Energy 64 (2014) 707e718 Contents lists available at ScienceDirect Energy journal homepage: www.elsevier.com/locate/energy Experimental study on compound HCCI (homogenous charge compression ignition) combustion fueled with gasoline and diesel blends Xingcai Lu*, Yong Qian, Zheng Yang, Dong Han, Jibin Ji, Xiaoxin Zhou, Zhen Huang Key Lab. for Power Machinery and Engineering of M. O. E., Shanghai Jiao Tong University, 200240 Shanghai, PR China a r t i c l e i n f o a b s t r a c t Article history: Received 29 May 2013 Received in revised form 10 September 2013 Accepted 20 October 2013 Available online 21 November 2013 Because the energy crisis and environmental pollution are significant concern, a next-generation combustion mode for internal combustion engines that can simultaneously reduce exhaust emissions and substantially improve thermal efficiency has attracted increasing attention. In the last two decades, diesel-fueled HCCI (homogenous charge compression ignition) combustion has been widely researched. It has been determined that diesel HCCI combustion has the potential to improve NOx and soot emissions at low-to-medium loads; however, it suffers from higher HC (hydrocarbon)/CO (carbon monoxide) emissions, narrow operating ranges, and uncontrollable ignition timing and combustion rates due to low volatility and high ignitability. For this reason, 30%e50% (v/v, briefly G30, G40, and G50) gasoline/diesel fuel blends are used in a novel technology of a compound HCCI combustion mode, in which port fuel injection and in-cylinder direct injection are combined. The combustion and emission characteristics of the compound HCCI combustion using blend fuels are investigated on a single-cylinder engine. The effect of the gasoline volume in the blends, the premixed ratio, and the overall fuel supply rate on compound HCCI combustion are initially evaluated, and the effects of the intake air boost on G30 compound HCCI combustion is also investigated. The experimental results indicate that the maximum heat release rate, maximum in-cylinder pressure, and NOx emissions of G40 and G50 compound HCCI combustion significantly increase when compared to that of G30 compound HCCI combustion. Moreover, it is determined that the intake air boost has great potential to reduce the NOx and soot emissions of compound HCCI combustion simultaneously. CO and HC emissions of optimized G30 compound HCCI combustion with/without boost are relatively higher compared to that of traditional DICI (direct injection compression ignition) combustion. The NOx and soot emissions of optimized G30 compound HCCI combustion with intake air boost are far lower than those of the DICI diesel engine. Specifically, the NOx emissions can be maintained within 100 ppm, and the soot emissions are below 10% at the full load ranges. Ó 2013 Elsevier Ltd. All rights reserved. Keywords: Compound homogenous charge compression ignition Gasoline/diesel blend Two-stage fuel supply Intake air boost Combustion 1. Introduction Since Onishi et al. [1] and Noguchi et al. [2] proposed the HCCI (homogenous charge compression ignition) concept in the early 1980’s, many researchers worldwide have conducted detailed investigations and acquired a deep understanding of this novel combustion model over the last two decades [3]. HCCI combustion is considered to be the most promising clean combustion method with high efficiency that will be able to meet future emissions * Corresponding author. No. 800, Dongchuan Road, School of Mechanical & Power Engineering, Shanghai Jiaotong University, Shanghai 200140, PR China. Tel.: þ86 21 34206039; fax: þ86 21 34205949. E-mail address: [email protected] (X. Lu). 0360-5442/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.energy.2013.10.068 regulations [4]. However, the ignition timing and heat release process of HCCI combustion is difficult to control. Therefore, a novel compound HCCI combustion strategy is developed, which solves the combustion control problem while retaining the advantages of pure HCCI combustion. Currently, two types of compound HCCI combustion are proposed: compound HCCI combustion based on mode transitions [5] and compound HCCI combustion based on mixture stratification [6]. For HCCI combustion fueled with gasoline-like fuels, which have a lower boiling point and higher octane number, a homogenous mixture may be obtained before autoignition regardless of port fuel injection or in-cylinder direct injection; thus, the major obstacle for its combustion control is to depress the combustion rate at larger engine loads. Until now, the traditional strategy, such as internal with/without external exhaust gas recirculation, could not match 708 X. Lu et al. / Energy 64 (2014) 707e718 the need for full load HCCI combustion, and therefore compound HCCI combustion based on mode transitions may be the optimal choice. Compound HCCI combustion based on mode transitions means that the engine operates in a traditional SI (spark ignition) mode at cold start, idle and high load conditions and switches to HCCI mode at low and medium loads [7,8]. Tian et al. obtained steady switching processes from the HCCI to SI (spark ignition) mode within 10 engine cycles, but the smooth transition process from the SI to HCCI mode is still difficult to obtain [9]. In addition, Zhang et al. confirmed that switching from HCCI to SI operation is less problematic than switching from SI to HCCI [10]. For HCCI combustion using diesel fuel, which has a high cetane number and high viscosity, the major problem is the preparation of a homogenous mixture during the short ignition delay [11]. To resolve this problem, a compound HCCI combustion based on mixture stratification, including a multi-pulse injection scheme [12], internal with/without external EGR (exhaust gas recirculation) [13], low temperature combustion with higher EGR rate [14], and a PFI (port fuel injection) of gasoline fuel combined with in-cylinder direct injection of diesel or biodiesel fuel [15], is used to control the in-cylinder mixture distribution and combustion process. Occasionally, this combustion mode is also called as SCCI (stratified charge compression ignition) [16]. In fact, stratification includes the inhomogeneity distribution of temperature, mixture concentration, and fuel composition during the overall combustion history [17]. Kumano et al. [18] confirmed that charge inhomogeneity has the potential to prolong the combustion duration. Richter et al. [19] also demonstrated that charge inhomogeneity has a modest effect on the combustion process. Yu et al. [20] determined that temperature inhomogeneity has a clear effect on ignition timing, and Dec et al. [21] concluded that thermal stratification over the bulk gases is an effective method for controlling the maximum pressure rising rate. According to the abovementioned studies, it is widely accepted that SCCI combustion is an effective method for the control of combustion phasing and can expand the operating range to high loads [22]. However, there are still various challenges for SCCI combustion. One important issue among these challenges is the preparation of stratified mixtures because the formation of stratified mixture can be influenced by many factors, such as turbulence and heat transfer. Lu et al. developed a novel combustion strategy by combining the concepts of compound HCCI combustion and fuel design and injection management [23]. This combustion technology focuses on the adjustment of fuel physicalechemical properties, the development of fuel injection strategies, and incorporation of the advantages of traditional DICI (direct injection compression ignition), HCCI and SCCI combustion strategies. In this combustion strategy, the fuel composition can be modulated in real time, and the combustion phasing and heat release rate can be controlled [24]. Ma et al. indicated that this compound HCCI combustion mode fueled with PRF (primary reference fuels) can achieve the full load while maintaining low emissions and high efficiency [25]. However, primary reference fuels cannot be directly used in commercial engines. Since the invention of the engine, gasoline and diesel fuels, which are products refined from crude petroleum oil, are two basic fuels that have been widely supplied as the main fuels for internal combustion engines. Gasoline has high volatility and low ignitability while diesel fuel has high ignitability and low volatility, which is better suited for self-ignition. For these reasons, a gasoline/diesel fuel blend, known as dieseline, was proposed to be used in traditional and advanced combustion modes to improve thermal efficiency and emissions. Zhong et al. [26] conducted a study combining the properties of gasoline and diesel using a single-cylinder HCCI engine equipped with port fuel injection and either NVO (negative valve overlap) or intake charge heating. Weall et al. [27] researched the PPCI (partially premixed compression ignition) combustion fueled with a 50% gasoline/diesel blend. Han et al. [28,29] experimentally demonstrated the potential of using blends of diesel and gasoline to simultaneously reduce nitrogen oxides and soot emissions in the premixed LTC (low-temperature combustion) modes. Won et al. [30] reported the experimental results of a single-cylinder diesel engine running with PPCI using gasoline/diesel blends. The results demonstrated that the engine could run on such blends with extremely low smoke and low nitrogen oxide emissions at speeds of up to 4000 r/min, IMEP (indicated mean effective pressures) of up to 10 bar with an injection pressure of only 400 bar. Zhang et al. [31] confirmed that the ease of ignition and difficulty of the vaporization of diesel fuel made it imperfect for PPCI combustion; however, the gasoline/diesel blend fuels have the potential to simultaneously reduce emissions by more than 95% with dieseline fueled PPCI combustion. However, the penalty is a slightly increased noise level and a lower indicated efficiency, which is decreased from 40% to 38.5% [32]. Turner et al. [33] found that the gasoline/diesel blend provides a few unexpected benefits to the expansion of the operating window and the reduction of hydrocarbon emissions in HCCI engines; these benefits include an extended low misfire limit, increased engine stability, reduced peak cylinder pressures and reduced emissions within the entire HCCI operating window. Park et al. [34] investigated the effects of gasolineediesel blends on the fuel properties, droplet atomization, combustion performance, and exhaust emission in a four-cylinder diesel engine. The results determined that the blending of gasoline caused a decrease in droplet size by increasing the small droplets and decreasing the large droplets as the surface tension decreased with the additional gasoline fuel, thereby inducing an increase in droplet instability. However, the gasoline blending resulted in an extension of the ignition delay and the formation of a more homogeneous mixture. These combustion characteristics caused the simultaneous reduction of ISNOx and ISsoot. However, the ISHC (indicated specific hydrocarbon) and ISCO (indicated specific carbon monoxide) emissions were slightly increased. Valentino et al. [35] evaluated the effects of gasoline/diesel fuel blends on performance and engine-out emissions by attempting to deliver the entire amount of fuel before the ignition. By taking advantage of the higher resistance of G40 to auto-ignition, it was possible to extend the range in which a partial premixed combustion was achieved. The longer ignition delay and improved mixing before combustion created more advanced injection timings, which possibly reduced smoke and nitrogen oxide emissions. The joint effect of higher resistance to auto-ignition and a higher volatility of the gasoline improved the emissions of the blends compared to the neat diesel fuel, with a low penalty on fuel consumption. For the gasoline/diesel blend fuel, several studies have focused on traditional direct injection compression ignition combustion, homogenous charge compression ignition combustion, and low temperature combustion modes; investigations have rarely been conducted on compound HCCI combustion. Due to the acceptable mixture formation characteristics and moderate ignition characteristics of gasoline/diesel blends, a two-stage fuel supplying strategy, a port fuel injection combined with in-cylinder direct injection, was used in this study. The mixture formation timescale and ignition delay can be controlled both macroscopically and locally in the combustion chamber using the mixture and component stratifications; therefore, high efficiency and low emissions are achieved in wide operating ranges. To this target, different blends of gasoline and diesel (G30, G40, and G50) are used in compound HCCI combustion, which are realized through fuel port injection combined with in-cylinder direct injection. The effects of X. Lu et al. / Energy 64 (2014) 707e718 Table 1 Engine specification. Bore Stroke Displacement Combustion chamber Compression ratio Needle Open Pressure Intake valve open Intake valve close Exhaust valve open Exhaust valve close a 709 Table 2 Fuel properties. 98 mm 105 mm 0.792 L u type 18.5 19 MPa 344 CA ATDCa 128 CA BTDC 114 CA ATDC 348 CA BTDC Density (g/ml @ 298 K) Lower heat value (MJ/kg) Cetane number Research octane number T90 C Viscosity (mm2/s @40 C) Latent heat of vaporization (kJ/kg) Sulfur (mass %) Diesel Gasoline 0.834 42.9 56 e 350 3.410 260 <0.005 0.746 44.1 e 97 180 0.585 340 <0.005 TDC in this study is referred to be the combustion Top Dead Center. the gasoline volume, the premixed ratio, and the total fuel quantity on the combustion and emissions characteristics of compound HCCI combustion fueled by diesel and gasoline blends are investigated. Moreover, the potential of the intake air boost to broaden the operational range of compound HCCI combustion is studied. Last, the authors compared the emission levels of the G30 traditional DICI combustion mode and compound HCCI with/without an intake boost for an original diesel engine. It is possible that an optimal strategy to solve the NOx-soot trade-off relationship for dieseline compound HCCI combustion under full load operating ranges can be determined. 2. Experimental apparatus and procedure The experiment was conducted on a single-cylinder, direct-injection and four-stroke naturally aspirated diesel engine. The main engine specifications are listed in Table 1. Fig. 1 shows the schematic of the experimental setup. A port fuel injection system was employed to supply a part of fuel into the intake manifold to form the homogeneous charge. The injector of this system was mounted approximately 0.45 m upstream from the intake valve, with an injection pressure of 11 MPa and port fuel injection timing of 340 CA BTDC. Another injector with a cone angle of 154 was used to inject fuel directly into the cylinder. The DI (direct injection) timing can be held constant by maintaining the fuel supply advance angle at 9 CA BTDC. To adjust the intake air pressure, an intake air boost system was designed for the engine. Therefore, the test engine can operate in both the naturally aspirated and intake boost modes. Blends of gasoline and diesel were used in this study. The fuel properties of commercial gasoline and diesel are listed in Table 2. The in-cylinder gas pressure was measured by a pressure transducer (Kistler model 6125B). The charge output from this transducer was converted to an amplified voltage using an amplifier (Kistler model 5015A) and recorded at a 0.25 CA resolution. The in-cylinder gas pressure is averaged from 50 consecutive cycles for each operating point, and the heat release rate, bulk gas temperature, and indicated mean effective pressure are calculated from a zero-dimension combustion model based on cylinder pressure [36]. The exhaust gas composition of the CO, UHC (unburned hydrocarbon), and NOx emissions were measured by a gas analyzer (AVL Digas 4000). The smoke opacity was measured by a smoke meter (AVL 439 Opacimeter). The measured parameters and their accuracy are summarized in Table 3. For all data presented, 0 CA is defined as the TDC (top dead center) at the compression stroke. To ensure the repeatability and comparability of the measurements for the operating conditions, the temperatures of the intake air, lubricant oil and coolant water were held constant during the experiments. The engine speed was maintained at 1800 rpm. 3. Definition of the combustion parameters To investigate the combustion and emissions characteristics of compound HCCI combustion fueled with gasoline/diesel blends, several basic combustion parameters are defined as follows: the ignition timing of compound HCCI combustion is defined as the crank angle position at which 10% of the fuel is burned, which is Fig. 1. Schematic of experimental setup. 710 X. Lu et al. / Energy 64 (2014) 707e718 Table 3 Accuracies of the measurements. Measured parameters Unit Measurement range Accuracy Engine speed Engine torque Cylinder pressure Intake pressure Intake air temperature Exhaust gas temperature Coolant temperature Lubricant oil temperature CO emissions HC emissions NOx emissions Soot emissions Fuel consumption r/min Nm MPa kPa C C C C % ppm ppm % kg/h 0e10,000 0e200 0e25 0e500 0e200 0e800 0e150 0e150 0e4.0 0e10,000 0e4000 0e100 0e20 1 0.1 0.0005 0.5 0.1 1 0.1 0.1 0.01 1 1 1 0.01 also referred to as CA10 and the CA50, another key parameter used to assess the combustion phasing, is defined as the crank angle position at which 50% of the fuel is burned. The burn duration of the combustion is defined as the crank angle interval between 10% and 90% of the mass fraction burned [37]. The gasoline and diesel blends used in this test are denoted as G30, G40, and G50, indicating that there is 30%, 40%, and 50% gasoline by volume in the blended fuel, respectively. The total fuel consumption per cycle, which is the sum of the premixed and directly injected fuel amounts, and the intake air pressure are denoted as b and Pin, respectively. In this paper, the premixed ratio rp is defined as the ratio of the energy of the premixed fuel QPI to the total energy Q. The premixed ratio can be calculated using the following formula: mPI Hu;PI Q Rp ¼ PI ¼ Q mPI Hu;PI þ mDI Hu;DI where mPI and mD represent the mass consumption rate of the premixed and directly injected fuels, respectively. Hu;PI and Hu;DI are lower heating values of the premixed and directly injected fuels, respectively. Fig. 3. Effect of premixed ratio on the maximum pressure and maximum massaveraged temperature of dieseline compound HCCI combustion. 4. Experimental results and discussion 4.1. Effects of the premixed ratio on the combustion and emissions characteristics of dieseline compound HCCI combustion In this section, the total fuel consumption per cycle is maintained at 29.63 mg/cycle in the naturally aspirated operation, and the effects of the premixed ratio on the combustion and emissions characteristics of compound HCCI combustion using different blends are investigated. Fig. 2 shows the HRR (heat release rate) and in-cylinder gas pressure of dieseline compound HCCI combustion. Fig. 2a shows the effects of the premixed ratio on G30 compound HCCI Fig. 2. Effect of the premixed ratio and gasoline volume on the in-cylinder gas pressure and the heat release rate of dieseline compound HCCI combustion. X. Lu et al. / Energy 64 (2014) 707e718 Fig. 4. Effect of the premixed ratio on the maximum pressure rising rate of dieseline compound HCCI combustion. combustion characteristics, and Fig. 2b illustrates the effects of the gasoline volume in blends while maintaining the same premixed ratio on the combustion characteristics. In Fig. 2a, similar to our previous research [38,39], the heat release rate of compound HCCI combustion is shown to exhibit a three-stage combustion process containing a LTR (low temperature reaction), a HTR (high temperature reaction) of the premixed fuel and diffusive combustion of the directly injected fuel. Additionally, it can be observed that with an increase in Rp, the peak values of the heat release rate of the LTR and 711 HTR increase while the peak value of the heat release rate of the diffusive combustion decreases. In Fig. 2b, with an increase in the gasoline volume in the blended mixtures, the ignition timing of the low temperature combustion is gradually delayed and the peak value of the LTR is reduced. This trend is due to the diesel fuel, which possibly reacts and releases heat during the low temperature ranges decreases as the gasoline volume increases. Moreover, it can be found from Fig. 2b that the peak points of the high temperature reaction and maximum gas pressures of G40 and G50 are larger compared to those of G30. This result is because both G40 and G50 have the excellent ability to form a homogenous mixture before the high temperature combustion occurs. Lastly, it is observed that the ignition of the high temperature combustion for G40 is comparable to that of G30 but is larger compared to that of G50. Fig. 3 presents the effect of the premixed ratio on the maximum pressure and maximum mass-averaged temperature of dieseline compound HCCI combustion. From Fig. 3 to Fig. 5, six premixed ratios (0, 0.23, 0.375, 0.5, 0.625, and 0.75) were selected and compared for three blends. In Fig. 3, it can be determined that with an increase in Rp, the maximum pressure and maximum massaveraged temperature initially decrease and then increase. In addition, it can be observed from the figures that the maximum incylinder pressure and in-cylinder mean gas temperature of G40 compound HCCI combustion clearly increase and are significantly higher compared to those of the other two blends’ combustion events. Furthermore, the maximum in-cylinder mean gas temperature of traditional DICI combustion events (Rp ¼ 0) are higher than those for compound HCCI combustion regardless of the premixed ratios. Fig. 5. Effect of the premixed ratio on emission characteristics of dieseline compound HCCI combustion. 712 X. Lu et al. / Energy 64 (2014) 707e718 Fig. 8. Effects of total fuel consumption per cycle on the maximum pressure and maximum mass-averaged temperature of dieseline compound HCCI combustion. Fig. 6. Effect of total fuel consumption per cycle on the heat release rate of G30 compound HCCI combustion. Fig. 4 displays the effect of the premixed ratio on the maximum pressure rising rate of dieseline compound HCCI combustion. It is observed that the macro tendency of the maximum pressure rising rate versus the premixed ratio is similar to those of the maximum pressure and the maximum mass-averaged temperature. However, for larger premixed ratios, for example, larger than 0.4, the maximum pressure rising rate of G40 compound HCCI combustion is significantly higher compared to that of G30 and G50 combustion. This trend may be attributable to the higher combustion rate of G40 but with a similar ignition timing when compared to G30. For G50 compound HCCI combustion, the ignition occurred after Fig. 7. Effects of total fuel consumption per cycle on the combustion phasing and burn duration of dieseline compound HCCI combustion. the top dead center, and the main combustion process was completed during the expansion stroke. Therefore, the maximum gas pressure, maximum mass-averaged temperature, and maximum pressure rising rate of G40 compound HCCI combustion are highest when compared to those of G30 and G50 compound HCCI combustion. In fact, with an increased premixed ratio, the proportion of the diffusive combustion gradually decreases while the proportion of HCCI combustion increases. Therefore, the combustion characteristics of dieseline compound HCCI combustion gradually transitions from DICI-based combustion to HCCI-based combustion. That is, at a low premixed ratio, compound HCCI combustion is dominated by diffusive combustion, and several combustion parameters, such as the maximum pressure, maximum mass-averaged temperature and maximum pressure rising rate, are determined by the fuel/air equivalence ratio of the directly injected fuel. In this condition, with an increased premixed ratio, the fuel/air equivalence ratio of the directly injected fuel decreases, and the maximum pressure, maximum mass-averaged temperature and maximum pressure rising rate gradually decrease. However, as the premixed ratio increases, HCCI combustion begins to hold a dominant position over compound HCCI combustion, and the combustion parameters are determined by the fuel/air equivalence ratio of the premixed fuel. In this condition, the increased fuel/air equivalence ratio of the premixed fuel leads to an increased maximum pressure, maximum mass-averaged temperature and maximum pressure rising rate. Fig. 9. Effect of total fuel consumption per cycle on the maximum pressure rising rate of dieseline compound HCCI combustion. X. Lu et al. / Energy 64 (2014) 707e718 713 Fig. 10. Effects of total fuel consumption per cycle on the emission characteristics of dieseline compound HCCI combustion. Fig. 5 shows the effects of the premixed ratio on the emissions characteristics of compound HCCI combustion. It can be observed that with an increased premixed ratio, the CO, HC and soot emissions initially increase and then decrease, while the NOx emissions decrease monotonically for each tested fuel. These phenomena can also be attributed to changes in the combustion characteristics. In generally, the overall combustion event of compound HCCI combustion consists of premixed combustion of port injected fuels and diffusion combustion of directly injected fuels, as shown in Fig. 1. Specifically, at low premixed ratios, diffusive combustion plays a vital role; thus, CO and HC emissions are at a low level, which is a feature of the DICI combustion mode. When the premixed ratio increases, premixed fuel/air mixture concentrations before autoignition increase correspondingly, then the overall combustion event is dominated by HCCI combustion. Therefore, the CO and HC emissions start to increase while the NOx emissions decrease. For soot emissions, low-temperature and high-temperature reactions of the premixed fuel consumed amount of oxygen before the directly fuel injection. Thus, it reduces the in-cylinder oxygen concentration and elevates the in-cylinder mixture temperature, similar to the effects of the internal EGR, which contributes to soot formation. Therefore, soot emissions increase when the premixed ratio initially increases. A further increased premixed ratio allows the premixed fuel to burn completely, and the CO and HC emissions of the HCCI combustion can be improved. The decreasing tendency of soot emissions at this time is most likely due to the higher proportion of HCCI combustion. When considering the effects of gasoline volume on emissions, it can be observed that the CO emissions of G40 with a premixed ratio larger than 0.6 are clearly lower than those of G30 and G50 (Fig. 5a). The CO emission level is mainly due to the incomplete oxidization. Thus, a higher combustion temperature (Fig. 3) will lead to lower CO emissions levels. In Fig. 5b, the HC emissions of G50 with a premixed ratio larger than 0.5 are significantly higher compared to other blend fuels. This trend may be due to the high volatility but low ignitability of gasoline in G50. Regarding the NOx emissions levels, it is observed that the gasoline volume has a negligible effect on the different premixed ratios, as shown in Fig. 5c. In Fig. 5d, the smoke opacity of G40 is slightly higher compared to that of G30 and G50 under the same conditions. The following explanations may help to understand this trend. The ignition timing of G40 is similar to G30 but its combustion (the maximum heat release rate) is larger compared to that of G30 and G50. Then, the shortly ignition delay allows the local rich fuel/air mixture to burn at a high speed. Thus, high smoke emissions are formed and released. 4.2. Effects of total fuel consumption per cycle on the combustion and emission characteristics of dieseline compound HCCI combustion In this section, the premixed ratio is fixed at 0.5 for the naturally aspirated operation, and the effects of the total fuel consumption per cycle on the combustion and emissions characteristics of compound HCCI combustion using different gasoline/diesel blends are studied. From Fig. 6 to Fig. 10, four total fuel consumptions (14.81 mg/cycle, 22.22 mg/cycle, 29.63 mg/cycle, and 37.04 mg/ cycle) were selected and compared for three blends at a premixed ratio of 0.5. Fig. 6 shows the effect of the total fuel consumption per cycle on the heat release rate of G30 compound HCCI combustion. It can be found that with an increase in the total fuel consumption per cycle, 714 X. Lu et al. / Energy 64 (2014) 707e718 Fig. 11. Effects of intake air pressure on the combustion parameters of G30 compound HCCI combustion. the peak values of the heat release rate of the LTR and HTR increase, and the ignitions of the LTR and HTR are advanced. For a fixed premixed ratio, the mixture concentration before the direct injection increases as the total fuel quantity increases; this trend improves the low temperature and high temperature reactions of the premixed homogenous mixtures. As shown in this figure, it can be observed that the initial heat release phasing of the directly injected fuels also advances as the total fuel increases. This result may be attributed to two facts, a strongly thermal atmosphere and a larger amount of directly injected fuel as the amount of total fuel increases. Fig. 7 illustrates the effect of the total fuel consumption per cycle on the combustion phasing and burn duration of dieseline compound HCCI combustion. It is evident that with an increase in the fuel flow rate, CA10 is significantly advanced. However, CA50 changes slightly compared to CA10. The reason for this phenomenon is that the increase in the total fuel consumption per cycle extends the burn duration of compound HCCI combustion, which retards the location of CA50. Fig. 8 displays the effects of the total fuel consumption per cycle on the maximum pressure and maximum mass-averaged temperature of dieseline compound HCCI combustion. The increased total fuel consumption per cycle brings additional energy into the cylinder, thus elevating the maximum pressure and mass-averaged temperature. Another point that can be observed is that the maximum in-cylinder pressure and averaged gas temperature of G30 and G40 are slightly larger compared to that of G50 in the 22.22 mg/cycle and 29.63 mg/cycle. However, at a total fuel rate of 37.04 mg/cycle, the maximum temperature and gas temperature of G30 are comparable to that of G50 but these parameters are clearly lower than that of G40. This result is because the ignition timing of G40 is comparable to that of G30, and both occur near the top dead center; the ignition timing of G50 is observed after the top dead center. Additionally, the combustion rate of G40 is slightly larger than that of G30 and G50. Fig. 9 displays the effect of the total fuel consumption per cycle on the maximum pressure rising rate of dieseline compound HCCI combustion. The maximum pressure rising rate is maintained at a relatively low level when the total fuel consumption per cycle is below 30 mg/cycle. However, once the total fuel consumption per cycle exceeds 30 mg/cycle, the maximum pressure rising rate increases remarkably. At a high total fuel consumption condition, premixed fuel/air mixture concentrations increase clearly, and the ignition of the premixed mixture occurs during the compression stroke. As result, the maximum pressure rising rate increases significantly. Fig. 10 demonstrates the effects of the total fuel consumption per cycle on the emissions characteristics of dieseline compound HCCI combustion. It can be observed that with an increase in the total fuel consumption condition, the CO emissions initially increase and then decrease, and the HC emissions decrease monotonically while the NOx and soot emissions increase gradually. The increasing trend of CO emissions when the total fuel consumption condition is below 25 mg/cycle is likely due to the incomplete HCCI combustion of the premixed G30 so that the conversion of CO-to-CO2 reaction does not occur [40]. X. Lu et al. / Energy 64 (2014) 707e718 715 Fig. 12. Effects of intake air pressure on combustion phasing and the burn duration of G30 compound HCCI combustion. 4.3. Effects of intake air pressure on the combustion and emission characteristics of G30 compound HCCI combustion This section discusses the effects of the intake air pressure on the combustion and emissions characteristics of G30 compound HCCI combustion, where the total fuel consumption per cycle is maintained at 37.04 mg/cycle. Six different values of intake air pressure are chosen in this study, which are 100 kPa, 110 kPa, 120 kPa, 130 kPa, 140 kPa and 150 kPa. Fig. 11 indicates the effects of the intake air pressure on the combustion parameters of G30 compound HCCI combustion, such as the maximum pressure rising rate, the maximum mass-averaged temperature and the gross value of the indicated mean effective pressure (IMEP-gross). The intake air boost can significantly reduce the maximum pressure rising rate when the premixed ratio is above 0.4, as shown in Fig. 11(a). This result occurs because with an increase in the intake air pressure, the fuel/air mixture in the cylinder is leaner, and the HCCI combustion rate gradually decreases. With an increase in the intake air pressure, the IMEP-gross initially decreases and then increases while the maximum mass-averaged temperature initially decreases rapidly and then gradually, as shown in Fig. 11(b) and (c). As mentioned above, the entire combustion can be divided into the HCCI combustion of premixed fuel and the diffusive combustion of the directly injected fuel. However, the effects of the intake air boost on these two parts of combustion are different. For the HCCI combustion of premixed fuel, the intake air boost reduces the concentration of the homogenous fuel/air charge. Therefore, incomplete HCCI combustion may occur and the IMEP-gross can likely be decreased. In contrast, the intake air boost can elevate the O2 concentration, which may promote the ignition and combustion of the directly injected fuel. Hence, the ignition timing of the diffusive combustion can be advanced, and the IMEP-gross can likely be improved. The decrease in the maximum mass-averaged temperature is attributed to a higher volumetric heat capacity when the intake air boost is used. However, the distinct variation of the descending rate may be influenced by the different effects of the boost. Fig. 12 presents the effects of the intake air pressure on the combustion phase and burn duration of G30 compound HCCI combustion. With increased intake air pressure, CA10 and CA50 are retarded and then advanced, as observed in Fig. 12(a) and (b). The burn duration is progressively shortened when the boost intensity grows, as shown in Fig. 12(c). Fig. 13 shows the effects of the intake air pressure on the emissions characteristics of G30 compound HCCI combustion. Compared to natural aspiration, the CO emissions are higher with the use of the intake air boost when the premixed ratio is above 0.5, as shown in Fig. 13(a). However, once the intake air boost is used, the CO emissions remain almost unchanged in the case of the fixed premixed ratio. It appears that the boost intensity has minimal effects on the CO emissions. The HC emissions are also maintained at the same level with varied intake pressures, as shown in Fig. 13(b). Regardless of the premixed ratio, the NOx emissions clearly decrease at first and then increase slightly while the soot emissions decrease monotonically with an increase in the intake air pressure, as shown in Fig. 13(c) and (d). Therefore, the intake air boost shows great potential to simultaneously reduce the NOx and soot emissions of compound HCCI combustion while maintaining the low level of CO and HC emissions. 4.4. Optimization of G30 compound HCCI combustion This section demonstrates the results of the G30 compound HCCI combustion when the operating parameters are optimized. Specifically, for G30 compound HCCI combustion without intake air 716 X. Lu et al. / Energy 64 (2014) 707e718 Fig. 13. Effects of intake air pressure on the emission characteristics of G30 compound HCCI combustion. boost, the optimal premixed ratio for the lowest NOx emissions is selected. While, for the G30 compound HCCI combustion with intake boost, the optimal premixed ratio at G30 without boost is selected at each fuel supplying rate, and the intake charge pressure is changed so as to obtain the lowest NOx emissions. Fig. 14 presents the various emissions of G30 compound HCCI combustion without the intake air boost under the optimal Rp, as well as the emissions of G30 compound HCCI combustion with boost under the optimal Pin. Additionally, Fig. 14 provides the results of G30 DICI combustion and diesel DICI combustion of the prototype engine for comparison. It is evident that both G30 DICI combustion and G30 compound HCCI combustion with/without boost can achieve the full load of the prototype engine, as shown in Fig. 14. The level of CO and HC emissions for G30 and diesel DICI combustion is quite low at the full load ranges. However, the CO and HC emissions of the optimized G30 compound HCCI combustion with/without boost are relatively higher compared to that of the prototype engine in Fig. 14(a) and (b). Furthermore, the CO emissions of the optimized G30 compound HCCI combustion with/ without boost initially increase and then decrease with an increase in the engine load. Furthermore, the HC emissions of G30 compound HCCI combustion without boost decrease rapidly and then remain approximately constant with an increase in the engine load, and the HC emissions of G30 compound HCCI combustion with boost decrease slightly. Compared to the prototype engine, the G30 DICI combustion can greatly reduce soot emissions, but the level of NOx emissions remains nearly the same, as shown in Fig. 14(c) and (d). However, the optimized G30 compound HCCI combustion without boost can significantly reduce NOx emissions, but the level of soot emissions is similar to that of the prototype engine. That is, neither of the combustion methods can achieve the goal of reducing NOx and soot emissions simultaneously. For the optimized G30 compound HCCI combustion with intake air boost, NOx and soot emissions are far lower than for the prototype engine. Specifically, the NOx emissions can be maintained within 100 ppm, and the soot emissions below 10% at the full load ranges. 5. Conclusions This study is dedicated to the fundamental research of the combustion and emissions characteristics of compound HCCI combustion fueled with gasoline and diesel blended fuel. Moreover, this study attempts to investigate the potential of compound HCCI combustion to achieve clean combustion at full load ranges with the application of the intake air boost. Some conclusions can be drawn as follows: (1) Dieseline compound HCCI combustion exhibits a three-stage combustion process. With an increase in the premixed ratio, the peak values of the heat release rate of the LTR and HTR increase while the peak value of the heat release rate of diffusive combustion decreases. The maximum pressure, mass-averaged temperature and pressure rising rate initially X. Lu et al. / Energy 64 (2014) 707e718 717 Fig. 14. Comparison of emissions of G30 compound HCCI combustion with/without intake air boost with diesel/G30 DICI combustion. decrease and then increase. The CO, HC and soot emissions increase at first and then decrease while the NOx emissions decrease monotonically. (2) With an increase in the total fuel consumption per cycle, the peak values of the heat release rate of LTR and HTR increase, and the initial timing of LTR and HTR advances; CA10 and CA50 advance, and the burn duration prolongs; the maximum pressure and mass-averaged temperature gradually rise; the CO emissions increase at first and then decrease; and the HC emissions decrease monotonically while the NOx and soot emissions increase gradually. (3) The effects of the intake air boost on G30 compound HCCI combustion can also be separated into two parts: in the low boost intensity condition, the dilution and inhibition effects of the boost on the HCCI combustion occupies the dominant position of the entire compound combustion; in the higher boost intensity condition, the promotional effect of the boost on diffusive combustion plays a primary role. Therefore, the intake air boost can reduce the maximum pressure rising rate and the maximum mass-averaged temperature. Moreover, with an increase in the intake air pressure, CA10 and CA50 are initially retarded and then advanced while the burn duration is progressively shortened. The intake air boost has great potential to simultaneously reduce the NOx and soot emissions of compound HCCI combustion while maintaining the original CO and HC emission levels. (4) Both G30 DICI combustion and G30 compound HCCI combustion with/without boost can achieve the full load of the prototype engine. The CO and HC emissions of the optimized G30 compound HCCI combustion with/without boost are relatively higher compared to that of the prototype engine. Compared to the prototype engine, G30 DICI combustion can greatly reduce soot emissions but the NOx emission level is quite similar. However, optimized G30 compound HCCI combustion without boost can significantly reduce NOx emissions but the level of soot emissions is similar to that of the prototype engine. Neither of the combustion methods could achieve the goal of reducing the NOx and soot emissions simultaneously. For the optimized G30 HCCI combustion with intake air boost, the NOx and soot emissions are far lower than for the prototype engine. Specifically, the NOx emissions could be maintained within 100 ppm, and the soot emissions are below 10% at the full load ranges. Ultra-low NOx and smoke emissions are obtained of dieseline compound HCCI combustion using intake charge boost. However, there have many works to be further conducted in the future. For example, the combustion and emission characteristics of dieseline advanced combustion process with boosting and exhaust gas recirculation, the optimized gasoline volume in blends for different advanced combustion modes, numerical simulation to reveal the in-cylinder fuel/air mixture formation and distribution, ignition mechanism, and emissions formation and evolution process, and exploring the optimal control strategies for dieseline combustion under high engine load (IMEP larger than 2 MPa). Acknowledgments This work was supported by the National Natural Science Foundation of China (Grant No. 51176116) and National Basic Research Program of China (Grant No. 2013CB228405). 718 X. Lu et al. / Energy 64 (2014) 707e718 References [1] Onishi S, Jo SH, Shoda K, Jo DP, Kato S. Active thermo-atmosphere combustion (ATAC)ea new combustion process for internal combustion engines. SAE Paper 790501, 1979. [2] Noguchi M, Tanaka Y, Takeuchi Y. A study on gasoline engine combustion by observation of intermediate reactive products during combustion. SAE Paper 790840, 1979. [3] Zhao Fuquan, Asmus Thomas N, Assanis Dennis N, Dec John E, Eng James A, Najt Paul M. Homogeneous charge compression ignition (HCCI) engines: key research and development issues. Warrendale, PA: Society of Automotive Engineers; 2003. [4] Lu XC, Han D, Huang Z. Fuel design and management for the control of advanced compression-ignition combustion modes. Prog Energ Combust Sci 2011;37:741e83. [5] Santoso H, Matthews J, Cheng W. Managing SI/HCCI dual-Mode engine operation. SAE Paper 2005-01-0162, 2005. [6] Lu XC, Ji LB, Ma JJ, Zhou XX, Huang Z. Combustion characteristics and influential factors of isooctane active-thermal atmosphere combustion assisted by two-stage reaction of n-heptane. Combust Flame 2011;158: 203e16. [7] Milovanovic N, Blundell D, Gedge S, Turner J. SI-HCCI-SI mode transition at different engine operating Conditions. SAE Paper 2005-01-0156, 2005. [8] Koopmans L, Ström H, Lundgren S, Backlund O. Demonstrating a SI-HCCI-SI mode change on a volvo 5-cylinder electronic valve control engine. SAE Paper 2003-01-0753, 2003. [9] Tian G, Wang Z, Ge Q, Wang J, Shuai S. Mode switch of SI-HCCI combustion on a GDI Engine. SAE Paper 2007-01-0195, 2007. [10] Zhang Y, Xie H, Zhao H. Investigation of SI-HCCI hybrid combustion and control strategies for combustion mode switching in a four-stroke gasoline engine. Combust Sci Technol 2009;181:782e99. [11] Ganesh D, Nagarajan G. Homogeneous charge compression ignition (HCCI) combustion of diesel fuel with external mixture formation. Energy 2010;35: 148e57. [12] Pottker S, Eckert P, Delebinski T, Baumgarten C, Oehlert K, Merker GP, et al. Investigations of HCCI combustion using multi-stage direct-injection with synthetic fuels. SAE Paper 2004-01-2949, 2004. [13] Shi L, Cui Y, Deng KY, Peng HY, Chen YY. Study of low emission homogeneous charge compression ignition (HCCI) engine using combined internal and external exhaust gas recirculation (EGR). Energy 2006;31: 2665e76. [14] Feng HQ, Zheng ZQ, yao MF, Cheng G, Wang MY, Wang X. Effects of exhaust gas recirculation on low temperature combustion using wide distillation range diesel. Energy 2013;51:291e6. [15] Soloiu V, Duggan M, Harp S, Vlcek B, Williams D. PFI (port fuel injection) of nbutanol and direct injection of biodiesel to attain LTC (low-temperature combustion) for low-emissions idling in a compression engine. Energy 2013;52:143e54. [16] Han D, Lu XC, Ma JJ, Ji LB, Huang C, Huang Z. Influence of fuel supply timing and mixture preparation on the characteristics of stratified charge compression ignition combustion with n-heptane fuel. Combust Sci Technol 2009;181: 1327e44. [17] Dec JE, Sjöberg M. Isolating the effects of fuel chemistry on combustion phasing in an HCCI engine and the potential of fuel stratification for ignition control. SAE Paper 2004-01-0557, 2004. [18] Kumano K, Iida N. Analysis of the effect of charge inhomogeneity on HCCI combustion by chemiluminescence measurement. SAE Paper 2004-01-0192, 2004. [19] Richter M, Engström J, Franke A, Aldén M, Hultqvist A, Johansson B. The influence of charge inhomogeneity on the HCCI combustion process. SAE Paper 2000-01-2868, 2000. [20] Yu R, Bai XS. Effect of turbulence and initial temperature inhomogeneity on homogeneous charge compression ignition combustion. SAE Paper 2006-013318, 2006. [21] Dec JE, Hwang W, Sjöberg M. An investigation of thermal stratification in HCCI engines using chemiluminescence imaging. SAE Paper 2006-01-1518, 2005. [22] Viggiano Annarita, Magi Vinicio. An investigation on the performance of partially stratified charge CI ethanol engines. SAE Paper 2011-01-0837, 2011. [23] Lu XC, Shen YT, Zhang YB, Zhou XX, Ji LB, Yang Z, et al. Controlled three-stage heat release of stratified charge compression ignition (SCCI) combustion with a two-stage primary reference fuel supply. Fuel 2011;90:2026e38. [24] Lu XC, Zhou XX, Ji LB, Yang Z, Han D, Huang C, et al. Experimental studies on the dual-fuel sequential combustion and emission simulation. Energy 2013;51:358e73. [25] Ma JJ, Lu XC, Ji LB, Huang Z. Evaluation of SCCI potentials in comparison to HCCI and conventional DICI combustion using n-heptane. Energ Fuel 2008;22: 954e60. [26] Zhong S, Wyszynski M, Megaritis A, Yap D, Xu H. Experimental investigation into HCCI combustion using gasoline and diesel blended fuels. SAE Paper 2005-01-3733, 2005. [27] Weall A, Collings N. Investigation into partially premixed combustion in a light-duty multi-cylinder diesel engine fuelled with a mixture of gasoline and diesel. SAE Paper 2007-01-4058, 2007. [28] Han D, Ickes AM, Bohac SV, Huang Z, Assanis DN. Premixed low-temperature combustion of blends of diesel and gasoline in a high speed compression ignition engine. Proc Combust Inst 2011;33:3039e46. [29] Han D, Ickes AM, Assanis DN, Huang Z, Bohac SV. Attainment and load extension of high-efficiency premixed low-temperature combustion with dieseline in a compression ignition engine. Energ Fuel 2010;24:3517e25. [30] Won HW, Pitsch H, Tait N, Kalghatgi G. Some effects of gasoline and diesel mixtures on partially premixed combustion and comparison with the practical fuels gasoline and diesel in a compression ignition engine. Proc Inst Mech Eng Part D J Automobile Eng 2012;226:1259e70. [31] Zhang F, Xu H, Zeraati-Rezaei S, Kalghatgi G, Shuai S. Combustion and emission characteristics of a PPCI engine fuelled with dieseline. SAE Paper 201201-1138, 2012. [32] Zhang F, Xu H, Zhang J, Tian G, Kalghatgi G. Investigation into light duty dieseline fuelled partially-premixed compression ignition engine. SAE Paper 2011-01-1411, 2011. [33] Turner D, Tian G, Xu H, Wyszynski M, Theodoridis E. An experimental study of dieseline combustion in a direct injection engine. SAE Paper 2009-01-1101, 2009. [34] Park SH, Youn IM, Lim Y, Lee CS. Influence of the mixture of gasoline and diesel fuels on droplet atomization, combustion, and exhaust emission characteristics in a compression ignition engine. Fuel Proces Technol 2013;106: 392e401. [35] Valentino G, Corcione FE, Iannuzzi SE. Effects of gasolineediesel and nbutanolediesel blends on performance and emissions of an automotive direct-injection diesel engine. Int J Engine Res 2012;13:199e215. [36] Heywood JB. Internal combustion engine fundamentals. New York: McGrawHill Book Company; 1988. [37] Zhao H. HCCI and CAI engines for the automotive industry. Cambridge, UK: Woodhead Publishing Limited; 2007. [38] Ji LB, Lu XC, Ma JJ, Huang C, Han D, Huang Z. Experimental study on influencing factors of iso-octane thermo-atmosphere combustion in a dual-fuel stratified charge compression ignition (SCCI) engine. Energ Fuel 2009;23: 2405e12. [39] Ma JJ, Lu XC, Ji LB, Huang Z. An experimental study of HCCI-DI combustion and emissions in a diesel engine with dual fuel. Int J Therm Sci 2008;47:1235e42. [40] Sjöberg M, Dec JE. Combined effects of fuel-type and engine speed on intake temperature requirements and completeness of bulk gas reactions in an HCCI engine. SAE Paper 2003-01-3173, 2003.
© Copyright 2026 Paperzz