84 Energy & Fuels 2006, 20, 84-90 Effect of Methanol Addition into Gasoline on the Combustion Characteristics at Relatively Low Temperatures S. Y. Liao,*,†,‡ D. M. Jiang,† Q. Cheng,‡ Z. H. Huang,† and K. Zeng† School of Energy and Power Engineering, Xi’an Jiaotong UniVersity, Xi’an 710049, People’s Republic of China, and College of Chongqing Communication, Chongqing 400035, People’s Republic of China ReceiVed July 27, 2005. ReVised Manuscript ReceiVed NoVember 9, 2005 A reliable and rapid cold start of the engine is related with the unburned hydrocarbon (HC) emissions as well as energy efficiency. Because combustion characteristics are relevant parameters for a reliable combustion process, an experimental investigation on the combustion characteristics has thus been made in a constant volume combustion bomb for methanol-gasoline blended fuel at relatively low temperatures. The effects of the equivalence ratio of the combustible mixture on the combustion pressure, ignition delay time, mass burning rate, and the flame propagation speed are mainly studied. It is shown that moderate methanol addition can slightly improve the combustion performance at low temperatures, compared to that of pure gasoline fuel, because methanol addition into gasoline results in the improvement of blend evaporation. The exhaust emissions are measured in terms of unburned HC, carbon monoxide (CO), and oxides of nitrogen (NOx) emissions. It is reported that the emissions of HC during the rich fuel/air mixture combustion at relatively low temperatures increase with the increasing addition of methanol into gasoline, because of the enhanced evaporation of blended fuel, compared to gasoline. However, in view of the separated optimization equivalence ratio for low temperature combustion, HC and CO emissions can be obviously reduced when moderate addition is used, because a leaner mixture has been supplied to realize rapid combustion for blended fuels. The flame speeds are investigated as well. It is shown that, at temperature ranging from 358 to 400 K, the suitable fuel/air ratio of blended fuels to realize fast flame propagation is about 1.3. Introduction With rising oil prices and global warming being a dominant environmental issue, it seems that the uses of alternative fuels in the future are inevitable. These leading goals for both energy security and the clean air project have resulted in heightened interests in the worldwide utilizations of alternative fuels in burners and engines. Currently, various alternative fuels have been investigated for spark ignition engines to reduce the consumption of gasoline and NOx, CO, and unburned hydrocarbon (HC) emissions. In alcohols, methanol and ethanol are used most often as fuels and fuel additives, because their potential to improve air quality when used to replace conventional gasoline in engines because of its good anti-knock characteristics and the reduction of CO and unburned HC emissions in engines.1 It has been reviewed that the blending unleaded gasoline with ethanol increased the engine brake power, torque, volumetric and brake thermal efficiencies, and fuel consumption, while decreasing the brake specific fuel consumption and the CO and HC emissions.2-5 Although the * To whom correspondence should be addressed. E-mail: shyliao@ yahoo.com.cn. † Xi’an Jiaotong University. ‡ College of Chongqing Communication. (1) Moreira, J. R.; Goldemberg, J. The alcohol program. Energy Policy 1999, 27, 229-245. (2) Thomas, V.; Kwong, A. Ethanol as a lead replacement: Phasing out leaded gasoline in Africa. Energy Policy 2001, 29, 1133-1143. (3) Nadim, F.; Zack, P.; Hoag, G. E., Liu, S. L. United States experience with gasoline additives. Energy Policy 2001, 29, 1-5 (4) Yuksel, F.; Yuksel, B. The use of ethanol-gasoline blend as a fuel in an SI engine. Renewable Energy 2004, 29, 1181-1191. (5) Ulmera, J. D.; Huhnkeb, R. L.; Bellmerc, D. D.; Cartmelld, D. D. Acceptance of ethanol-blended gasoline in Oklahoma. Biomass Bioenergy 2004, 27, 437-444. use of ethanol is also accompanied with a disadvantage of an increase in aldehyde and unburned ethanol emissions, ethanol proponents have also typically focused on the renewable characteristics, presenting the benefits of ethanol in terms of local energy security and stabilization of the agricultural sector. Thereby, ethanol is being regarded as one of the promising alternative fuels for engines. Similarly, methanol, known as methyl alcohol, has also been used as an alternative fuel for automotive engines in many countries. Recently, its excellent combustion properties have made it the strongest choice of the automotive industry as well. The other most important characteristic of methanol is that it is undoubtedly the cheapest liquid alternative fuel per calorific unit, which can be produced from the widely available fossil raw materials including coal, natural gas, and biosubstances.1 This essentially means that many countries can solve their energy imbalance problems because of the petroleum shortage by using methanol as a source of energy. It is known that methanol has a greater latent heat of vaporization than gasoline; more methanol addition into gasoline can make the cold start worse because of the lowering in-cylinder temperature of the engine. Thereby, fuels with low methanol content are mainly promoted in practical engine utilization.6-11 Abu-Zaid et al. found that methanol has a (6) Abu-Zaid, M.; Badran, O.; Yamin, J. Effect of methanol additive on the performance of spark ignition engines. Energy Fuels 2004, 18, 312-315. (7) Kelkar, A. D.; Hooks, L. E.; Knofzynski, C. Comparative study of methanol, ethanol, 2-propanol, and butanol as motor fuels, either pure or blended with gasoline. Proc. Intersoc. Energy ConVers. Eng. Conf., 23rd 1988, 4, 381-386. (8) Lin, T. C.; Chao, M. R. Assessing the influence of methanolcontaining additive on biological characteristics of diesel exhaust emissions using microtox and mutatox assays. Sci. Total EnViron. 2004, 284, 61-74. (9) Gorse, R. A., Jr. The effects of methanol/gasoline blends on automobile emissions. SAE paper number 920327, 1992. 10.1021/ef0502352 CCC: $33.50 © 2006 American Chemical Society Published on Web 12/02/2005 Effect of Methanol Addition into Gasoline Energy & Fuels, Vol. 20, No. 1, 2006 85 preferably slightly less of stoichiometric, where the HC emissions are at a minimum.12 However, there are some significant difficulties in achieving this goal for cold-start engines. One of the most difficult problems is that the engine must be overfueled to compensate for liquid fuel accumulation in the intake port walls and cylinder such that the fuel/air ratio in the gas phase is near stoichiometric. Thus, to obtain a lower HC emission level and realize a reliable operation, the cold-start combustion process should be well-addressed. Often, methanol fuel is usually designated M-100 to identify it as essentially 100% pure methanol, and a popularly used methanol blend composed of 15% methanol and 85% unleaded gasoline by volume is designated as M15. In regard to the methanol-gasoline blend, the previously reported work was mainly focused on the engine performance, including thermal efficiency, power output, and emissions related to moderate or heavy-duty conditions. Few works were found in this fundamental aspect of the combustion characteristics of methanol/ gasoline blended fuels at a relatively low temperature. From these considerations above, the main objective of this study is to explore the possibility of rapid and reliable cold start for the use of methanol/gasoline blends. Because the temperature is the leading parameter affecting the formation of the fuel/air mixture, it is hence discussed in detailed herein. Mixtures with various equivalence ratios are ignited centrally in a combustion bomb to investigate the combustion process and flame propagation characteristics for methanol, gasoline, and blended fuels of M15 and M30. Experimental Procedures Figure 1. Schematic diagram of the experimental system. significant effect on SI engine performance when a blended fuel of 15 volume percent methanol and 85% gasoline is used. Kelkar et al. made a comparative study of methanol, ethanol as motor fuels in both the pure form and blended with gasoline. They found that 10:90% alcohol/gasoline blends can be used to fuel the engine without modifications. From recent investigations, it is found that moderate methanol addition into gasoline improved energy utilization, increased engine output, and improved knock resistance. In conclusion, methanol is also being regarded as one of the promising alternative fuels or an oxygenate additive in the engine. In view of environmental protection, a major difficulty in meeting the rigorous emissions standard is the initial cold-start transient, where the HC emitted remain at a high level because of the richer fuel/air mixture supplied as well as the lower efficiency of the catalytic converter. It has been suggested that a significant reduction in cold-start HC emissions could be obtained by operating the engine at a stoichiometric ratio or (10) Kirwan, J. E.; Quader, A. A.; Grieve, M. J. Advanced engine management using on-board gasoline partial oxidation reforming for meeting super-low emissions standards. SAE paper number 1999-01-2927, 1999. (11) Heinrich, W.; Marquardt, K. J.; Schaefer, A. J. Methanol as a fuel for commercial vehicle. SAE paper number 861581, 998-1010, 1986. Idealized engine combustion studies, conducted in a constant volume combustion bomb, can be used to simulate the engine combustion process near the top dead center at the end of the compression stroke. Shown in Figure 1 are the schematic diagrams of the combustion bomb and the optical system used for recording the flame growth. The combustion bomb has an inside size of 108 × 108 × 135 mm, as shown in Figure 1A. Two sides of this bomb are transparent to make the inside observable; these sides are to provide the optical access, and the other four sides are enclosed with resistance coils to heat the bomb to the desired preheat temperature. The inlet/outlet valve is used to let fresh air or combustion product in or out. The liquid fuel needed is precalculated corresponding to the given equivalence ratio, and it is then injected into the combustion chamber using a small capability injector. The function of the perforated plate is to simulate the airflow in the engine intake port, to enhance the fuel evaporation. Two extended stainless steel electrodes are used to form the spark gap at the center of this bomb. A conventional battery-coil ignition system is used for producing the spark. The history of the shape and size of the developing flame kernel is recorded by a REDLAKE HG-100K high-speed CCD camera, operating at 5000 pictures per second with a schlieren optical system, and the detailed experimental setup about the schlieren system is given in Figure 1B. The dynamic pressure is measured with a spark ignition with a piezoelectric absolute pressure transducer, model Kistler 4075A, with a calibrating element Kistler 4618A. Combustion Analysis and Flame Speed. To extract information on the combustion process, a cycle-resolved mass burning rate calculation is performed using a quasi-dimensional two-zone combustion model. Assuming the flame front is a thin reactive sheet, the model divides the combustion chamber into two zones, i.e., the burned and unburned zones, on the basis of the following assumptions: (1) The unburned mixture consists of fresh air (oxygen gas and nitrogen gas) and fuel. This mixture will be burned immediately after entering the flame region; (2) The components (12) Henein, N. A.; Tagomori, M. K. Cold-start hydrocarbon emissions in port-injected gasoline engines. Prog. Energy Combust. Sci. 1999, 25, 563-593. 86 Energy & Fuels, Vol. 20, No. 1, 2006 Liao et al. of burned gas within the flame kernel are estimated by chemical equilibrium computation, where NASA polynomial curve fits13 are used to calculate the thermodynamic properties, namely, specific heat, enthalpy, and entropy, while the properties of gasoline are determined from empirical correlation;14 (3) The pressure is uniform throughout the burned and unburned zones. Then, mass and energy conservation yield dmb dmu + )0 dt dt (1) d(mu)k dVk dmk dQk +p hk ) k ) u and b dt dt dt dt (2) From the combined equations of the state and volume conservation pVk ) mkRkTk k ) u and b (3) V ) Vu + Vb (4) The following equations can be obtained:15 [ ( ) dTu 1 dp dQu Vu + ) dt mucpu dt dt ( (5) ) ] dTb dmb Ru dp dQu 1 dV dp ) + p - (RbTb - RuTu) V +V dt mbRb dt dt cpu u dt dt dt (6) Ru dmb - (ub - uu) - cvb Tb - Tu Rb dt cvu cvb Ru dQu dQu dQb + + cpu cpu Rb dt dt dt dp ) (7) dt cvu cvb Ru cvb Vu +V cpu cpu Rb Rb [ ( ( ) ( ( ) )] ) Namely, the unstretched flame speed, Sl, can be obtained as the intercept value at R ) 0, in the plot of Sn against R. Results and Discussion Figure 2 plots the peak pressure rise because of combustion for various fuels. It is known that the equivalence ratio is generally defined as the ratio of gaseous fuel to air in a normalized form by the stoichiometry air amount. Whereas, when gasoline is partially evaporated, it is difficult to estimate the actual fuel amount vaporized in the combustion chamber, owing to the complexity of gasoline components; thus, it is clarified that the equivalence ratio used in this work is considered as the stoichiometric ratio of the fuel injected into the chamber to air, obviously different from its conventional definition. It can be seen that the equivalence ratios corresponding to the peak combustion pressures are different. It is obvious that this equivalence ratio of blended fuels (M15 and M30) is about 1.3, less than that of gasoline (about 1.6). As we know, the boiling point of methanol is about 350 K, while only when the preheated temperature is above about 500 K, gasoline contents could be evaporated completely. Furthermore, it is known that the maximum combustion pressure occurs almost for the stoichiometric mixture, and the evaporation pressures for liquid fuels are mainly dependent upon the preheated temperature. Thus, it is understandable that equivalence ratios corresponding to the peak combustion pressures for mixtures of M15, M30, and gasoline in air are bigger than a unit, because these fuels are partially evaporated at these tested temperatures. where the heat losses dQu/dt, dQb/dt are estimated from Annand’s formulas.14 The mass burning rate dmb/dt (m̆b) can then be solved numerically with a fourth order Runge-Kutta scheme for eqs 5-7. To give a quantitative analysis of flame initialization, the ignition delay time is explored, defined as the time interval from the ignition beginning to the ending timing of 10% mass burned, also named as 10% mass fraction burned time (10% MFBT) herein. The schlieren system is used to visualize the expanding flames. The stretched flame speed can be well-defined as the increased rate of flame size, i.e., Sn ) dru/dt (8) The definition of the flame stretch, R, of a flame front in a quiescent mixture is given by R) 1 dA A dt (9) where A is the area of the flame. Thereby, in regard to a spherically outwardly expanding flame front, the flame stretch is well-defined as R) 1 dA 2 dru 2 ) ) Sn A dt ru dt ru (10) As described in refs 16 and 17, the linear relationship between flame speeds and the total stretch rates is given in eq 11 Sl - Sn ) LbR (11) (13) Brokaw R. Alignment charts for transport properties, viscosity, and diffusion coefficients for nonpolar gases and gas mixtures at low density. Technical Report TR R-81; NASA, 1961. Figure 2. Maximum combustion pressure for various fuels. Effect of Methanol Addition into Gasoline Energy & Fuels, Vol. 20, No. 1, 2006 87 Figure 4. 10% MFBT for various fuels. Figure 3. Comparisons of normalized apparent mass burning rates for various fuels at different equivalence ratios (T0 ) 358 K). Because the normalized apparent mass burning rate has a very significant importance on the pressure rise rate related with the NOx emissions, the burning rate analysis is also often used to analyze the combustion process in the chamber. Figure 3 shows the normalized apparent mass burning rates for various fuels at 358 K. As indicated in this figure, the normalized apparent mass burning rate is a mainly relevant parameter of the fuel/air ratio. Over the presented results, the biggest difference can be found for fuel/air mixtures with an equivalence ratio of 1.6, and the most likely behaviors also occur near the equivalence ratio of 1.3. The ignition delay time (10% MFBT) is proposed to quantitatively describe the ignitability of a fuel/air mixture in (14) Heywood, J. B. Internal Combustion Engine Fundamentals; McGrawHill: New York, 1988. (15) Liao, S. Y.; Jiang, D. M.; Gao, J.; Zeng, K. Effects of different frequency component in turbulence on accelerating turbulent premixed combustion. Proc. Inst. Mech. Engr., Part D 2003, 217, 1023-1030. this work. Obviously, the addition of the methanol content has an important influence on the early flame initialization, because it is indicated that the blended fuel and methanol show a similar performance in the ignition delay time, as shown in Figure 4. Whereas, this figure also presents that the minimum values of 10% MFBT for blended fuels keep the comparable values quantitatively, and the equivalence ratio corresponding to this minimum 10% MFBT is relatively less than that of gasoline. Generally, we think that a short ignition delay time means a rapid engine start. Thus, for the convenience in the discussion, this equivalence ratio can then be defined as the optimization equivalence ratio related to the cold start in this work. Figure 5 summarizes the effect of the methanol volume fraction on the shortest 10% MFBT of fuel at different preheated temperatures. The optimization equivalence ratios for different blends are plotted as well. It reports that M15 has a relatively shorter 10% MFBT than gasoline, which is owing to the enhancement evaporation of methanol addition into gasoline. However, for M30, this phenomenon is not obvious, maybe mainly because of the negative effect of the relatively slow flame speed of methanol than that of gasoline. The reductions of the combustion duration with the increase of the preheated temperature are also illustrated in these figures. Because the chemical kinetics and the evaporation of fuel are temperaturedependent parameters, it is expectable that the ignition delay time and the optimization equivalence ratio decrease with the increase of the preheated temperature. It is also illustrated that, in this figure, with the increasing methanol, the optimization equivalence ratio of injected fuel to air would decrease, and it (16) Gu, X. J.; Haq, M. Z.; Lawes, M.; Woolley, R. Laminar burning velocity and Markstein lengths of methane-air mixtures. Combust. Flame 2000, 121, 41-58. 88 Energy & Fuels, Vol. 20, No. 1, 2006 Liao et al. Figure 5. Variations of the shortest 10% MFBT and optimization equivalence ratio with the increasing methanol volume fraction. Figure 6. HC emissions for various fuel against the equivalence ratio at 358 K. The reference point is the gasoline-air mixture (φ ) 1.0), whose HC emission is 100%. is predictable that this value would be up to about a unit of the pure methanol with the increasing methanol volume fraction. The effects of methanol addition on the pollution emissions are investigated as well. The experimental measurement is conducted in terms of HC, CO, and NOx emissions at 358 K. Shown in Figure 6 are the HC emissions for various fuels. Because methanol is in full gasification at 358 K, we can see that the addition of methanol has led to a significant increase of HC emissions through fuel evaporation for rich fuel mixtures. The above discussions have indicated that a relatively lean mixture can be supplied to realize the rapid combustion for blended fuel, compared to gasoline. This means that we should compare the emission characteristics at their separated optimization equivalence ratio, to further explore the effect of methanol addition on the emissions. Figure 7 plots the pollution emissions at the separated optimization equivalence ratio for the cold start. Obviously, because of the enhancement of evaporation, for blended fuels, the fuel injected into the chamber decreases. As a consequence, the HC and CO emissions can be reduced slightly at the separated optimization equivalence ratio; that is to say, from the view of a rapid cold start, the methanol addition into gasoline also results in the reduction of HC and CO emissions, compared to pure gasoline. However, Figures 6 and 7 also demonstrate that, with the increasing methanol level in blended fuel, the HC emissions would increase gradually, as shown in the comparison of M30 with M15, which means that Figure 7. Variations in HC, CO, and NOx emissions for various fuel at the optimization equivalence ratio for cold start. The reference fuel is gasoline, and gasoline emissions are 100%. Effect of Methanol Addition into Gasoline Energy & Fuels, Vol. 20, No. 1, 2006 89 Figure 8. Typical growing schlieren flame kernels for stoichiometric mixtures of M30 and gasoline in air. The time interval is 4 ms, and T0 ) 358 K. Figure 9. Typical stretched flame speeds for various fuels of various fuels in air, where initial conditions are 0.1 MPa and 358 K. the reduction of HC emissions during the cold start is only justified for moderate methanol addition into gasoline. Moreover, the flame propagation characteristics are also discussed in the present work. Shown in Figure 8 is a typical flame kernel growth. As mentioned above, from the measurement for these expanding flame kernels, the flame speed can be well-obtained. Figure 9 plots partial measurement results of the flame speed against the flame size. It is known that the flame speed is greatly dependent upon the type of fuel and fuel/air ratio. Over the testing conditions, it is indicated that the flame speeds commonly have a lower initialization and gradually increase to a stabilized growth period, because of the relatively higher flame stretch and heat loss during the early stage of the flame propagation.16 The flame stretch is well-defined for the outward expanding spherical flame; thereby, we can plot the stretched flame speed against the flame stretch rate, to induce the unstretched flame speed, as indicated in eq 11. Figure 10 plots the results. The mixture of methanol-air has the fastest flame speed, and in turn, mixtures of M15, M30, and gasoline in air at the stoichiometric condition, while it shows a reverse tendency for richer cases (φ ) 1.6). The blends of M15 and M30 have also shown the fastest flame propagation when the fuel/air ratio is 1.3, compared to 1.6 for gasoline and 1.0 for methanol. Generally, at high rates of the stretch (small flame radius), the flame speed is small. With the expanding flame, the flame speed slowly increases because of the reduced flame stretch. As reported previously,17 the ignition energy, initial temperature, and pressure have a strong influence on the flame propagation. Therefore, the flames, restricted within the range in which the spark, temperature, and pressure effects can be Figure 10. Variations of flame speeds with different stretch rates. Lines are first-order fits through experimental data within the stretch rate (flame radius) range, in which spark, temperature, and pressure effects are discounted. 90 Energy & Fuels, Vol. 20, No. 1, 2006 Liao et al. Figure 11. General variation of unstretched flame speeds on the fuel/air ratio. discounted, are used to induce the unstretched flame speed, as described in ref 18. The unstretched flame speeds are plotted in Figure 11. From this figure, it also can be found that the ideal fuel/air ratio of M15 and M30 at 358 K combustion is about at an equivalence ratio of 1.3, and their flame speeds are bigger than those of pure methanol and gasoline with the same equivalence ratio. temperature, HC and CO emissions can be reduced as moderate addition used. The flame speeds are investigated as well. It is also revealed that, for methanol-gasoline blends with a methanol content below 30%, the suitable fuel/air ratio to realize fast flame propagation is about 1.3. Acknowledgment. This work is supported by the state key project of fundamental research plan, number 2001CB209206, and the NSFC Awarding Fund for Excellent State Key Laboratory (number 50323001). Conclusions This experimental study is conducted in a closed combustion chamber to investigate the equivalence ratio on the combustion characteristics of methanol-gasoline at a low temperature, which is related to the cold-start operation of the engine. It presents the effects of the fuel amount injected into combustion vessel on the combustion process, and some key characteristic parameters, such as ignition delay time, mass burning rate, and flame speeds, have been explored, respectively. The results show that the optimization equivalence ratios for M15 and M30 combustion are approximately the equivalence ratio of 1.3, at a temperature range from 358 to 400 K. The exhaust emissions are measured in terms of unburned HC, CO, and NOx emissions. It is presented that the emissions of HC during the rich combustion at a relatively low temperature are increased with the addition of methanol into gasoline. However, in the view of the optimization equivalence ratio of combustion at a low (17) Liao, S. Y.; Jiang, D. M.; Gao, J.; Huang, Z. H. Measurement of Markstein numbers and laminar burning velocities for natural gas-air mixtures. Energy Fuels 2004, 18, 316-326. (18) Liao, S. Y.; Jiang, D. M.; Gao, J.; Huang, Z. H. Measurements of Markstein numbers and laminar burning velocities for liquefied petroleum gas-air mixtures. Fuel 2004, 83, 1281-1288. Nomenclature A ) flame area cp ) specific heat at constant pressure cv ) specific heat at constant volume h ) enthalpy Hu ) low heat value m ) mass m̆b ) mass burning rate p ) pressure Q ) heat loss R ) gas constant ru ) flame radius Sn ) stretched flame speed Sl ) unstretched flame speed t ) elapsed time from ignition T ) temperature u ) internal energy V ) volume F ) density R ) flame stretch 10% MFBT ) 10% mass fraction burned time Subscript u ) unburned gas b ) burned gas o ) initial condition EF0502352
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