Liquid Handling Application Note LHA-021 Automated Gravimetric Performance Evaluation Option ® for the MultiPROBE II and MultiPROBE II HT By Patricia Ahrweiler Ph.D., Peng Li, and Ami Bilimoria, Packard BioScience Company, Downers Grove, Illinois Abstract FDA guidelines require periodic verification of precision and accuracy performance of automated liquid handling instruments. Spectrophotometric methods are common but require calibration curves for measurement of pipetting accuracy with dye solutions. Gravimetric analysis is the verification technique of choice but when performed manually can involve tedious and error-prone vial handling and data collection. To better meet the needs of the automated laboratory, an integrated accessory kit for Packard Instrument Company’s MultiPROBE II and MultiPROBE II HT was developed for gravimetric determination of pipetting precision and accuracy on these two instruments. The kit includes a user-friendly, error-minimizing WinPREP program with an interactive user-interface for recording key information about the run. The data report meets FDA documentation standards. An integrated Mettler SAG285/L balance on the MultiPROBE II deck, automated data collection, evaporation-reducing humidity chamber, and automated report generation all work to overcome previous difficulties in using gravimetric analysis for precision and accuracy verifications. Introduction A critical need for an automated gravimetric performance evaluation test for the MultiPROBE II and MultiPROBE II HT for in-house and customer use prompted the development of a user-friendly, automated test that also meets FDA documentation standards. The product development team identified the following user-friendliness and FDA documentation standards as targets for a “Gravimetric Performance Evaluation Option” accessory kit (P/N 7601822, 110 V; P/N 7601823, 220 V). Figure 1. A MultiPROBE II is shown that has a Mettler SAG285/L balance and humidity chamber placed on the liquid handler deck. The balance pan is connected to a balance control touchpad and the MultiPROBE II computer by communication cables 800 Research Parkway Meriden, CT 06450 Tel: 203-639-2598 1-800-323-1891 Fax: 203-639-2172 Web site: http://www.packardbioscience.com E-mail: [email protected] Figure 2. WinPREP test outline for the Gravimetric Performance Evaluation Option using disposable tips User-friendliness Development Goals: • Easy installation of the Gravimetric Performance Evaluation Option on the MultiPROBE II or MultiPROBE II HT. • Can be used with fixed tips, VersaTips , and disposable tips. • Use of a low profile, five-place analytical balance with no risk of collision with the MultiPROBE automated pipetting arm on the MultiPROBE deck. • Draft isolation and evaporation control for the balance sample collection vessel to minimize sample evaporation contributions to weight data. • User-interface for quick entry of volumes to be tested, number of tips to be tested, and the number of data points to collect per tip. • Automated data collection and report generation by WinPREP. • Automatic display of the run report for easy printing by operator. • Graph of pipetting data for visual inspection of run. • Automatic emptying of sample collection vessel when full. FDA Report Documentation Criteria: • Automatic report file saving and file naming scheme to prevent overwriting of report files. • Date of run, operator ID, and other important details must appear on the report. • Run will not commence unless ALL information is entered in the user-interface screen, assuring appropriate information is recorded for each run. Page 2 • Automatic retrieval of the MultiPROBE serial number, WinPREP version, MultiPROBE model from WinPREP, and the date from the instrument computer. • Automatic data graphing and calculation of pipetting performance based on data collected. • Read-only report file preventing overwriting or editing of report details. Using the above criteria, a “Gravimetric Performance Evaluation Option” accessory kit for the MultiPROBE II was developed, meeting these requirements. This application note reports the salient features of this accessory that make it suitable for use in labs subject to FDA guidelines. The Gravimetric Performance Evaluation Option WinPREP test, user-interface, and report format are discussed. Materials and Methods A Mettler SAG285 balance (Mettler-Toledo, Columbus, OH) was selected for use in the “Gravimetric Performance Evaluation Option” accessory kit due to its precision (81 g capacity and 0.01 mg readability), low profile, and RS232 capability. A humidity chamber was developed for use with the balance. Mounting hardware was designed to place the SAG285 balance directly on the deck of the MultiPROBE II or MultiPROBE II HT using existing locator holes for labware holders. A user-interface was developed using Visual C++ (Microsoft, Seattle, WA). The accessory kit’s performance was tested on a MultiPROBE II using distilled, filtered water as system liquid. Dissolved air was eliminated from the system liquid immediately prior to the experiment by applying a vacuum to the system liquid bottle with stirring. Distilled and filtered water was used as the pipetted sample for precision and accuracy determinations. Results WinPREP Test for Automated Gravimetric Data Collection on the MultiPROBE II Installation of the Gravimetric Performance Evaluation Option on the MultiPROBE II is straightforward. The Mettler SAG285 mounted on a MultiPROBE II is shown in Figure 1, corresponding to the deckview in the WinPREP test. The humidity chamber assembly replaces the balance pan in plug and play fashion. The balance is then connected to the MultiPROBE computer via a RS232 cable and is ready to use. Placement of the wash station, reagent trough, and tip racks (if applicable) prepares the MultiPROBE II or MultiPROBE II HT for the run. The WinPREP test outline for the Balance Test Option using disposable tips is shown in Figure 2. Figure 3. WinPREP test features: • Labware definition for the Mettler SAG285/L balance displayed in the deck view of the test outline. • User-Interface screen to enter information about the run (see below). • Automatic volume checking of the humidity chamber collection vial is accomplished using liquid level sensing. • Humidity chamber vial is automatically emptied before a run or between tips during the run, with no intervention required from the operator. • Sample is aspirated from a reagent trough and dispensed directly onto the humidity chamber collection vial. • Tip wash before every transfer. • User Programs to communicate with the balance for automatic tare before each sample transfer and automatic sample weight data collection. • User Program to automatically generate a report in Microsoft Excel. User-Interface Screen Running the WinPREP test automatically displays a userinterface text box prompting the operator to enter important information describing the run details. The user-interface screen is shown in Figure 3. Grayed out boxes indicate the information is automatically read from data entered into WinPREP at installation of the instrument, or is read from the instrument computer, and is not accessible to change by the operator either in WinPREP or in the Balance Test. Hard-coded information (grayed out boxes) includes: • • • • Date of run MultiPROBE Model WinPREP Version MultiPROBE S/N User-interface text box prompting the operator to enter run details Information entered by the Operator (shown in white text boxes) includes: • • • • • • • Test Volumes (2 volumes can be tested per run) # Replicates per tip System Liquid type (Water, DMSO, etc.) Technician ID Tip Type (Fixed Tips, Disposable Tip/Size) Sample Type (description entered by operator) Density of Sample – weights are automatically converted into volumes on the report • Performance File (entered by operator for report – does not select for run) • Tips enabled for test (check boxes for each tip to enable/ disable) • Comment text box (any additional comments about the test) Leaving any of the text boxes blank (except the comment text box) will produce an error message prompting the operator to enter incomplete information in the specific box(es). Report Format A Microsoft Excel file of the raw data and performance calculations for each tip is automatically displayed following the completion of the balance test run. Clicking on a function box labeled “MPII Gravimetric Performance Evaluation Option” calculates inaccuracy and precision (%CV) for each tip and across all tips selected for the run, and generates the final report format. In addition to the performance results, the report lists all the information entered in the user-interface screen described above. A sample report with sample data collected on a MultiPROBE II is shown below in Figure 4. Page 3 Filenaming Scheme Running the Balance Test install disk creates a new folder under Packard\MultiPROBE\bin\Balance. Run reports are automatically stored in this folder with the filenaming scheme described below and shown in Figure 5. The filenaming scheme for Gravimetric Performance Evaluation Option run reports is “BAL-S/N-Vol1-Vol2-Run#”. • S/N is the serial number of the MultiPROBE II or MultiPROBE II HT used to run the test. • Vol1 and Vol2 refer to the first and second volumes the operator selects in the user interface screen immediately prior to starting a run. • “Run#” will automatically continue to increment upwards for each time a Balance Test is run on the same serial number MultiPROBE (II or HT). (Using Microsoft Explorer to display the date of the report will assist with locating previous reports generated on a specific date). This filenaming scheme eliminates the possibility a file will be overwritten since the “Run#” automatically increments upwards for each repeated run of the same volume combinations. A report file with a unique name is created and saved after each run automatically. Conclusion A Gravimetric Performance Evaluation Option for Packard Instrument Company’s MultiPROBE II and MultiPROBE II HT automated performance evaluation applications was developed to meet user-friendliness and FDA guidelines criteria. The Gravimetric Option is flexible for use with any combination of tip type(s), performance file(s), and volume(s). It also allows the use of pure solvents other than water and automatically converts weight data into volume information. Figure 4. FDA-compliant report generated post-run from the MultiPROBE II WinPREP Gravimetric Option This Gravimetric Option offers ease of installation and foolproof operation on the MultiPROBE II and MultiPROBE II HT, software user-friendliness, error-prone run information, report generation and filenaming schemes in accordance with FDA guidelines. The new accessory is now available for customers for use in their laboratories. Figure 5. Filenaming scheme for Gravimetric Performance Evaluation Option run reports Microsoft Excel and Visual C++ are registered trademarks of Microsoft Corporation in the United States and/or other countries. Unless otherwise indicated, all trademarks and registered trademarks are property of Packard BioScience Company or its subsidiaries in the United States and/or other countries. M4666 (M4666-00) 7/01 Printed in U.S.A. 2001 Packard BioScience Company. All rights reserved.
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