Product:
K-Magrepair Temporary Magnetic Wear Liner Panels
Product category:
Anti-Wear
Overview:
The K-Magrepair panels provide quick “on the fly” durable repair of
damaged or worn chute and bin walls, until permanent repair work can
be scheduled.
Different compositions are available to suit all applications, including
high abrasion, chemical or heat resistant requirements.
CAUTION: MOBILE PHONES AND WATCHES MAY BE COMPROMISED BECAUSE OF
STRONG MAGNETS.
Procedure:
1. Isolate, lock and danger tag the conveyor at
the main positive isolator in accordance with the
appropriate occupational health and safety
regulations to prevent unauthorised starting.
2. Clean the ferrous metal surface where the
panels will be installed.
3. Fit into place, with each panel against the
next.
4. Start at the bottom of chutes or angled
hoppers, fitting the first row of panels against the
bottom plate or angle iron and then adding more
panels up from there.
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5. All exposed edges must be supported by
either equipment wall or angle iron keeper bars to
prevent vibration movement.
To change out panels, insert a pry bar or other
thin metal tool under the panel and lift to break
the magnetic bond with the steel equipment.
6. K-Magrepair temporary panels can be cut with
a tile saw to allow for fitting in odd dimensional
areas.
K-Magrepair temporary panels can also be custom
made to size on request.
Holds in place even under heavy impact.
7. The installation is now complete; remove all
tools and personnel danger tags. Start the
process equipment on test, or manual, and
observe performance after the initial start-up.
K-Magrepair panel – BLACK IMPACT
(SBR Rubber)
For larger ore size or where material is dropping from
an overhead conveyor or chute.
K-Magrepair panel – WHITE CERAMIC
(SBR/ Ceramic)
For fine sharp particles, heat resistance or applications
where rubber or urethane are not suitable.
K-Magrepair panel – RED URETHANE
(Polyurethane)
K-Magrepair panel - GREEN URETHANE
(Polyurethane)
For sharp materials and sliding abrasion where rubber is
not suitable or where better release properties are
needed.
For impact abrasion where rubber is not suitable or
where better release properties are needed.
K-Magrepair panel – SLIDING ABRASION
(Rubber)
For fine ore size or where material is sliding across wear
surface with or without impact.
K-Magrepair panel - UHMW
(SBR Rubber)
For standard use.
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Installation Instructions – K-Magrepair Reusable Patches
Product:
K-Magrepair Reusable Magnetic Pipe and Equipment Patches
Product category:
Anti-Wear
Overview:
The K-Magrepair Reusable Patches provide a cost effective and efficient
instant repair to leaks in steel equipment. This highly visible product is
a quick and secure means of repairing holes in steel pipes, elbows, silos,
chutes, bins, hoppers and other steel equipment subjected to abrasion,
allowing the user to replace as required to keep production going until
a scheduled permanent repair date.
Note: Wear pads are available to resist whatever medium is being sealed (request
at time of order). CAUTION: MOBILE PHONES AND WATCHES MAY BE
COMPROMISED BECAUSE OF STRONG MAGNETS.
Procedure:
1. Isolate, lock and danger tag the handling
equipment at the main positive isolator in
accordance with the appropriate occupational
health and safety regulations to prevent
unauthorised starting.
KDOC00030
2. “Snap” one side of the K-Magrepair Patch
retainers beside the worn area. Use the cutting
edges of the retainers to scrape away debris to
ensure a clean and secure magnetic bonding
surface.
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Installation Instructions – K-Magrepair Reusable Patches
3. Place the abrasion resistant wear pad(s) over
the worn area.
4.
To change out patches, insert a pry bar or other
thin metal tool under the patch and lift to break
the magnetic bond with the steel equipment.
Stretch the opposite side of the magnetic
K-Magrepair patch over the abrasion resistant pad
Holds in place even under heavy impact.
and “snap” into position.
5. The installation is now complete; remove all
tools and personnel danger tags. Start the
equipment on test, or manual, and observe
performance after the initial start-up.
K-Magrepair Mini Patch
K-Magrepair Chute Patch
K-Magrepair Large Patch
Used on smaller diameter piping and
radius surfaces. It can be
used on rounded or flat surfaces
where a smaller patch would
work best.
Ideal for larger steel surfaces such as
bins, chutes and hoppers. It can be
used on rounded or flat surfaces
where a larger patch is required.
For larger diameter piping and radii
surfaces, or tough holes in
corner or odd shaped steel parts. It
can be used on rounded or
flat surfaces.
KDOC00030
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Installation Instructions – K-Magrepair HD Wear Plate
Product:
K-Magrepair HD Wear Plate
Product category:
Anti-Wear
Overview:
The K-Magrepair Heavy Duty Magnetic Wear Plate provides instant “on
the fly” durable repair of damaged or worn chute and bin walls, until
permanent repair work can be scheduled. K-Magrepair HD eliminates
fire hazards and time consuming welding, grinding and gouging
associated with wear plate replacement.
Different compositions are available to suit all applications, including
chemical or heat resistant requirements.
CAUTION: MOBILE PHONES AND WATCHES MAY BE COMPROMISED BECAUSE OF
STRONG MAGNETS.
Procedure:
1. Isolate, lock and danger tag the conveyor at
the main positive isolator in accordance with the
appropriate occupational health and safety
regulations to prevent unauthorised starting.
KDOC00031
2. Clean the ferrous metal surface where the
panels will be installed.
3. Fit into place, with each panel against the
next.
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Installation Instructions – K-Magrepair HD Wear Plate
4. Start at the bottom of chutes or angled
hoppers, fitting the first row of K-Magrepair HD
Wear Plates against the bottom plate or angle iron
and then adding more wear plates up from there.
7. The installation is now complete; remove all
tools and personnel danger tags. Start the
process equipment on test, or manual, and
observe performance after the initial start-up.
5. All exposed edges must be supported by
either equipment wall or angle iron keeper bars to
prevent vibration movement.
To change out K-Magrepair HD, insert a pry bar or
other thin metal tool under the plate and lift to
break the magnetic bond with the steel
equipment.
6. K-Magrepair HD can be cut with a tile saw to
allow for fitting in odd dimensional areas.
The K-Magrepair HD Wear Plate can also be
custom made to size on request.
Holds in place even under heavy impact.
K-Magrepair
HD Wear Plate
KDOC00031
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