Background boosters for elementary teachers Q: What causes things to rust? By Bill Robertson Rules of Attraction The red rust you find on iron and steel is a chemical called iron oxide. The basic chemistry is that iron combines with oxygen to form iron oxide (chemical formula Fe2O3). The process by which this happens, though, isn’t as simple as bringing iron and oxygen together. If that were the case, every bit 58 Science and Children brian diskin A: The simple answer is that things rust when you leave them out in the rain. But maybe you want a more thorough answer. Rust is a form of corrosion, which is broadly defined as the wearing away of materials due to chemical reactions. So corrosion applies to materials other than metals. Metal corrosion is the one we commonly think of, though, such as tarnish on silver and that filmy covering (aluminum oxide) that forms on aluminum. Rusting occurs on iron and any metal that contains iron, such as steel. You probably already know the conditions that lead to rust—humid environments, rain, or salty environments. Rusting isn’t a huge problem in arid climates. Salt air causes things to rust faster, and anyone who lives where they salt the roads in winter knows that this salt causes things to rust faster. My basement is more humid than the rest of my house, so the fact that I’m keeping my model train stuff (a project for retirement!) in the basement is no doubt a bad thing. of iron and steel exposed to air (which contains oxygen, by the way) would rust. For rust to form on iron, you need iron, water, and oxygen dissolved in the water. This oxygen that’s dissolved in the water is not the oxygen that’s part of the water molecule (H2O). Oxygen in the air dissolves in water in the same way that you have carbon dioxide dissolved in carbonated drinks. Any drastic movement of the water encourages oxygen from the air to dissolve in it. Rain falling through the air does this nicely. Salt isn’t necessary, but it speeds up the rusting process. So, to understand how rust forms, consider a drop of water resting on a piece of iron metal, shown in Figure 1. Notice that part of the water drop is on top of a “pitted” part of the iron. Rust tends to form near pits in iron, but not directly on them. It might not look like it, but the setup in Figure 1 actually makes a complete electric circuit. No, not wires and batteries and such, but there’s movement of electrons and other charged particles. I’ll explain what’s going on, but first I have to make sure you know what a few symbols mean. Fe is the symbol for the element iron. Fe+ represents an iron atom that’s missing an electron, Fe2+ represents an iron atom that’s missing two electrons, and Fe3+ represents an iron atom that’s missing three electrons. Any atom such as this that is charged either plus or minus is called an ion. The symbol for an electron is e-, the symbol for an oxygen molecule is O2, and the symbol for water is H2O (the H is hydrogen). At the pitted region of the iron, iron atoms tend to lose electrons. At these pitted regions, the irregular surface and the uneven composition of the metal favor this chemical reaction. This is represented by the following chemical equation, in which you can interpret the arrow as meaning “becomes.” iron -----> charged iron + electrons In symbols, this is Figure 1. Fe -----> Fe2+ + 2 eThe Fe2+ ions move through the water droplet and encounter oxygen molecules dissolved in the water. These molecules strip another electron from the Fe2+ ions and create Fe3+ ions, which travel on through the water droplet. When the Fe3+ ions reach another place where the water droplet and the iron meet, Fe3+ ions combine with oxygen. Check out Figure 2, and don’t be intimidated by all the symbols I’ve written. It’s just certain kinds of atoms and ions gaining or losing electrons and getting together with other atoms. In Figure 2, you might be wondering why in the world those charged iron ions would move through the water droplet to the other place where the water droplet and the iron meet. Well, while this is happening, the original negatively charged electrons that left the iron are throughout the metal and provide various random places of negative charge that attract the iron ions. There’s an electric attraction. This is also shown in Figure 2. Now, assuming the editors let me get away with all that chemistry talk above, I’ll now explain what it has to do with your basic rust formation. First, Figure 2 shows a complete electric circuit. Charges are moving from place to place. You need conductors—materials that allow charges to flow—in electric circuits. The iron metal is obviously a conductor that allows electrons to flow freely. The water droplet is the other conductor, but in the water it is ions rather than Figure 2. electrons that move from one place to another. If you didn’t have water, you wouldn’t have a complete circuit and nothing would happen. When you add salt to water it becomes a better conductor, which explains why salt air and salt on roads speeds up the formation of rust. Hopefully you gathered from the diagrams and the chemical talk that oxygen plays an important role in rust formation. This is oxygen that’s dissolved in the water, not oxygen in the air. So, water without much dissolved oxygen doesn’t help rust form. Water that is at high temperatures and low pressures contains less dissolved oxygen, so for the most part you have to work at removing oxygen from water. Finally, you should notice in Figure 2 that the rust forms on a different part of the iron from where the pits are (look closely at rusted metal and you’ll see this effect). Because iron atoms are “lost” from the pitted part of the metal (they aren’t really lost; they just become part of the rust), the pit just December 2010 59 keeps getting larger. That means that the process of rusting slowly corrodes the metal, which is why rust isn’t a good thing. See Figure 3. To summarize, rust forms when you have iron, water, and dissolved oxygen in the water. These three things set up a chemical reaction that forms rust. Adding salt to the water speeds things up because it helps charged particles move more efficiently. So, to avoid rust, simply avoid water, dissolved oxygen, salt, and most of all iron. Better yet, just keep the iron away from the other stuff. Fun Facts I’ll end with a few fun facts to know about rust. First, steel rusts faster than iron. Using two different metals makes for an efficient transfer of ions and electrons and, steel is a combination of iron and other metals. Whenever you have iron combined with another metal, you have a more efficient chemical equation, and the rust forms more rapidly. The second fun fact is that not all rust is bad. It’s possible to form iron oxide when there’s little or no dissolved oxygen in the water (you subject the water to high temperatures and low Figure 3. pressures to remove the dissolved oxygen), and no, I won’t go into the chemical reaction. The iron oxide formed under such conditions has a different chemical formula from red rust—and a different name, magnetite. Magnetite actually forms a protective layer on iron and protects it from the bad rust (booooooo!). Coating iron with magnetite is known as bluing, and it’s used on guns and drill bits. The third fun fact is that stainless steel doesn’t rust. Well, you probably already knew that but maybe you don’t know why. Stainless steel contains the element chromium, which reacts with oxygen to form another “good rust” layer on the metal. This layer keeps the essential rust ingredients water and oxygen away from the iron, much as aluminum oxide layers do for aluminum. A very important application for all of you people in St. Louis, because the Gateway Arch is made of stainless steel and the last time I checked, it can get a wee bit humid there. n Bill Robertson ([email protected]. com) is the author of the NSTA Press book series, Stop Faking It! Finally Understanding Science So You Can Teach It. Science Activities: Classroom Projects and Curriculum Ideas SUBSCRIBE TODAY AND ACCESS CONTENT ONLINE! Editors: Rosanne W. Fortner, The Ohio State University Thomas E. 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