH l-H CM CVJ ? o VA o VA O CA r-l CO I=> w 2S W X OS CO p) W w > o OS M fe M EH fe PC < w ti p OS ?3 o fe o fcH o X fe o> ,s anos OO 50 UN w Eh < VA O ti Q W to CA CM x to 2: -os VA ON -?. fe O o CA W OS w > w to o os M fe fe OS VA CO o fe o Eh o X fe - s anos AA 51 VA w Eh < ti 'VA P fe w iH ^t CM x os \VA ,ON fe O o VA to H EH M CO W z w OS to p> w t5 M OS fe fe OS w va 00 rH o fe o EH o X fe -VA cs ON ^t-s anos oo 52 w Eh Q W CO x os .fe VA CM to W 2: w OS co M w OS fe o VA fe os w r3 o fe o 6h O X fe dais anos 53 VA W EH < ti 1 vh o fe W tH MD CM x to M EH M to 2: OS VA ON VA fe O W w OS to to o OS fe rH ON w fe OS w VA 00 o fe o Eh o X fe -VA <S- dais alios 54 VA w Eh < ti Q W to rH fe CO o - VA " CA Q O- CM EH M to W w OS co X o w M Pr fe fe OS -w o fe o Eh O X fe ON sis-xs anos 00 55 _ va w EH < Q W to M En CO CM M to 2: fe ;CA o to W w os to < VA 00 Q w o M OS fe fe OS w o fe o Eh O X fe _ HIS anos Td 56 w Eh < Q W IO M Eh ON fe to >H o CM M to W z w OS to w < VA OS ON M fe fe OS w 1-3 o fe o Eh o X fe j^s anos 51 VA w Eh < ti Q W to o CA _fe to z o CA VA to w w OS to < w a OS fe OS w o fe o Eh O X fe ON j'j-ts a nos oo 58 _ >A w En < ti Q W to CA co CO >H W z w OS CO < X o w x OS CA o CA -P os fe os w rH o fe o Eh O X fe ON dais anos 00 59 va w Eh o w to - CA CO < CM CA to m z w os to x fe OS fe fe OS w r3 o fe o EH o X fe jais anos 60 5< >k -vA w Eh < A Q fe u. a &H CA CA x OS t- (A . VA M CO CO >H W Z w OS to < Q X o os fe fe OS w r3 o fe o IL. EH o o X fe i I I o^ 00 -zzs anos 61 w Eh Q W .to Eh i-i CA to W OS X o M ui Z W to w OS fe fe OS w r3 o fe o EH o X fe dais a nos 62 STATISTICAL DATA ANALYSIS The relationship between two determined using the formula which r sample variables (x,y) can be (r) correlation is, S = S xv .S xx yy where, n v\ S n2xi2 x-): (aZ " xx n ' S = n = Sxy relationship step on relative and the formula gray set of The variable and values, x reaction and dark The at say here in terms used of determine to the (indicated by the solid dark reaction reaction time of calculation indicates solid and negative 75 degrees F the y) temperature, presensitised, plates. yi (Zxi) (I be can scale) humidity, lithographic " )2 y. j-fr dark between photopolymer reaction ( - n.Zxiyi above o 5" y.2 7*1 yy The n M 0 o 5 is and relative step. both and diazo working, as for follows, for a diazo humidity, one plate. and y dark 63 X. x. y. ^l 1 30 50 2 y- l Ji 900 75 95 5 5 5 5 5625 9625 25 25 25 25 250 20 18050 100 2500 2 = ( 62500 Z (-1 Sxx syy = 4 (18050) = 9700 = 4 (100) - 62500 400 - 0 4 (1250) = Sxy - 250 0 Sxv = r s = = ODP 150 250 375 475 1250 r\ Tl 11 Vi '' = .s xx yy 0 0 indeterminate indeterminate )2 y = 40 64 Here the variation dark lOOr the of reaction represented indeterminate Similar which to determine at for experiment temperature The level the at each the lOOr calculation relationship each of results tabulations the of 2 value will also given in detail When the curve was -romnoi-ntn-rp. the % ve see at every we the temperature The in the horizontal humidity, when have plate and showing and the out would enable any in lOOr p Also used. for us and reaction 1, 3 at and determining humidity relative calculations pages. dependence relative .,,.,.r a an 115 degrees F and useful presented are case are repeated well. as in the following x-axis be The obtained find calculated temperature. are the to This reaction plates not 4 temperatures is is this is 85, 95, conducted. performed to performed of to humidity. between dark photopolymer The was reaction % case is in this which calculation relative are due step, the or is in this the relationship between dark humidity relative days. in changes dependence which solid because dark calculations the at the to above different temperatures at % the us the by In the value due variations 5 gives dependent variable, humidity. relative each value in the independent variable, variations value p of or in the form calculations appendix. line parallel straight dark reaction time could manufacturers on not 'indeterminate' relative of readings. would humidity be like under This to extreme conditions. Hence the temperatures, under which dependence humidity, which have we dark of or reaction time, least dark indeterminate an be can reaction increases the dependence increases. That temperature, for the is, at takes which more And or dark for the value time, as at the reaction time % relative on reaction % and under conditions as place. dark humidity, 'value' temperature, the higher the relative plates on considered of humidities, relative % the the value variable any worst takes condition place. 66 DIAZO PRESENSITISED PLATE TEMPERATURE % Dependence Relative 1 Dark Reaction of Humidity day at 3 days 5 day: indet. 75 indet. 85 indet. indet. indet. 95 58 90 115 87 RELATIVE HUMIDITY at % 1 30 indet. 77 77 50 75 95 75 95 115 30 % RH indet. indet. indet. indet. 5 days indet. indet. indet. indet. 91 77 at of various 50 % Dark Reaction Temperature on RH 75 % RH 95 % RH indet. indet. indet. indet. indet. indet. 15 75 0 75 75 _* % Dependence of Dark Reaction on Time at various Relative Humidity 75 UF 75 95 3 days % Dependence RELATIVE HUMIDITY 30 50 Dark Reaction on Relative Humidity 94 Time 85 of various day TEMPERATURE F 58 58 _* % Dependence Temp, on Temp. various indet. indet. indet. indet. s were F 95*F indet. indet. indet. indet. indet. 75 75 0 fogged completely 115 F indet. 75 15 67 PHOTOPOLYMER PRESENSITISED PLATE TEMPERATURE F % Dependence of Dark Reaction on Relative Humidity at various Temp. 1 day 3 days 5 days 58 58 indet. 19 19 75 58 85 84 95 115 58 RELATIVE HUMIDITY % indet. at 1 30 50 . of various _* Dark Reaction on Relative Humidity day 3 days 5 days 9 9 47 47 47 indet. indet. 13 75 95 77 9 .08 % Dependence of Dark Reaction Time at various Temperature TEMPERATURE F 9 % Dependence Temp, _* % 30 50 RH % 75 % RH RH 75 75 75 85 0 0 100 0 95 115 75 75 75 75 75 75 fo Dependence RELATIVE HUMIDITY Time 75 at of various 95 F 100 0 0 0 75 75 75 75 43 11 30 50 75 75 75 95 did not hold on 95 % RH 75 43 11 _* Dark Reaction on Relative Humidity 85 F F on to plate 115 F 75 75 75 _* cc DATA ANALYSIS The results the also obtained photopolymer temperature published and be cannot of a soluble high diazo areas. coating The be material weierht this and binder and some to and At to on the affected the ler humidity. 95 % as that humidity plates, a on the seem to a diazo the (ability exposed resin the of unaffected the humidity diazo the molecular developing hand, other be for unexposed of a But moisture relative at plate plate. degrades remove increases in the high coupling differently They to coating at solubility of was in figur 35- shown diazo to on consists relative the fogged. plate a and relative condition such least held material oehave and totally when the plate) :r_~ F is plate at the fact temperature a of reaction the such it difficult of The dark to 115 degrees polymer makes reduces relative proportion the coating ::..; and in changes to opposed plates. coating generally hold with two experiment stability due at as temperature coating to could as and humidity have, however, the limit. used the The diazo at And reaches processed a these increases in the purposes and humidity, by diazo the that influenced are relative on humidity. humidity it and and effects plates simply fact reports. different relative plates relative Temperature diazo the confirm solvents. also undergo high temperature more dependent on 69 relative a high humidity humidity they subjecting the are Photopolymer plates There is holds the layer of shewn in figure 36. relative layer humidity disrupts and interface. exposure washes And and away, 95 % a are humidity relative The processed humidity. relative at high affected. they when a at tetter the But plates stable. remarkably construction. to lower and but plates the plates behaved They very adversely plates 115 degrees F even are away from washes coating after temperature. on temperature than the diazo relative at than thin layer a It water the staying on both be could of the the the binder the through adhesion polymer following polymer aluminum theorised permeates polymer of onto the of generally photopolymer instead from are at that the at after exposed and plate as high photopolymer the metal-polymer due to processing, it hardening plate which unexposed areas. simply 70 High temperature and Diazo relative humidity degrades the diazo Coating coating. Soluble Binder Polymer Aluminum DIAZO PRESENSITIZED FIGURE 35 Water at relative Photopolymer PLATE high humidity through the disrupts photo-adhesion at the metal-polymer interface. permeates Coating binder polymer and Water \ Soluble Binder Polymer -- - MER PRESENSITIZED FIGURE 36 PLATE Aluminum 71 CONCLUSION The data polymer plates humidity, at However, plates more better humidity. only the off using at long as a photopolymer plates the and time, and results could relative plates are and be the diazo relative stored humidity is that low. is, relative stable is, you on than are temperatures. plates at that dependent humidity, even relative diazo the more higher at and plates; are is conclusion higher plates reaction due to time. the a higher temperature; low temperature photopolymer as at for better Hence, stored humidity dark humidity at plates photo relative and and photopolymer photopolymer even temperature on relative using diazo off plates high than the stable relative and undergo conducted dependent a Whereas the the diazo better at also humidity relative is plate humidity. are and plates the experiments of that the diazo you These high temperature In light that diazo influenced by temperature are time. and are indicates analysis should while be the high temperature 72 RECOMMENDATIONS FOR FURTHER 1) Dark reaction photopolymer 2) could be studied between different plates by various manufacturers. The difference in dark reaction, positive RESEARCH working and negative if all, between plates could at working diazo and be studied. 3) And most which important have determine of undergone the reproduction. effects all one could print different levels dark reaction of has the with dark on plates reaction tone and 73 APPENDIX A 74 APPENDIX A The various saturated salt relative solutions humidities at maintained different by temperatures different is given below. Magnesium Chloride 67.10 degrees F (19.53 degrees C) 33.4% RH 118.56 F (48.09 C) 31.4% RH Sodium Dichromate 67.68 F (19.82 C) 55.5% RH 117.16 F (47.31 C) 48.0% RH Sodium Chloride 68.45 118.94 (20.25 C) 75.5% RH F (48.30 C) 74.9% RH F Potassium Sulphate 67.66 F (19.81 C) 97.1% RH 118.51 F (48.06 C) 96.0% RH As - 5 used can range of namely, be seen the the relative relative 75, 85, 95, humidity (RH) humidity and at the is various 115 degrees F. within the temperatures 74a APPENDIX B ( c Ar'PENDIX 5 (Calculations As determining ) lOOr lOOr2 the of by represented temperature, Now we proceed humidity, calculations for the Diazo at 75 degrees F F degrees 1. 1 - and J7\ and 3 time 150 9025 25 25 25 25 475 18050 100 1250 900 75 95 5 5 5 250 20 625 and x. y. 2500 5625 (Z I'-* are 250 375 yi5 = 40 diazo constant then ^i 5 = And the presensitised 2 2 30 X time. days l reaction- variables for 5 days x. is dark time. Presensitised Plates *i Xn)2 case independent temperature % the independent the temperature, constant xi 50 ( T 3, on calculations constant of value our and photopolymer constant - the to at and in the and humidity, on plates variable variable dtep, solid relative presensitised relative dependent The dependent variable. is the mentioned already dependence 85 for on to similar plates. 76 ixi)2 nZxi2 = sxX xx ( - \ 4 x ITT (18050) - x 62500 9700 S Ty.2 = (5y.)Z n - 4 (100) 400 - 0 S = nTx.y. xy -r 4 = r x - x (1250) - ) (2T t=i tfrr 1 (250) (20) (Jx. y.) x Sxv Sxx*Syy 0 = 0 indeterminate = 85 degrees F 95 5 daj - 1 'i yi Vi 150 5625 25 25 25 9025 36 570 yi 30 50 75 95 5 5 5 6 250 21 18050 62500 F 900 2500 - 2 *i2 xi = degre es 250 375 1345 = 441 1 day s = 4 = 9700 = 4 = 3 = 4 = 130 = 130 XX S yy s (18050) (ill) xy r 441 - (1345) 62500 - (250) (21) - (9700)(3) 0.7621 lOOr 95 58.08 .2 = degrees F % 3 days - 2 2 xi Vi x^i 900 25 25 150 36 450 Xi Yi 30 5 5 2500 75 95 6 7 5625 9025 49 665 250 23 I8050 135 1515 50 250 (2>i>2 (|Xi)2 = = 62500 i-' in S = 4 (18050) xx 9700 - 62500 529 ?e 4 = 3yy (I35) 529 - 11 4 = Svv (1515) (23) (250) - 310 310 (9700) (ill 0.9490 lOOr2 90.07 % = yi2 xi y. 30 50 5 5 5 X. 'l 75 95 250 xiyi 1 900 2500 7 5625 9025 22 18050 25 25 25 150 49 665 124 1440 250 375 (Zy^)2 iZH)2 = = 62500 t--l Sxx syy (18050) = 4 = 9700 = 4 = 12 (124) - - 62500 484 ^ 79 4 s (1440) xy (250) (22) - 260 260 = r (9?00)(12) = 0.7621 = 58.08 lOOr2 115 degrees F - 1 % day yi2 xi y 30 5 6 6 7 x. . Jl 50 75 95 Vi 1 900 25 150 2500 5625 36 36 450 9025 49 300 665 .n.. (iXi)2 = Sxx syy Sxy Itt 18050 250 E 62500 (18050) = 4 = 9700 = 4 = 8 = 4 = 260 (146) (1565) - 62500 576 - - (250) . ... 1563 (24) = 576 eo 260 (9700)(8) O.9333 lOOr2 87.ll % = Diazo at 30 % RH - 50 % RH - Presensitised Plates constant 1. 3 3. and *i2 xi yi 75 5625 7225 9025 13225 25 25 25 25 425 475 U5 5 5 5 5 370 20 35100 Too I850 85 95 Vi r\ = ( 136900 575 Z Yi i (35100 = 4 = 3500 XX 4 syy sxy 375 y\ *i>2 in s time 5 days xi2 (X and days 5 and humidity relative = 0 = 4 0 (100) (1850) - = i 136900 400 - - 37 0 (20) )2 = 400 ei o o indeterminate lOOr 50 % RH - 2 indeterminate = 1 day y. J 75 115 5 5 5 6 5625 7225 9025 13225 "370 20 35100 85 95 (Zx.)2 = Ui Sxx 2 x. l xi l yi xiyi 25 25 25 425 475 36 690 TTT 19^5 375 )2 136900 = 1 = 4 = 3500 4 S (35100) (ill) - 136900 441 - yy 3 sxy - 4 = 90 (1965) QO (3500)(3) 0.8783 - ( 370) (20) 441 52 lOOr 75 % RH 77-14 % 3 days - 2 x.2 xi yi 75 115 5 5 6 6 370 22 85 95 yi Vi 5625 7225 9025 13225 25 25 425 36 36 570 35100 122 206*0 i = 690 (Zyi> Xi)2 (,Z 375 136900 I71 4 XX (35100) - I369OO 3500 4 (122) 484 - yy 4 4 (2060) xy 100 100 (3500H4) 0.8452 lOOr' 91.93 % - (370) (22) = 484 75 % RH - 5 days 2 x.2 X. y. Ji 1 75 xiyi yi i 375 115 5 5 5 7 5625 7225 9025 13225 49 425 475 805 370 20 35100 125 2080 85 95 (ix,)2 = 25 25 25 (I 136900 i--> 4 (35100) XX syy sxy r = 3500 = 4 (124) = 12 ' 4 = 180 = 180 (3500)(12) lOOr2 0.8783 = 77.14 fo x 136900 484 - (2080) = - )2 y^: - (370) (20) = 484 ^ 9 5 % RH - 1 dav yi2 Xi2 xi yi 75 5 5 85 xiyi 5625 425 6 7 36 570 115 13225 49 805 370 23 35100 135 2175 95 n (Z 375 25 25 7225 9025 h \2 Xi) y,)2 == 136900 (2 L'-i i-i Sxx S = 4 = 3500 = 4 = 11 (35100) (135) - 529 - yy 4 (2175) xy 190 190 (3500) (11) O.9683 lOOr2 = 93-77 % 136900 - (370) (23) = 529 5 Diazo at 75 constant F degrees 85 degrees F F 95 degrees - temperature and relative 30. 50. 75. and 95 30. 50. and 75 % RH - 30 - 115 degrees F Presensitised KLates - and 30 % 50 % RH yi2 Vi y 15 5 3 5 5 15 9 RH RH xi2 xi # humidity 5 15 25 25 25 25 35 75 45 1 9 25 n (Tyi)2 (I x,>*.- = 8i i=i l'\ sxx syy = 3 (35) = 24 = 3 (75) - - 81 225 0 Sxy r = 3 (45) = 0 = 0 - 9 (15) 0 indeterminate 225 6 lOOr 5 2 indeterminate = F degrees - 9 5 % RH 2 2 xi yi i 5 5 6 3 5 xi yi Vi 1 25 25 5 15 36 30 ~^6 50 9 25 To" 35 9 (Z 1 = (Zyi)2 >2 = Xi) == 81 U' 1 Sxx syy Sxy = 3 (35) = 24 = 3 (86) " 2 = 3 (50) = 6 24(2) 0.8660 lOOr2 = 75 1 81 - - - 256 9 (16) 256 87 9 5 degrees F 7 5 % RH - x^ XJ yj xi yi 1 5 6 5 1 25 5 9 36 18 25 25 25 3 5 To" 8"6* 9 35 (Jx,)2 = (Zyi^ 81 3 (35) xx = 256 81 - 24 3 (86) yy 256 - 2 3 (48) xy - 9 (16) 0 (2) 24 = 0 = 0 ?S lOOr2 95 degrees F - % Q5 RH 2 *i2 xi ^i 1 6 3 5 yi Vi 1 36 6 7 7 9 25 49 49 21 20 35 13^ "52 35 cc )2 ( I 81 = x. * t*i ^oo = (I J- .*' 3 (35) XX 81 - 24 3 (134) yy 400 - 2 3 (62) xy 9 - (20) 6 24 (2) 0.866 75 % lOOr2 = 115 deerpfis F - 50 % RH Vi x- y. xi 1 6 1 36 6 3 5 5 5 9 25 25 25 15 25 So- TZ TO 35 (Zyi)2 (Zxi)2 = r = 81 1 -' t-i xx 3 (35) 24 - 81 256 PC 3 (86) yy 256 - 2 3 (46) xy (16) 9 - -6 -6 24 (2) -0.866 lOOr2 75 % = - 75 % RH 2 2 xi yi xi yi Vi 1 6 6 7 1 9 25 36 36 18 49 35 19 35 121 59 3 5 )2 (Z XX x. = ( 81 3 (35) Zyi)2 81 - 24 3 (121) yy 2 - 361 6 = 361 9C = Sxy 3 (59) (19) 9 - 6 (2) 24 0.866 lOOr2 75 % = Fhotopolymer Presensitised Plates at 7 5 degrees F 85 degrees F temperature constant 1 - 3 days - yi2 Vi xi yi 30 9 9 9 2500 8 9025 81 81 81 64 35 18050 307 50 75 95 250 1 900 5625 *r- 270 450 675 76O 2155 2 (Zy,)2 (Zx,)2 = 62500 = <:l syy time day x.2 Sxx and (I8050) = 4 = 9700 = 4 3 (307) - - 62500 1225 12 91 4 = Sxy (2155) 250 - ( 35 - -130 -130 9700 (3) -0.7621 2 58.08 = lOOr 75 degrees F % 3 days - HZ x.2 xi y. 30 10 10 10 Ji 50 75 95 250 300 5625 100 100 100 9 9025 81 855 39 18050 381 2405 900 2500 = 62500 (I8O5O) = 4 = 9700 4 S (381) - . 62500 1521 - yy = 500 750 )2 (Jx.)2 Sxx Vi 1 3 (2405) 130 - 250 (39) = 1521 92 -130 9700 (3) -0.7621 lOOr2 58.08 = 75 degrees F 85 degrees F - % 5 days 5 days - 2 x.2 1 yi Vi 10 900 100 300 5625 100 121 500 75 10 11 2500 95 9 9025 81 825 845 250 "4"0 18050 "4"02 24?0 xi yi 30 50 n )2 \2 (I V - 62500 (Zyi X i-i L'i Sxx S (18050) = 4 = 9700 = 4 = 8 = 4 (2470) (402) - 62500 1600 - yy Sxy 120 -120 9700 (8) -0.4308 - 250 (40) = 1600 c3 lOOr2 I8.56 = 8 5 degrees F - 1 % day 2 2 Z 100 100 300 500 30 75 95 10 10 11 11 5625 9025 121 825 121 1025 250 42 18050 442 2670 xi 900 2500 ( 62500 Xi)2 = i-i S Vi yi 50 ( yi xi Z yL) t-i = 4 (18050) - 62500 9700 s = 4 (442) 1764 - yy 4 S = 4 (2670) xy 180 180 9700 0.9138 (4) - 250 (42) = 1764 9 5 degrees F - 1 day h2 xi2 xi yi 30 9 9 9 7 50 75 95 Vi 81 81 81 900 2500 49 675 665 292 2060 5625 9025 18050 250 270 450 1 * (Ix,)2 = S = ( 62500 4 (18050) - Z y,) 62500 9700 S = 4 (292) 1156 - yy 12 S = 4 (2060) xy -260 -260 9700 (12) -0.7621 lOOr 2 = 58.08 % - 250 (34) = u56 C 95 degrees F 3 davs - 11 5 degres F - x.2 xi yi 30 75 95 9 9 9 9 9025 250 16 18050 50 <!*i>2 = Vi 1 81 81 81 81 900 2500 5625 2 62500 (Z i syy = 4 = 9700 " 4 675 855 2250 i-i Sxx 270 450 (18050) (324) - 2 yL) = 1 62500 1296 - 0 sxy r = 4 = 0 = 0 (2250) - ; 250 0 inde- = terminate = inde terminate lOOr2 (36) = 1296 1 day 96 115 degrees F - 3 days y2 X y. x. Ji i 30 ID 9 5625 9025 250 37 18050 v2 Sxx syy 4 = 9700 = 4 855 343 2325 = (18050) (343) - 62500 1369 - 3 4 (2325) = 50 .io. 9700 (3) 0.2931 = 750 81 8.59 270 (Jy^2 = lOOr2 100 62500 = = Sxy = 450 2500 75 95 xi} 81 81 900 9 9 50 Vi 1 % - ;250 (37) 1369 Photopolymer Presensitised Plates at 30 % RH 50 $ RH constant - 1 day - 1 day relative humidity x.2 Ji Vi i 75 9 5 10 95 115 9 9 5625 7225 9025 13225 370 37 35100 81 675 100 850 81 81 1035 343 3415 K xi) )2 = (Z yi 136900 i-1 4 Sxx (35100) = 3500 = 4 = s = (343) ,- 13690c 1369 - 3 4 (3415) xy -30 ^IP_ 3500 (3) 0.2928 J. V V i. 855 n ^2 i,:i syy time yi2 y. xi (I and .57 f - :370 (37) = 1369 98 30 1 RH - <?o f RH - 7^ t RH - 3 days 3 days 3 days x. 2 y- 75 io 750 81 81 81 765 95 115 9 9 9 5625 7225 9025 13225 100 85 1035 370 37 35100 343 3405 Ji y. ^i l Kl N.2 (I 2 xi xi} = ( 136900 L=* = 4 (35100) - 1369OO 3500 4 syy = = sxy (343) 3 4 (3405) -70 = r -70 3500 = 2 1369 - (3) -0.6831 '-6.67 % - 370 i^i 855 y\ ^Ty^2 t-' Sxx x.y- (37) = 1369 CO 30 50 % RH - RH - 5 days 5 days xi y. 75 10 10 io 85 95 115 "4"0 xiyi yi l io- 370 2 x. Ji 750 5625 7225 9025 13225 100 100 100 100 1150 35100 400 3700 850 950 n )2 \2 Xi) = = 136900 i-i t5' Sxx S = 4 = 3500 = 4 (400) (35100) - 136900 1600 - yy ~ Sxy = 0 4 (3700) - 370 0 0 0 1 = indeterminate = indeterminate nnr2 (40) 1600 ICC 75 % RH - 1 day 2 *i2 xi H 75 9 85 11 95 115 9 9 yi 5625 7225 9025 13225 Vi 81 675 121 935 81 81 1035 855 334* 370 (Z 35100 3500 xi)2 Sxx = = y)2 136900 4 (Z (35100) - 136900 3500 S = 4 yy (364) 1444 - 12 Sx = 4 (3500) -60 -60 3500 (12) -0.2928 lOOr2 = 8.57 % - 370 (38) = 1^ 101 75 % RH 5 days - ^ Vi 121 825 11 10 5625 7225 9025 13225 121 121 935 1045 100 1150 43 35100 4"63 3955 x.2 X. y. 1 Ji i 75 n 85 11 95 U5 370 n A (Z*S- = )2 136900 (Zyi C-t t=i Sxx syy (35100) = 4 = 3500 = 4 = 3 4 (463) (3955) -90 -90 (3) -O.8783 lOOr 2 _ 77.14 % 136900 1849 - xy 3500 - - 370 (43) = 1849 102 95 -t RH 1 - day y^2 x.2 V X. " 1 ( J 75 8 ji l 85 11 95 15 7 9 5625 7225 9025 13225 370 35 35100 xi)2 = S = Vi . 1 49 665 81 1035 3T5 3235 ( 136900 4 (35100) - 600 935 64 121 Z yi)2 136900 3500 S = 4 (315) 1225 - 35 S = 4 (3235) xy -10 -10 3500 (35) -0.0286 lOOr 3 = 0.081 % - 370 (35) = i225 103 95 % RH - 3 davs yi2 x.2 xi yi 75 9 85 8 5625 7225 95 115 9 9 9025 13225 370 35 35100 (2'Xi)2 = I Vi i 675 81 64 81 855 81 1035 307 3243 680 cjr 1369 00 -I si 4 XX (35100) - 1369OO 3500 4 yy (307) 1225 - 3 4 (3245) xy 30 30 3500 (3) 0.2928 100rfc = 8.57 - 370 (35) yi)2 = 1225 1C4 Photopolymer Presensitised Plates at temperature constant 75 degrees F 115 degrees F 30 - - and % 50 RH 75 % RH ^i2 xi2 xi Vi yi 1 9 1 81 9 3 5 10 9 30 10 25 100 100 50 9 29 35 28T 89 Xi)2 (Z Sxx = = 81 (Z 3 (35) 81 - 24 S 3 (281) = yy 841 - 2 S humidity relative and 3 (89) = xy 6 24 (2) 0.866 ~n % - 9 (29) = 841 10' 7^ degrees F - 75 % RH ^2 x.2 xi *i Vi i 1 9 81 9 3 5 10 11 9 25 100 121 30 30 35 302 94 (Z x, )2 = .1 (Z 81 55 = 900 i--f 3 (35) xx 81 - 24 3 (302) yy 900 - 6 3 (94) xy - 9 (30) 12 12 24 lOOr = 100 (6) % Vi xi 3 5 9 9 9 25 29 33 8 27 64 81 81 45 2BT 7 106 xL)2 (Z Sxx 81 = ( 3 (35) = 676 = 81 " 24 S^ 3 (226) = 676 - 2 3 (80) = Sw 9 (26) - 6 24 = 0.866 = 75 i lOOr2 5 F degrees (2) 30 - # 50 and RH xi2 Xi yi i io yi2 Vl l" . io i ioo 27 99 1 5 10 25 ioo 50 o 29 35 281 87 3 (Zyi)2 (Jx^2 = = 81 (35) 24 - 81 841 10? 3 (281) yy 841 - 2 3 (87) xy 9 (29) - 0 0 24 (2) 0 lOOr' 85 % o F degn= es 75 % RlI - xi yi 1 11 3 5 (ZXi)2 = x. 2 2 l yi Vi 1 121 11 27 9 9 81 11 25 121 55 3T 35 323 93 (Z 81 i-i XX 3 (35) 81 - 24 (323) - 961 = 96i lCc Sxy 3 (93) = (9) 31 - o o (8) 24 0 lOOr2 85 degrees F % 0 = - 9 5 % RH 2 2 Vi 1 121 11 9 9 25 64 81 45 28 35 ~26l> "cTo yi xi 1 n 3 5 8 (ix,)2: = , yi xi (Zyi> si J- i--< I"' Sxx syy = 3 (35) = 24 ' 3 (266) 81 - - 784 14 (80) = =12 - 9 (28) 24 -- 784 1C9 -12 (24) 14 -0.6547 lOOr2 42.86 % = 95 115 F degrees F degrees 30 - - and 30 % RH 50 and % 50 RH 2 2 xi yL xi yi Vi 9 9 1 81 81 27 ioo 50 261 8T l 3 5 10 9 25 9 25 35 9 (2yi)2 *S-= Sxx syy sxy := 8i = 3 (35) = 24 = 3 (262) = 2 = 3 (86) 6 . (2) 0.866 81 - - - 784 9 (28) 784 110 100r^ 75 i0 = 95 F degrees - 75 % RH x: "1 o 1 1 Vi 1 81 27 9 5 11 9 25 121 55 29 35 283 91 n n = (I 81 3 (35) yL) 81 - 24 yy 3 (283) 841 - 8 xy 9 3 (2Xi)2 xx yi 3 (9D 12 12 24 (8) 0.866 5 * - 9 (29) = 84i Ill 9 5 degrees F - 95 % RH yi2 x.2 x. yi 1 1 3 5 Vi l 7 9 6 1 49 7 9 25 81 27 36 36 22 35 T6l> "6*4" (Zxi)2 = (2>i)2 81 = l-> XX 3 (35) 81 - 24 yy 3 (166) - 484 14 xy 3 (64) - -6 -6 24 (14) -0.3273 lOOr' 10.71 % 9 (22) hm 112 FOOTNOTES 1) Paul J.Hartsuch, Introduction," "Lithographic Plates - Chemistry for the Graphic Arts (I983), 2) Ibid, 3) Victor p. Strauss, "Planographic 4) Michael H.Bruno, 5) Michael H.Bruno, Arts Manual L. - Image Reproduction P.L.Sony, Platemaking (1983), Carriers," p. 261 p. "Fundamentals (1980), Silver, Printing (I967), "The Lithographers Manual 7) 134 134 The Printing Industry 6) Julius p. Department," The 10:8 Platemaking," of Graphic p.380 from classnotes Theory," "Diazonium Fall the course "Graphic 1984 Salts," Organic Chemistry (1983). p.2'577 6) Julius L. Silver, Reproduction 9) of Reprography 10) Ibid. , p. 147 11) Ibid. , p. 148 12) Ibid. , p. 148 ^ Thi ri. . P. 148 16) Ibid. , p. 148 1 Theory," Arthur Tyrrell, from the classnotes Fall "Processes (1972), p. course "Graphic 1984 using 147 diazo compounds," Easics 113 17) Ibid. , p. 149 18) Ibid. , p. 174 19) Michael H.Bruno, Lithographers Manual 20) J. L.R.Williams, of "The Polymers," Platemaking (1983). p. Department" 10:7 "Photopolymerisation and Ibid., p. 22) Ibid. p. 228 23) Anon., , Encyclopedia of (1982), 24) Ibid. , p. 681 25) Ibid. , p. 681 26) Ibid., p. 681 27) Ibid., p. 681 Polymers," Chemical p. 28) J. L.R.Williams, of Edition 10) of (1982), Julius L. Third and Photocrosslinking Fortschritte der Chemischen Forchung "Fhotoreactive Encyclopedia Volume 17, 680 "Photopolymerisation Polymers," Anon., Kirk-Othmer Technology. (Topics in Current Chemistry) 29) p. 228 229 "Photoreactive Edition Photocrosslinking Fortschritte der Chemischen Forchung (Topics in Current Chemistry) (I969), 21) The Silver, p-230 Kirk-Cthmer Technology, Volume 17. from the course "Graphic Third 700 classnotes eory", 32) J. L.R.Williams, Polymers," Chemical p. (1969)1 Fall 1984 "Photopolymerisation and Photocrosslinking 11- of Polymers," Fortschritte der Chemischen Forchung (Topics in Current Chemistry) 33) Julius L. Silver, Reproduction Theory," 34) J. L.R.Williams, of classnotes Polymers," Fall from the "Photopolymerisation 36) Michael H.Bruno. Fall "The Lithographers Manual and (I969), from classnotes Theory," Arnold Wexler the Volume 38) 53. Probability Fhotocrosslinking (1983), No.l, and and of of p. The "Relative Humidity - Some Saturated Salt Solutions 5 degrees Bureau of C," Standards, p. 21 John E.Freund, Statistics "Graphic 10:8 the National July 1954, p. 228 Department," Saburo Hasegawa, Research Irwin Miller and course in the Temperature Range 0 degrees to of "Graphic 1984 Platemaking Temperature Relationships Journal course Fortschritte der Chemischen Forchung 35) Julius L. Silver, 37) p. 240 1984 (Topics in Current Chemistry) Reproduction (I969), "Correlation," for Engineers (1977). P-323 11 BIBLIOGRAPHY Anon. "How does pH S.ie.lf Life affect Modern Lithography- Plate of Coating?" Nov.1951 Anon. "Kalle and the World's First Presensitised Lithoprint er. August 1977 Anon. "Photoreactive of Chemical Technology, Anon. "Trouble Shooting July 1981 Anon. "When to expect trouble from Dark Research Progress, no. 33i 1955 Polymers," Eruno, Michael H. Manual your Kirk-Othmer Encyclopedia Volume 17, Third Edition, 1982. 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The Sensitivity Guide. 1940 "The Guide," Kosar, Sensitivity Jaromir- Plates, "Dichromated Colloids, Presensitised Diazotype Printing Processes, Photopolymerisation Systems. 1972 Tyrrell, Arthur. Processes," Printing- Sensitive Light "Processes using Diazo Compounds and Systems," Basics of Reprography, 1972 Photopolymer Silver, Julius L. "Plate Ills and Magazine Production. 1982 Sony, P.L. "Diazonium Salts," Remedies," Book Organic Chemistry. Strauss, Victor. "Flanographic Printing Image The Printing Industry, I967 Williams, J.L.R. of and 1983 Carriers," "Photopolymerisation and Fhotocrosslinking Fortschritte der Chemischen Forchung, Polymers," (Topics in Current Chemistry) 1969 Woodward, Cohen, A.B. "Image D.W., Chambers, V.C., Forming Systems based on Photopolymerisation," Photographic Science Engineering, and and Vol.7 1963-
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