Pulley Analysis By: Aaron Ake Team 20 Wonder Factory A Instructor: Dr. David Trevas Submitted towards partial fulfillment of the requirements for – November 18, 2016 Department of Mechanical Engineering Northern Arizona University Flagstaff, AZ 86011 ________________________________ *The underline indicates the lead student for the experiment. INTRODUCTION Early civilizations dating back to 1500 BC are thought to be some of the first people to use pulleys. These early civilizations are thought to have used pulleys to lift large buckets of water [1]. Over time pulleys have evolved from single pulley systems to very large and complex systems used in modern day sailing and construction. For this analysis four separate yet functional pulley systems will be compared. The first being a single pulley. The single pulley is what is thought to be used by early civilizations. The second system is a moving pulley. The moving pulley is a simple configuration that has many uses, one such use is during vehicle recovery when using a snatch block. Third is a two-pulley system with one of the pulley floating and fourth system is a multiple pulley system sometimes called a block and tackle. Block and tackle setups are commonly used in construction and sailing. METHODS Analysis for the four different pulley systems will be calculated using free body diagrams, a separate diagram will be created for each system. These diagrams show how the force of an object pulling on the line effects the amount of force needed to move an object. There will be two assumptions made in the calculations for this analysis. One assumption that is being made is that there is no friction between the line and the pulleys. This assumption is being made because there are many types of materials used to make lines and pulleys. The second assumption is that the mass is being lifted in the air and not dragged on the ground. The following equations will be used to analyze the four systems. Equation 1 below is used to determine the tension in the lines going around the pulley and the final force needed to hold or lift the object. 𝑻= 𝑭 𝒏 Equation 1 Where: T = the tension in the line F = Force due to the mass being lifted by the pulley n = number of lines attached to the mass. For the block and tackle configuration this value is the number of wraps on the upper pulley The second equation used in this analysis is the equation for the mechanical advantage. Mechanical advantage is defined by how the supplied force is amplified by using a tool, mechanical device or system [2]. Equation 2 shown below is used to calculate the mechanical advantage of the system [3]. 𝑭 𝑴𝑨 = 𝑻 = 𝒏 Equation 2 Where: MA = systems mechanical advantage T = the tension in the line F = Force due to the mass being lifted by the pulley n = number of lines attached to the mass. For the block and tackle configuration this value is the number of wraps on the upper pulley The following figures were used as free body diagrams (FBD). These FBD’s are used to aid in calculating the forces needed to move an object attached to the specific system. Figure 1 - Single Fixed Pulley shows a single pulley with a single line. In Figure 3 - Double Pulley a double pulley with one of the pulleys moving is shown, this system also uses one pulley and one line. In Figure 4 – Block and Tackle a typical block and tackle configuration is shown. Figure 1 - Single Fixed Pulley [1] Figure 2 - Single Floating Pulley [1] Figure 3 - Double Pulley [1] Figure 4 – Block and Tackle [1] RESULTS For the four systems, a standard mass of 100kg was be used. Having this mass fixed will show the differences between the tensions in the lines, the force required to move the object as well as differences in mechanical advantage between the three systems. SINGLE FIXED PULLEY SYSTEM The single pulley system as shown in Figure 1 - Single Fixed Pulley utilizes a single pulley which is fixed and the line passes around over the pulley and is then pulled on to move or lift the object. The tension in the line is equal to the force exhibited by the object in this case is 981 N as shown in Table 1. This system is used for smaller and lighter objects where a small machine or a person is to lift the object. The mechanical advantage is 1:1, meaning to hold the object in place one would need to exert 981 N of force on opposite end of the line. If the object was being moved then a force over 981 N would then need to be applied. Table 1 - Single Fixed Pulley Tension mass (kg) 100 gravity (m/s^2) 9.81 Number of Lines (n) Tension (N) 1 981 Mechanical Advantage 1 SINGLE FLOATING PULLEY SYSTEM This single pulley system utilized a floating pulley as shown in Figure 2 where the mass is attached to the pulley, one end of the line is fixes and the other end is where the force is exerted to move the object. In this system, there are effectively two lines acting on the mass and there for the force of the object is divided equally between the two lines. To hold the mass still a force of 491 N would need to be applied. As Table 2 shows, the mechanical advantage has doubled when compared to the single fixed pulley to 2:1. This is due to the force of the mass being split between the two sides of the line. Table 2 - Single Floating Pulley Tension mass (kg) 100 gravity (m/s^2) 9.81 Number of Lines (n) Tension (N) 2 490.5 Mechanical Advantage 2 DOUBLE PULLEY The double pulley configuration works like a combination of both a single fixed pulley and a single floating pulley. The calculations for both the tension in the line and the mechanical advantage for the double pulley shown in Figure 3 are the same as the single float configuration and is shown in Table 3. Also, the amount of force needed to hold the object in place and to lift the object are the same as the single floating pulley. Table 3 Double Pulley Tension mass (kg) 100 gravity (m/s^2) 9.81 Number of Lines (n) Tension (N) Mechanical Advantage 2 490.5 2 BLOCK AND TACKLE The results for the block and tackle are shown in Table 4 below. This configuration is similar to the double pulley but has the ability to scale for large objects or to significantly reduce the amount of force required to move or hold an object. As seen the table, going from a two line (same as the double pulley) to a ten line block and tackle the forces are reduced approximately 80%. The mechanical advantage is increase from 2:1 to 10:1. Table 4 - Block and Tackle Tensions mass (kg) 100 100 100 100 100 gravity (m/s^2) 9.81 9.81 9.81 9.81 9.81 Number of Lines (n) Tension (N) Mechanical Advantage 2 4 6 8 10 490.5 245.25 163.5 122.625 98.1 2 4 6 8 10 CONCLUSIONS In conclusion, many different pulley configurations can be used to reduce the amount of force needed to move or hold an object in place. The amount of reduction is proportional to the number of pulleys used in the configuration. Block and tackle systems can be configured to the user’s requirements while keeping the space used by the system to a minimum. The double pulley configuration can also be configured to reduce the same force. The disadvantage of the different configurations of this system is the amount of space needed, as pulleys are added the overall length also increases. References [1] New World Encyclopedia, "Pulley," MediaWiki, [Online]. Available: http://www.newworldencyclopedia.org/entry/Pulley. [Accessed 15 November 2016]. [2] Wikipedia, "Mechanical Advantage," Wikimedia Foundation, Inc, 14 11 2016. [Online]. Available: https://en.wikipedia.org/wiki/Mechanical_advantage. [Accessed 16 November 2016]. [3] Wikipedia, "Pulley," Wikimedia Foundation, Inc., 10 November 2016. [Online]. Available: https://en.wikipedia.org/wiki/Pulley. [Accessed 15 November 2016].
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