GF630 /LF620 GF632 /LF622 15 to 600 mm (1/2" to 24") Field Intelligent Device – Premium Value Series Electromagnetic Flowmeter Introduction The electromagnetic flowmeter uses Faraday’s Law of electromagnetic induction to measure the process flow. The device consists of two units: a detector, through which the fluid to be measured flows and in which low-level signals proportional to flow rates are obtained; and a converter, which supplies excitation current to the detector, and amplifies the signals from the detector and then processes and converts the signals into the 4–20mAdc current signal or communication signal. Combined with a multi-functional converter LF620 (combined type) or LF622 (separate type) equipped with its original patented noise-suppression circuit and advanced algorithms. The GF630 has a very high tolerance to noise, giving the unit a very stable output even for slurry fluid measurement. IR (Infrared) switches enable the parameter setting of the converter without removing the cover. Flow direction can be set in either way, and its unique 128 x 128 dot matrix LCD display allows the LCD to be rotated electronically to 90, 180 and 270 degrees without opening the cover. The terminal block in LCD side make easy to wire in case of the combined type. The AF900 hand-held terminal (HART*1 communicator) can be used to communicate with the flowmeter from a remote place. PROFIBUS-PA*2 or Modbus*3 interface is available as an option. *1: HART protocol (Highway Addressable Remote Transducer) is a communication GF630/LF620 GF630/LF600 GF630/LF620F LF602 LF622 LF622F GF632 GF632 Figure2. GF630 Premium Value series Flowmeters Certification number Z01207 Certification No. PM09896 For PU lined flowmeter Specifications protocol for industrial sensors recommended by the HCF (HART Communication Foundation). Overall Specifications *2: PROFIBUS is the communication protocol for factory and process automation that the PROFIBUS Organization recommends. Instead of analog control with a conventional analog signal (4-20mA), it is fieldbus which digitizes all signals. Flowmeters support PROFIBUS-PA. *3:Modbus is the communication protocol that Modicon Inc. developed. Physical layer is RS485. Measurement range in terms of flow velocity: 0 – 0.3 m/s to 0 –10 m/s (0 –1.0 ft/s to 0 – 32.8 ft/s). 0 – 0.1 m/s to 0 – 0.3 m/s (0 – 0.3 ft/s to 0 – 1.0 ft/s) range is available optionally for meter size 1/2” to 18” (15 to 450 mm). Accuracy: < 1/2" to 18” (15 mm to 450 mm) > ±0.2 % of Rate *1. Combined type GF630/LF620 GF630/LF620F Separate type GF632/LF622 GF632/LF622F * This pulse output error result is established under standard operating conditions at Toshiba's admitted flow calibration facility. * Individual meter measurement error may vary up to ±0.5% of Rate at 1.64 ft/s (0.5m/s) or more. Or it may vary up to ±0.3% of rate ±0.039 inch/s (1mm/s) at 1.64 ft/s (0.5m/s) or less. * Current output: plus ± 8µA (0.05% of span). * Refer to individual calibration data for each individual meter's measurement error. Figure 1. Configuration 1 EJL-140D GF630/LF620 GF632/LF622 < 20" and 24” (500 mm and 600 mm) > ±0.3 % of Rate *2. *2 This pulse output error result is established under standard operating conditions at Toshiba's flow calibration facility, Fuchu Japan. *2 Individual meter measurement error may vary up to ±0.5% of Rate at 3.28 ft/s (1.0 m/s) or more. Or it may vary up to ±0.3% of rate ±0.079 inch/s (2 mm/s) at 3.28 ft/s (1.0 m/s) or less. *2 Current output: plus ± 8µA (0.05% of span). *2 Refer to individual calibration data for each individual meter's measurement error. Fluid conductivity: 5µS/cm minimum Fluid temperature: -20 to +100 °C: FEP lining (-4 to 212 °F) -20 to +120 °C: PTFE lining (-4 to 248 °F) -20 to +60 °C: Polyurethane lining (-4 to 140 °F) Ambient temperature: -20 to +60 °C (-4 to 140 °F) Structure: Standard-IP 67 and NEMA 4X Watertight EN 1092-1 PN 16 :15 to 600mm (1/2” to 24”) Principal materials: Case — carbon steel Flange material — carbon steel Linings — FEP : Meter sizes 15 to 250mm (1/2” to 10”) PTFE : Meter sizes 300 to 600mm(12” to 24”) Polyurethane(PU) : Meter sizes 15 to 400mm (1/2” to 16”) Electrodes — Type - Super smooth, polished with self cleaning finish, and non stick shape 316L stainless steel (for PU lining) Hastelloy C equivalent (for FEP, PTFE lining). Measuring tube material — 304 stainless steel Terminal box — Aluminum alloy (for separate type) Grounding ring — PU, FEP lining::None (std.) 316 stainless steel (opt.) PTFE lining::316 stainless steel (std.) Option-IP68 and NEMA 6P Watertight Coating: Corrosion resistant resin coating (std.), pearl-gray colored Power consumption: Dimensions and weights: See Figure 3 and 4. Cable connection port: for separate type detectors. Standard:10W(14VA) at AC100V and Excitation current:0.2A MAX:15W (22VA) MAX:17W(24VA) with PROFIBUS Approved hazardous location certifications: Model: GF630/LF620F and GF632/LF622F cFMus Nonincendive for use in hazardous (classified) locations: Class I, II, III, Division 2, Groups A-G Model GF630 and GF632 Detector Mounting style: Flange connection type, ISO13359 for direct replacement of existing ISO13359 magmeters Fluid pressure: 0 to 1 MPa (0 to 150 psi, or 0 to 10 bar) (To be within the applicable flange limitation) Connection flange standards: ASME B 16.5 class 150 :15 to 600 mm (1/2” to 24”) JIS B 2220 10K 2 EN 1092-1 PN 10 :15 to 600mm (1/2” to 24”) :15 to 600 mm (1/2” to 24”) Applicable diameter — 11 to 13mm (0.433 to 0.512 inch) Cable glands — GF632 without cFMus Approval : Provided as standard, G1/2 male screws GF632 with cFMus Approval : Not provided 1/2-14NPT male screws are required. GF630/LF620 GF632/LF622 Model LF620 and LF622 converters Input signals Analog signal — the voltage signal from detector, proportional to process flow rate (for LF622 separate type converter). Digital input DI Signal type: 20 to 30Vdc voltage signal Input resistance: 2.7k Number of inputs: one point Note: DI cannot be used with the Modbus communication. DI function — One of the following functions can be assigned to the DI signal. Range switching — Selects either the higher or lower range in the unidirectional or bidirectional 2-range setting. Totalizer control — Starts and stops the built-in totalizer. Fixed-value outputs —Outputs fixed-values for current and pulse outputs. Zero adjustment — Executes zero adjustment (on-stream at zero flow rate). Output signals Current output: 4–20mAdc (load resistance 0 to 750 ) Note: The current output cannot be used with the PROFIBUS-PA ccommunication. Digital outputs — Two points are available as follows. Digital output DO1 : Output type: Transistor open collector Number of outputs: One point Output capacity: 30Vdc, 200mA maximum Note: DO1 cannot be used if Modbus communication connection is 3 lines. DO1 and DO2 functions — One of the following functions can be assigned to DO1 and/or DO2. • Pulse output (available only for DO1,DO2) Pulse rate: Max 10kHz (10,000pps) (DO1) Max 100Hz ( 100pps) (DO2) (Over 1kpps, auto-setting) Pulse width: 0.3 to 500ms (but less than half of the period for 100% flow rate) Note: The same and simultaneous pulse is not available between DO1 and DO2.) • Multi-range selection outputs (Note 1) • High, High high, Low, and/or Low low alarm outputs (Note 2) • Empty pipe alarm output (Note 2) • Digital Output Active Status (DO1 and DO2) (Note 2) • Preset count output • Converter failure alarm output Note 1: Two outputs (DO1 and DO2) are needed for 4-range switching and forward/reverse 2-range switching. Note 2: Normal Open (default set) or Normal Close is selected for alarm outputs when programming. When power failure occurs, unit will be fault to Normal Open. Digital output DO2 : Output type: Solid-state relay output (non polarity) Number of outputs: One point Output capacity: 150Vdc, 150mA maximum or 150Vac (peak to peak), 100mA maximum Note: DO2 cannot be used with the Modbus communication. 3 GF630/LF620 GF632/LF622 Communications output : • HART (std.) Digital signal is superimposed on 4–20mAdc current signal as follows: Conforms to HART protocol Load resistance: 240 to 750 Load capacitance: 0.25µF maximum Load inductance: 4mH maximum • PROFIBUS (opt.) Protocol : PROFIBUS-PA Baud rate : 31.25kbps Bus voltage : 9-30VDC Consumption electric current of bus:less than 16mA Manufacture Ident-No. : 093BHEX Standard Ident-No. : 9740HEX Slave address : 0-126 (Default address is 126) Profile : Profile Ver.3.01 for Process Control Devices Function blocks : AI(Flow)×1 , Totalizer×1 •Modbus(opt.) Physical layer : RS485 Protocol : Modbus Mode : RTU Baudrate : 4800, 9600, 19200bps Data length : 8bit Parity bit : None, Odd, Even Stop bit : 1bit, 2bit Error check : CRC-16 Max. station number : 32(with Master device) Max. cable length : 1.2km (Note) Note: This length is specification of 3 line connection. LCD display: Full dot-matrix 128×128 dot LCD display (back–light provided) The data on the LCD inside the converter can rotate to 90, 180, and 270 degrees by a software, without rotating the indicator itself. (Combined type only) Parameter settings — Parameters can be set as follows: • IR Switches: Three key switches are provided to set configuration parameters. • Digital communication: The AF900 hand-held terminal or PROFIBUS, Modbus is needed to set parameters. •Zero adjustment: Zero point adjustment can be started by pressing the switch in the converter. Damping: 0.5 to 60 seconds (selectable in one second increments) 4 Zero and span calibration: Built-in calibration signal source allows converter unit check. Conditions when power fails: Parameter setting values are stored in non–volatile memory and the values will be restored when the power returns to normal condition. The outputs and display will remain as follows when power fails. • Current output: 0mAdc • Digital output: OFF • LCD display: No display • PROFIBUS: No communication Power supply: One of the following can be selected: • 100 to 240Vac, 50/60Hz (std.) (allowable voltage 80 to 264Vac) • 24Vdc (allowable voltage 18 to 36Vdc) • 110Vdc (allowable voltage 90 to 130Vdc) Surge protection: Arresters are installed in the power supply and a current signal output circuit to help protect the meter from lightning and improve personnel safety. Case: Aluminum alloy (equal to IP 67) Coating: Acrylic resin-baked coating, pearl–gray colored Cable connection port: Cable glands — LF620 and LF622 without cFMus Approval: Provided as standard, G 1/2 male screws. OD of cableφ11 to 13mm Material Nylon 66 G 1/2 male screws. Note: When PROFIBUS or Modbus option are specified , cable glands size is φ6∼ 8mm for signal cable, φ11∼13mm for power cable. LF620F and LF622F with cFMus Approval: Not provided, 1/2–14NPT male screws are required. Applicable diameter — 11 to 13mm (0.433 to 0.512 inch) Note: When PROFIBUS option is specified, cable gland size is φ6∼8mm for signal cable, φ 11∼13mm for power cable. GF630/LF620 GF632/LF622 Vibration resistance: No resonance to the following levels of vibration: • 10 to 150Hz with acceleration of 9.8m/s2 • Vibration of 30Hz with 29.4 m/s2 in 4h in each direction will not cause any defect to unit. Note: Avoid using the flowmeter in an environment with constant vibration. Converter LF622 Dimensions and Weights: See Figure 4 (for separate type) MTBF: Converter: 220,000 hours (25 years) at 25 °C (77 °F) based on strict military specification MIL-HDBK-217F Detector: 350,000 hours (40 years) at 25 °C (77 °F) based on strict military specification MIL-HDBK-217F 5 GF630/LF620 GF632/LF622 Installation Dimensions Combined type GF630/LF620 and GF630/LF620F Note1 Note2 Note1: Note2: Note3: Note4: Note5: Unit (inch) : Eye bolts are provided at the flange for flowmeters sized 200mm (8") or above. Cable glands are not provided for GF630/LF620F cFMus approved type. Refer to the part Cable connection port at detector. L1 of PTFE lining contains the thickness of grounding rings. The weight of PTFE lining includes the weight of grounding rings. 1 inch = 25.4mm Note3 mm Size (mm) L1 (mm) L2 (mm) 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 200 200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 205 215 220 225 235 248 253 264 284 299 324 344 369 391 419 441 466 521 JIS B 2220 10K L3 No. of Weight (kg) approx. (mm) bolts FEP PTFE PU 253 4 7 7 278 4 8 8 288 4 10 10 295 4 11 11 313 4 12 12 335 4 15 15 345 8 16 16 369 8 23 23 409 8 29 29 439 8 34 34 489 12 48 48 544 12 70 70 591 16 101 93 636 16 137 127 699 16 149 136 751 20 171 804 20 185 919 24 253 Size (inch) 1/2 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 10 12 14 16 18 20 24 L1 (inch) 7.9 7.9 7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 ASME B 16.5 class 150 L2 L3 No. of Weight (lbs) approx. PU (inch) (inch) bolts FEP PTFE 8.1 10.0 4 16 16 8.5 10.9 4 18 18 8.7 11.3 4 20 20 8.9 11.6 4 23 23 9.3 12.3 4 29 29 9.8 13.2 4 34 34 10.0 13.6 4 42 42 10.4 14.5 8 56 56 11.2 16.1 8 71 71 11.8 17.3 8 84 84 12.8 19.3 8 128 128 13.5 21.4 12 188 188 14.5 23.3 12 292 274 15.4 25.0 12 349 327 16.5 27.5 16 430 402 17.4 29.6 16 468 18.3 31.7 20 538 20.5 36.2 20 741 GF630/LF620 Size (mm) L1 (mm) L2 (mm) 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 200 200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 205 215 220 225 235 248 253 264 284 299 324 344 369 391 419 441 466 521 L3 (mm) PN 10 PN 16 253 253 273 273 291 291 300 300 318 318 340 340 353 353 374 374 409 409 442 442 494 494 542 547 591 599 644 651 702 709 749 761 801 824 911 941 EN 1092-1 PN10 and PN16 No.of Weight (kg) approx. Bolts FEP PTFE PU PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 4 4 10 10 10 10 4 4 10 10 10 10 4 4 13 13 13 13 4 4 15 15 15 15 4 4 16 16 16 16 4 4 19 19 19 19 8 8 21 21 21 21 8 8 29 29 29 29 8 8 33 33 33 33 8 8 39 39 39 39 8 12 59 59 59 59 12 12 77 83 77 83 12 12 122 137 115 130 16 16 157 175 151 169 16 16 162 186 156 180 20 20 177 222 20 20 197 267 20 20 267 372 Figure 3. GF630/LF620 and GF630/LF620F combined type flowmeters Meter sizes 15mm (1/2") t 600mm (24") 6 GF630/LF620 GF632/LF622 Separate type GF632/LF622 and GF632/LF622F 36 (1.42) φ98 (φ3.86) 124 Note1: Note2 Note1 L3 L2 Note2: Note3: Note4: Note5: L1 Unit : (inch) Eye bolts are provided at the flange for flowmeters sized 200mm (8") or above. Cable glands are not provided for GF632/LF622F cFMus approved type. Refer to the part Cable connection port at detector. L1 of PTFE lining contains the thickness of grounding rings. The weight of PTFE lining includes the weight of grounding rings. 1 inch = 25.4mm Note3 mm Size (mm) 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 L1 (mm) 200 200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 L2 (mm) 172 182 187 192 202 215 220 231 251 266 291 311 336 358 386 408 433 488 JIS B 2220 10K L3 No. of Weight (kg) approx. (mm) bolts FEP PTFE PU 220 4 5 5 245 4 6 6 255 4 8 8 262 4 9 9 280 4 10 10 302 4 13 13 312 8 14 14 336 8 21 21 376 8 27 27 406 8 32 32 456 12 46 46 511 12 68 68 558 16 99 91 603 16 135 125 666 16 147 134 718 20 169 771 20 183 886 24 251 Size (inch) 1/2 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 10 12 14 16 18 20 24 L1 (inch) 7.9 7.9 7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 ASME B 16.5 class 150 L2 L3 No. of Weight (lbs) approx. PU (inch) (inch) bolts FEP PTFE 4.9 8.5 4 12 12 5.1 9.3 4 14 14 5.3 9.7 4 16 16 5.4 10.1 4 18 18 5.7 10.9 4 25 25 6.1 11.9 4 29 29 6.2 12.4 4 38 38 6.5 13.6 8 51 51 7.1 14.9 8 67 67 7.5 15.9 8 80 80 8.2 18.2 8 124 124 8.8 20.2 12 183 183 9.5 22.7 12 287 269 10.1 24.6 12 344 322 10.9 26.9 16 426 397 11.5 28.6 16 463 12.2 30.8 20 534 13.8 35.2 20 737 GF632/LF622 Size (mm) L1 (mm) L2 (mm) 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 200 200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 172 182 187 192 202 215 220 231 251 266 291 311 336 358 386 408 433 488 L3 (mm) PN 10 PN 16 220 220 240 240 258 258 267 267 285 285 307 307 320 320 341 341 376 376 409 409 461 461 509 514 558 566 611 618 669 676 716 728 768 791 878 908 EN 1092-1 PN10 and PN16 No.of Weight (kg) approx. FEP PTFE PU Bolts PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 4 4 8 8 8 8 4 4 8 8 8 8 4 4 11 11 11 11 4 4 13 13 13 13 4 4 14 14 14 14 4 4 17 17 17 17 8 8 19 19 19 19 8 8 27 27 27 27 8 8 31 31 31 31 8 8 37 37 37 37 8 12 57 57 57 57 12 12 75 81 75 81 12 12 120 135 113 128 16 16 155 173 149 167 16 16 160 184 154 178 20 20 175 220 20 20 195 265 20 20 265 370 Figure 4. Separate type detectors GF632 Meter sizes 15mm (1/2") to 600mm (24") 7 GF630/LF620 GF632/LF622 Attachment LCD display I/O cable ground Excitation ground cable Plat e Power supply cable ground Signal cable ground Option cable ground Unit : mm (inch) IR Switch Note : Cable glands are not provided for LF622F cFMus approved type. Refer to the part Cable connection port at detector. Figure 5. Separate type converter LF622 and LF622F External Connections Combined type GF630//LF620 and GF630/LF620F flowmeter Instrument panel : Ordered separately Grounding with 100Ω or less ground resistance Power switch (External double-pole power switch) Ⅳ wire 5.5mm2 or more Grounding with 100Ω or less ground resistance Power supply Current output (4∼20mAdc) or PROFIBUS Digital input (20∼30Vdc) or Modbus Digital output 2 Signal common for DI and DO Digital output 1 Grounding with 100Ω or less ground resistance NOTE: In the case of the integral type, the signal line ( A, B, G ) and the excitation line ( E, X, Y ) are the connector joints. I/O cable Power cable Figure 6. Combined type GF630/LF620 and GF630/LF620F flowmeters Wiring Diagram 8 GF630/LF620 GF632/LF622 ・Separate type GF632/LF622 and GF632/LF622F flowmeter Instrument panel : Ordered separately Ⅳ wire 5.5mm2 or more Grounding with 100Ω or less ground resistance Power switch (External double-pole power switch) Power supply Current output (4∼20mAdc) or PROFIBUS Digital input (20∼30Vdc) or Modbus Digital output 2 Signal common for DI and DO Digital output 1 Grounding with 100Ω or less ground resistance Grounding with 100Ω or less ground resistance Thick walled steel conduit Signal cable (2-wire shielded hard-rubber sheathed cable) Excitation cable (3-wire shielded hard-rubber cable) I/O cable Power cable Connected detector Figure 7. Separate GF632/LF622 and GF632/LF622F type Converter Wiring Diagram *1 Locate an external double-pole power switch on the power line near the flowmeter within easy reach of operation. Use the appropriate switch rating as shown below: Switch rating: 250Vac, 6A or more In rush current: 15A or more Table 1. LF620, LF620F, LF622 and LF622F Converters Signal Table Symbol L1 (+) L2 (−) GND FG DI DO1 DO2 COM Description Cable Power supply Power cable Ground (for arrester) Frame ground Digital Input (20∼30Vdc) Digital Output 1 Digital Output 2 Signal Common for DI, DO1, DO2 I/O cable + Current Output (4∼20mAdc) or PROFIBUS − X Y E A B G Shielded cable for PROFIBUS-PA Excitation Output Excitation cable (for LF622, LF622F only) Signal Input Signal cable (for LF622, LF622F only) Note: Symbol of the terminal is changed as follows for Modbus. DO2 → T+, DI → T-, COM → TG Symbol T+ TTG Description Modbus(+) Modbus(-) Modbus(GND) Cable Twist-pair polyethylene insulated vinyl sheath cable (JKEV,AWG24(0.2mm2)) 9 GF630/LF620 GF632/LF622 Wiring Precautions (PROFIBUS or Modbus) (1) For wiring path, avoid places near electrical equipment that may cause electromagnetic induction or electrostatic induction interference (such as a motor, transformer and wireless transmitter). (2) Use a PROFIBUS-PA cable or a RS485 twist-pair cable for signal cable. In addition, make sure to use a shielded cable to improve noise resistance. Furthermore, installation of signal cable in metal conduit is recommended. (3) General cables are designed for indoor use where cables are not exposed to humidity, rain, etc. When you install cables, make sure to check the operating conditions such as the operating temperature range of the cable by contacting its manufacturer. (4) When you carry out cable end treatment of cable, use a dedicated cable stripper etc. so that the core wire of the cable will not be nicked or damaged. In addition, for cables, be careful of allowable maximum bend diameter etc. (Basically, do not install cables in a way cables are twisted or bent.). (5) Consider installing a PROFIBUS-PA arrester in the communication path of PROFBUS-PA so that the electromagnetic flowmeter will not be affected by lightning etc. (6) The electromagnetic flowmeter is not equipped with terminating resistors.Use the terminating resistor unit for PROFIBUS-PA or junction box, if necessary. 10 (7) Only one PROFIBUS-PA cable goes through a cable gland of the Electromagnetic Flowmeter. Use the junction box at system configuration. (8) Install a terminator to flowmeter that connected to end of Modbus network. Allowable cable length (m) Wiring Precautions (1) Explosion proof type flowmeters are not provided cable glands. Refer to the part Cable connection port at detector and converter. (2) Connect the grounding wire (IV wire 5.5mm² or more) to a good earth ground (100 or less ground resistance). Make the wire as short as possible. Do not use a common ground shared with other equipment where earth current may flow. An independent earth ground is recommended. (3) The allowable cable lengths between the detector and converter for the separate type flowmeter depend on the electrical conductivity of the object fluid. See Figure 8. (4) DO1, DO2, and DI use the same common terminal (COM). This COM can not connect to other equipments which have their own ground terminal. (Power supply for connecting to DI or DO, etc…) Need to wire separately. 300 200 100 50 30 20 10 5 3 3 5 10 20 30 50 100 200 Conductivity ( S/cm) Figure 8. Electrical Conductivity and Cable Length Meter Size To select the meter size: See Table 2 to 3 and find meter sizes within the velocity of 0.1 to 10m/s for a specified full-scale (measuring range high limit) flow. Select one that has its full-scale velocity between 1 and 3m/s. Note: Make sure the full-scale flow rate used for the final planning stage stays within 10m/s in terms of flow velocity. GF630/LF620 GF632/LF622 Table 2. Flow Rate and Flow velocity (SI unit) 3 Unit: m /h Size (mm) 15 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 0.1 m/s 0.0636 0.1767 0.2895 0.4523 0.7067 1.195 1.809 2.827 4.417 6.361 11.31 17.67 25.45 34.64 45.23 57.25 − − Flow rate 0.3 m/s 1.0 m/s 0.1908 0.6361 0.5301 1.767 0.8686 2.895 1.357 4.523 2.120 7.067 3.583 11.95 5.428 18.09 8.482 28.27 13.25 44.17 19.08 63.61 33.93 113.1 53.01 176.7 76.34 254.5 103.9 346.4 135.7 452.3 171.7 572.5 212.1 706.9 305.4 1,018 3 m/s 1.908 5.301 8.686 13.57 21.20 35.83 54.28 84.82 132.5 190.8 229.3 530.1 763.4 1,039 1,357 1,717 2,121 3,054 10 m/s 6.361 17.67 28.95 45.23 70.67 119.5 180.9 282.7 441.7 636.1 1,131 1,767 2,545 3,464 4,523 5,725 7,069 10,180 Table 3. Flow Rate and Flow velocity (U.S. unit) Unit: gal/min Size (inch) 1/2' 1 1¼ 1½ 2 2½ 3 4 5 6 8 10 12 14 16 18 20 24 0.3ft/s 0.2801 0.7781 1.275 1.992 3.112 5.260 7.967 12.45 19.45 28.01 49.80 77.81 112.0 152.5 199.2 252.1 − − 0.98ft/s 0.8403 2.334 3.824 5.975 9.337 15.78 23.90 37.35 58.35 84.03 149.4 233.4 336.1 457.5 597.5 756.3 933.7 1,344 Flow rate 3ft/s 2.561 7.115 11.66 18.21 28.46 48.09 72.85 113.8 177.9 256.1 455.3 711.5 1,025 1,394 1,821 2,305 2,846 4,098 10ft/s 8.532 23.72 38.86 60.71 94.86 160.3 242.8 379.4 592.9 853.8 1,518 2,372 3,415 4,648 6,071 7,684 9,486 13,660 32.8ft/s 28.01 77.81 127.5 199.2 311.2 526.0 796.7 1,245 1,945 2,801 4,980 7,781 11,200 15,250 19,920 25,210 31,120 44,820 Calibration Range If the calibration range is not specified, the standard range as shown below will be used. If the range is specified, we will use the specified range for calibration. Table 4. Standard Flow Range Meter size mm (inch) 15 (1/2) 25 (1) 32 (1 1/4) 40 (1 1/2) 50 (2) 65 (2 1/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) Flow rate (m³/h) 2 6 10 15 25 40 60 100 150 200 300 600 900 1,200 1,600 2,500 3,000 4,000 Standard flow range Flow Flow rate velocity (gal/min) (m/s) 3.144 25 3.395 75 3.454 125 3.316 175 3.537 300 3.348 475 3.316 650 3.537 1,000 3.395 1,750 3.144 2,500 2.653 4,500 3.395 7,000 3.537 10,000 3.465 12,000 3.537 16,000 4.366 20,000 4.244 25,000 3.930 40,000 Flow velocity (ft/s) 29.283 31.625 32.171 28.826 31.625 29.629 26.766 26.354 31.625 29.283 29.649 29.517 28.283 25.817 26.354 26.029 26.354 29.283 Note: The unit of "gal/min" is not exchanged (converted) by "m3/h". 11 GF630/LF620 GF632/LF622 Piping Precautions (1) Design piping so that the flowmeter detector pipe is always filled with the fluid being measured, whether the fluid is flowing or not. (2) The detector has no adjustable piping mechanism. Install an adjustable short pipe where needed. (3) The required straight pipe length should comply with the requirements as follows. (4) Be sure to ground the flowmeter according to the flow meter instruction manual. Required straight pipe length When using 90-dgree bend, tee, L ≥ 5D diffuser or fully opened valve When using other types of L ≥ 10D valves Downstream When no valve plate protrudes L ≥ 0 side into the detector pipe Upstream side L: Required straight pipe length, D: Meter size Piping materials (to be ordered separately) Mating flanges: The flowmeter must be mounted with its detector pipe connected between the flanges in the pipeline. If no flanges are used where the flowmeter is to be mounted, mating flanges are needed. Adjustable short pipe: When both the upstream and downstream pipe sections cannot be adjusted laterally along the pipeline, an adjustable short pipe may be needed. Reducers: When the flowmeter with its Meter size smaller than that of the pipeline should be installed, reducers are needed on both ends of the flowmeter detector. Reducers with pipe extensions: Reducers with adjustable piping mechanism. Gasket : Gasket is needed for piping. In the case of the detector with grounding ring and Teflon lining, additional gasket is needed between grounding ring and lining face. 12 About establishment environment Do not store or install the flowmeter : • Where there is direct sunlight. • Where excessive vibration or mechanical shock occurs. • Where high temperature or high humidity conditions exist. • Where corrosive atmospheres exist. • Places that can be submerged under water. • Where there is a sloped floor. To put the flowmeter temporarily on the floor, place it carefully with something, such as a block, to support it so that the flowmeter will not topple over. In areas like the following, there may be the case that infrared switches do not function correctly. (If these are unavoidable, use an appropriate cover.) (1) Where unit (operation panel) is exposed to direct sunlight, reflection of light onto window pane and diffused light reflection. (2) Where smoke and steam may occur. (3) Where exposed to direct snow, ice or mud. GF630/LF620 GF632/LF622 Ordering Information 1. When ordering the GF630 series flowmeters, refer to Tables 6 to 8 (Type Specification Codes). An entry must be made for each of the columns in each of these tables. 2. Fluid characteristics: (1) Type of fluid to be measured and its characteristics (2) Fluid temperature (3) Fluid pressure (4) Electrical conductivity of the fluid 3. Measuring range 4. I/O function setting 5. Ordering scope: Flow calibration data: (required or not) 6. Other items Specifications other than standard items Consult a Toshiba representative before ordering when choosing materials of the wetted parts such as lining, electrodes, and grounding rings. Ordering Grounding rings When you purchase the grounding ring, refer to Table 5. Table 5. Arrangement code of the Grounding ring MeterMeter size size ASME B 16.5 JIS B 2220 10K JIS10K classANSI150 150 mm mminchInch 15 151/2”1/2” 5P8A1544P001 5P8A1544P001 25 25 1” 1” 5P8A1544P002 5P8A1544P002 32 321-1/4” 5P8A1544P003 1-1/4” 5P8A1544P003 40 401-1/2” 5P8A1544P004 1-1/2” 5P8A1544P004 50 50 2” 2” 5P8A1544P005 5P8A1544P005 65 652-1/2” 5P8A1544P006 5P8A1544P106 2-1/2” 5P8A1544P006 5P8A1544P106 80 80 3” 3” 5P8A1544P007 5P8A1544P107 5P8A1544P007 5P8A1544P107 100 100 4” 4” 5P8A1544P008 5P8A1544P008 125 125 5” 5” 5P8A1544P009 5P8A1544P009 150 150 6” 6” 5P8A1544P010 5P8A1544P010 200 200 8” 8” 5P8A1544P011 5P8A1544P111 5P8A1544P011 5P8A1544P111 250 25010” 10”5P8A1544P012 5P8A1544P112 5P8A1544P012 5P8A1544P112 300 30012” 12”5P8A1544P013 5P8A1544P113 5P8A1544P013 5P8A1544P113 350 35014” 14”5P8A1544P014 5P8A1544P114 5P8A1544P014 5P8A1544P114 400 40016” 16”5P8A1544P015 5P8A1544P115 5P8A1544P015 5P8A1544P115 450 45018” 18”5P8A1544P016 5P8A1544P116 5P8A1544P016 5P8A1544P116 500 50020” 20”5P8A1544P017 5P8A1544P117 5P8A1544P017 5P8A1544P117 600 60024” 24”5P8A1544P019 5P8A1544P119 5P8A1544P019 5P8A1544P119 700 28” 5P8A1544P021 5P8A1544P121 750 30” 5P8A1544P022 5P8A1544P122 800 32” 5P8A1544P023 5P8A1544P123 900 36” 5P8A1544P025 5P8A1544P125 13 GF630/LF620 GF632/LF622 N (Number of tabs) T ΦD2 ΦD1 Meter size JIS B 2220 10K (Unit: mm) ASME B 16.5 class 150 (Unit: inch) EN 1092-1 PN10 and PN16 (Unit: mm) 2 ΦD1 PN10 PN16 42 ΦD2 PN10 PN16 16 0.16 2 60 0.16 2 70 1.65 0.12 2 mm inch ΦD1 ΦD2 T N ΦD1 ΦD2 T N 15 1/2 42 16 3 2 1.65 0.63 0.16 25 1 60 27 3 2 2.36 1.06 32 1-1/4 70 34 3 2 2.76 1.34 40 1-1/2 77 42 3 2 3.03 T N 3 2 27 3 2 34 3 2 77 42 3 2 50 2 95 52 3 2 3.74 2.05 0.12 2 95 52 3 2 65 2-1/2 115 67 3 2 4.69 2.44 0.12 2 115 67 3 2 80 3 125 82 3 2 5.08 3.03 0.12 2 125 82 3 2 100 4 150 104 3 2 5.91 4.09 0.12 2 150 104 3 2 125 5 185 129 3 2 7.28 5.08 0.12 2 185 129 3 2 150 6 215 154 3 2 8.46 6.06 0.12 2 215 154 3 2 200 8 265 204 3 4 10.43 8.03 0.12 4 265 204 3 4 250 10 325 255 3 4 13.11 10.04 0.12 4 325 255 3 4 300 12 372 305 3 4 15.59 12.01 0.12 4 305 3 4 350 14 416 333 3 4 17.32 13.11 0.12 4 416 440 333 3 4 400 16 479 384 3 4 19.8 15.12 0.12 4 479 503 384 3 4 450 18 534 433 3 4 21.34 17.05 0.12 4 534 542 433 3 4 500 20 589 483 3 4 23.58 19.02 0.12 4 589 599 483 3 4 600 24 691 584 3 4 27.95 22.99 0.12 4 691 720 584 3 4 372 Figure 9. Grounding ring Meter sizes 15mm (1/2") to 600mm (24") 14 GF630/LF620 GF632/LF622 Table 6. Specification Code (Flange type detector GF630 (Combined type) ) Model 1 2 3 4 5 G F 6 3 0 6 0 0 0 0 0 0 0 1 1 1 2 2 3 3 4 4 5 6 7 Specification Code 8 9 10 11 12 13 14 Combined (Integral) type Meter size 15 mm (½") 25 mm (1") 32 mm (1-¼") 40 mm (1-½") 50 mm (2") 65 mm (2-½") 80 mm (3") 100 mm (4") 125 mm (5") 150 mm (6") 200 mm (8") 250 mm (10") 300 mm (12") 350 mm (14") 400 mm (16") 450 mm (18") 500 mm (20") 600 mm (24") Connection flange standard ASME B 16.5 class 150 JIS B 2220 10K EN 1092-1 PN10 EN 1092-1 PN16 Lining Polyurethane FEP PTFE (Note1) Electrode Material 316L stainless steel Hastelloy C (Equivalent) Flow and calibration velocity range 1 2 3 4 5 6 8 0 2 5 0 5 0 5 0 5 0 0 A J D E U F P B F A B C : Standard PU Lining FEP PTFE - - - - - - - - 0.3 to 10 m/s (standard range calibration) 0.3 to 10 m/s (specified range calibration) 0.1 to 10 m/s (specified range calibration) 1 2 Code explanation: Description Without Grounding Ring With Grounding Ring : Option –: Not available Note: The grounding rings are provided to PTFE Lining, which material is 316 stainless steel and gasket material is EPDM rubber. 15 GF630/LF620 GF632/LF622 Table 7. Specification Code (Flange type detector GF632 (Separate type) ) Model Specification Code Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 G F 6 3 2 Separate (Remote) type Meter size 0 1 15mm (½") 0 2 25mm (1") 0 3 32mm (1¼") 0 4 40mm (1½") 0 5 50mm (2") 0 6 65mm (2½") 0 8 80mm (3") 1 0 100mm (4") 1 2 125mm (5") 1 5 150mm (6") 2 0 200mm (8") 2 5 250mm (10") 3 0 300mm (12") 3 5 350mm (14") 4 0 400mm (16") 4 5 450mm (18") 5 0 500mm (20") 6 0 600mm (24") Connection flange standard A ASME B 16.5 class 150 J JIS B 2220 10K D EN 1092-1 PN10 E EN 1092-1 PN16 Lining U Polyurethane(PU) F FEP P PTFE (Note1) Electrode Material B 316L stainless steel F Hastelloy C (Equivalent) Flow and calibration velocity range Cable glands and cFMus 0.3 to 10 m/s (standard range calibration) A 1/2-14NPT connection port 0.3 to 10 m/s (specified range calibration) B without cable glands. 0.1 to 10 m/s (specified range calibration) C With cFMus logo. 0.3 to 10 m/s (standard range calibration) H G1/2 connection port with 0.3 to 10 m/s (specified range calibration) J cable glands. 0.1 to 10 m/s (specified range calibration) K Without cFMus logo. 1 Without Grounding Ring 2 With Grounding Ring Code explanation: : Standard : Option –: Not available Note: The grounding rings are provided to PTFE Lining, which material is 316 stainless steel and gasket material is EPDM rubber. EJL-140D PU Lining FEP PTFE - - - - - - - - GF630/LF620 GF632/LF622 Table 8. Specification Code for LF620/LF622 converters Model Specification Code Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 L F 6 2 Electromagnetic flowmeter converter 0 Combined (Integral) type 2 Separate (Remote) type Purpose A Standard F cFMus class I, Division 2 approved Shape A Standard type with case Converter mounting fitting A None C Panel, Accessory for wall mounting (BNP material: SUS304) E Accessory for pipe installation (BNP material: SUS304) Digital input/output 2 Digital output points 2 (DO1+DO2) +Digital input point 1 (DI) Current output and Communication function(Note1) 1 Current output + HART communication 2 PROFIBUS communication 3 Current output + Modbus (RS485) communication LF622 type – – – – Power supply(Note2) 100Vac-240Vac, 50/60Hz 24Vdc 110Vdc Instruction manual English 1 2 3 F Code explanation: LF620 type : Standard : Option –: Not available Note 1: When Modbus communication is provided, digital output points 1(DO1) and digital output points(DO2), digital input point 1(DI), HART communication cannot be used. When PROFIBUS communication is provided, current output(4-20mA) and HART communication cannot be used. Check Table 9 for the details. Note 2: Select 110Vdc for test report inspected under the condition of 110Vdc. Table 9. Communication function and output selection table Selection of Function Code Selected (10th digit) Communication 1 HART 2 PROFIBUS 3 Modbus Code explanation: Availability of outputs 4-20mAdc DO1 DO2 DI X X X (Note) :Available X:Not Available Note :When digital output 1 function and Modbus communication function are used at one time, TG (signal ground) of the Modbus communication function cannot be connected (2 line connection). 17 GF630/LF620 GF632/LF622 Table 10. Specification Code (Exciting Cable and Signal Cable for Separate type only) Model Specification Code 1 2 3 4 5 6 7 8 A C C Description Dedicated preformed cable Nominal cross-sectional area of Exciting cable (Note 1) 1.25 mm² 2 mm² Nominal cross-sectional area of Signal cable (Note 2) 0.75 mm² A B A 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 2 2 3 3 4 4 5 6 1 2 3 4 5 6 7 8 9 0 5 0 5 0 5 0 5 0 0 Cable length 1m 2m 3m 4m 5m From 1 to 10 meters (3.3 to 32.8 feet), 6m cable can be ordered in 1 meter increments. 7m 8m 9m 10 m 15 m 20 m 25 m 30 m From 10 to 50 meters (32.8 to 164 feet), 35 m cable can be ordered in 5 meters increments 40 m 45 m 50 m 60 m From 50 to 300 meters (164 to 984 feet), cable can be ordered in 10 meters increments. 300 m 3 0 0 Notes: 1. Exciting cable is a 3-wire chloroprene sheathed cable. For a nominal cross-sectional area of 1.25 mm², the overall diameter will be 12 mm (15/32 inch): for 2 mm², 13 mm(1/2 inch). 2. Signal cable is a 2-wire shielded chloroprene sheathed cable with a nominal cross-sectional area of 0.75 mm² and an overall diameter of 12 mm (15/32 inch). 3.Relation between exciting cable length and its nominal cross-sectional area and overall diameter is as follows. Exciting cable length Nominal cross-sectional area 1.25 mm² 12 mm 210 to 300 m 2 mm² 13 mm ISO9001 and ISO14001 certified. Misuse of this product can result in damages to property or human injury. Read related manuals carefully before using this product. EJL-140D Overall diameter 1 to 200 m Specifications are subject to change without notice. Printed in Japan 2011-5 (TDOC) © TOSHIBA Corporation 2011 All Rights Reserved.
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