ATLAS
The Modular Edge Treatment System
Deburring Technology
With 100 % Flexibility
•
•
•
•
•
Deburring
Edge Rounding
Oxide Removal
Graining
Single Side, Both Sides or
in Combination
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ATLAS
Perfect deburring and finishing results
ATLAS - the best reason to switch to fully automatic
edge conditioning now: High performance units with
a user friendly control - reliable technology made in
Germany. Perfect results in record time.
... with an unprecedented flexibility!
The modular concept lets you configure the machine
exactly according to your current application.
And if you later would like to offer your customers new
edge processing capabilities, the Atlas concept grows
with your entrepreneurial ambition - module for module.
www.ernst-maschinen.de
1000/052013
The Better Way to Finish Your Parts
ATLAS
The Modules
Module
Deburring Drum
Module
Brush Rollers
Removes the burr without
removing material form the surface
Break edges, round edges,
oxide removal. Targeted results with
corresponding choice of brush rollers
Module
Cross Belt
Brushes
Module
Spin
Module
Rotor
Module
Grinding Belt
Round edges top and bottom
or remove oxide in one single pass
Intensive and even edge rounding,
also for parts with upforms,
galvanized and PVC coated
Intensive and even edge rounding
at high feed rates, also for parts
with upforms, galvanized and PVC
coated
Creates a perfect surface finish
after processing your edges
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Deburring
Edge breaking
Edge rounding
or removal of
the oxide layer
Deburring
Intensive edge
rounding
Deburring
Edge breaking
Edge rounding
or removal of
the oxide layer
Intensive edge
rounding
Deburring
Intensive edge
rounding
Surface
finish
Deburring
Edge breaking
Edge rounding
or removal of
the oxide layer
Intensive edge
rounding at high
feed rates
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1000/052013
Configuration Examples
Querbürsten
Deburring Drum
Module
Application
Removal of burrs and heavy slag
Very flexible
soft rubber foam
deburring drum
Adapts to surface
Oscillating
deburring drum
Creates consistent results
Mounted on an
air cushion
Adapts to surface variations distortion and material variance
are not a problem
Can be reinforced
with a fiberglas
sheet
Avoids cuts and tears in the
abrasive when removing
heavy burr
Heavy duty Zirconium abrasives
up to 24 grit
No pre-chipping or cleaning
is needed for slag and burr
up to 5mm
Simple rectangular
abrasive sheets
Results in much lower
abrasive consumables cost
Application of
ScotchBrite TM
Allows processing of coated
materials such as galvanized or
PVC film as well as parts with
upforms
Fast change over
of abrasives
Increases throughput for your
entire parts spectrum
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Module
Deburring Drum
Technical Data
Removal of material mainly
around the contours
Working Width
1500 mm
Material Thickness
0,8 – 100 mm
Width
2704 mm
Depth
580 mm
Height
1650 mm
Power
16 kW
Amperage
32 A
Air Supply
6 bar
Air Consumption
80 Nl/min
Dust Extraction Volume
2500 m³/h
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1000/052013
Application
Removal of burr and slag
QuerbürsBrush Rollers
ten
Module
Application
Breaking edges, rounding edges or removing oxide
Large variety of results based on choice of brush rollers
Counter - rotating
pair of brush
rollers
Give you consistent results on
all edges
•
Stainless
steel /steel
wire - brush
rollers
Eliminate sharp edges
by forming edge
•
Abrasive
strip brush
rollers
Round edges more intensely
by removing material
•
Spring steel
brush rollers
Remove laser oxide on the
cutting surfaces in material up
to 25mm thickness
Pressure rollers
independently
suspended
Secure holding power
regardless of material
variance and distortion
Oscillating brush
rollers
Lower abrasive consumption lower cost
Innovative
design
Speeds up brush roller
exchange - flexible in the
application
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Module
Brush Rollers
Technical Data
Application
Breaking edges, rounding edges, removing oxide
Multiple processes from greater tool variety
Spring steel
brush rollers
Edge rounding
Scotch rollers
Abrasive strip rollers
Detail
Spring steel wire
1500 mm
Material Thickness
0,8 – 100 mm
Width
2704 mm
Depth
870 mm
Height
1650 mm
Power
12 kW
Amperage
24 A
Air Supply
6 bar
Air Consumption
80 Nl/min
Dust Extraction Volume
2500 m³/h
Oxide layer
removal
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1000/052013
Wire brushes
Working Width
Module
Cross Belt Brushes
Application
Edge rounding both top and/or bottom
or
Rounding and oxide removal in one pass
2 each counterrotating
brush belts top and
bottom
Resulting in consistent results on
both top and bottom
Low lateral forces
Reliably pass small parts 150mm
or longer through the machine
Pressure rollers
independently
suspended
Secure holding power regardless
of material variance and distortion
Combination of brush
types is possible
Remove oxide and round edges
without brush change over
Top and bottom units
can be individually
activated
Your choice: work only on top side
or only on bottom side - or on both
Brush units can be
pulled out of machine
Allows total access for fast and
easy cleanup and maintenance
Completely new and
reinvented configuration
Enables fastest brush exchange
in the industry
Spring steel
brushes
Provide lowest brush consumable
for oxide removal in the industry
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Module
Cross Belt Brushes
Technical Data
Sanding blocks
Long life spring steel
oxide brush block
Round edges
Remove
oxide layer
Working Width
1500 mm
Material Thickness
0,8 – 90 mm
Width
2704 mm
Depth
580 mm
Height
2080 mm
Power
16 kW
Amperage
32 A
Air Supply
6 bar
Air Consumption
80 Nl/min
Dust Extraction Volume
2500 m³/h
www.ernst-maschinen.de
1000/052013
Application
Round edges both top and bottom
or
Round edges and remove oxide in one pass
Querbürsten
Spin
Module
Application
Extreme edge rounding with very high consistency
of all edges
Also for coated and galvanized material
4 abrasive strip
brush heads each
260 mm long
Even and intensive edge
rounding
Each brush
additionally
rotating along
vertical axis,
complete head
oscillates 400 mm
Very uniform and intensive
edge rounding on all inside
and outside contours
Large brush
diameter
Reliable high quality
from long lasting tools
Rotation speeds on
all axes controlled
by variable
frequency drives
Consistent results
independent of the feed rate
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Module
Spin
Technical Data
Extreme edge rounding
in thin gauge material ...
Spin unit with 4 rotating
brushes
... as well as
heavy plate
Abrasive strip brush
strip brush rollers
Working Width
1500 mm
Material Thickness
0,8 – 100 mm
Width
2704 mm
Depth
870 mm
Height
2130 mm
Power
5 kW
Amperage
10 A
Air Supply
6 bar
Air Consumption
10 Nl/min
Dust Extraction Volume
2500 m³/h
www.ernst-maschinen.de
EN1000/052013
1000/052013
Application
Intense and uniform rounding of all edges in any
contour, also for coated and galvanized parts
Querbürsten
Rotor
Module
Application
Extreme edge rounding with very high consistency of
all edges - for flat parts as well as parts with forms, also
coated materials, i.e. galvanized or PVC
8 abrasive strip
brush heads each
500 mm long
Very high
processing speeds
1000 RPM
Entire rotor unit
spins itself
Very uniform and intense edge
rounding on all inside and
outside contours
Large brush
diameter
Reliable high quality
from long lasting tools
Rotation speeds on
all axes controlled
by variable
frequency drives
Consistent results
independent of the feed rate
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Module
Rotor
Technical Data
Application
Intense and uniform rounding of all edges in any
contour. For flat parts and parts with forms as well as
any film coated and galvanized/aluminized parts
Rotation unit with 8 counter
rotating brush rollers
... as well as
heavy plate
Abrasive strip brush
strip brush rollers
1500 mm
Material Thickness
0,8 – 100 mm
Width
2704 mm
Depth
2120 mm
Height
2080 mm
Power
20 kW
Amperage
40 A
Air Supply
6 bar
Air Consumption
10 Nl/min
Dust Extraction Volume
4500 m³/h
Top view
Rotation unit
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1000/052013
Extreme edge rounding
in thin gauge material...
Working Width
Querbürsten
Grinding Belt
Module
Application
Surface finish –
graining finish from a high end contact roller
Electronically
controlled abrasive
thickness adjustment
Fast setup
Belt centering control for
dusty environment
Dependability
Option: frequency
controlled RPM
Optimal surface
finishing results
Option: switch able
grinding direction
Your choice:
smoother surface or higher
material removal
Contact roller with
customized rubber shore
hardness
Perfection applied to
each material and
component
Wide variety of
abrasives and gritsl
Individual surface pattern
Adjustable
oscillation amplitude
Optimation of grain pattern
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Module
Grinding Belt
Technical Data
Grained stainless steel component
Working Width
1500 mm
Material Thickness
0,8 – 100 mm
Width
2704 mm
Depth
580 mm
Height
2150 mm
Power
20 kW
Amperage
40 A
Air Supply
6 bar
Air Consumption
80 Nl/min
Dust Extraction Volume
2500 m³/h
www.ernst-maschinen.de
1000/052013
Application
Surface finish - graining finish
from a high end contact roller
Querbürsten
Options
Futher
Machine
Conveyors
Vacuum for small parts
including stainless and aluminum alloys
(down to post card size)
Magnet for ferritic small parts
(down to credit card size)
Conveyor belt material according to
application made from extremely wear
resistant rubber or heat and sparc resistant
natural leather
Peripheral
Equipment
Belt and roller conveyor tables
Automatic gauge detection
Dust collectors for all air volumes
Material
Abrasives and consumables available
in a large selection
Service
Affordable maintenance contracts
Competent advice and support
Fast response times
Other than that
...
We also supply wet deburring technology for
customers who wish to mix alloys such as
stainless, aluminum, galvanized material
and regular steel
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Paul ERNST Maschinenfabrik GmbH
Alte Meckesheimer Str.
74927 Eschelbronn
Germany
Telephone +49 6226 9504-0
E-Mail: [email protected]
www.ernst-maschinen.de
www.hensel-web.de | 21000/052013 | Subject to design changes
The modular edge and surface treatment system
Perfect Finish - New Flexibility