Journal of Biomechanics 31 (1998) 1187—1192 Technical Note Finite element analysis of trabecular bone structure: a comparison of image-based meshing techniques D. Ulrich , B. van Rietbergen , H. Weinans, P. Rüegsegger * Institute for Biomedical Engineering, University of Zurich and Swiss Federal Institute of Technology of Zurich, Switzerland Department of Orthopaedics, Erasmus University Rotterdam, The Netherlands Received 4 December 1997; accepted 5 August 1998 Abstract In this study, we investigate if finite element (FE) analyses of human trabecular bone architecture based on 168 lm images can provide relevant information about the bone mechanical characteristics. Three human trabecular bone samples, one taken from the femoral head, one from the iliac crest, and one from the lumbar spine, were imaged with micro-computed tomography (micro-CT) using a 28 lm resolution. After reconstruction the resolution was coarsened to 168 lm. First, all reconstructions were thresholded and directly converted to FE-models built of hexahedral elements. For the coarser resolutions of two samples, this resulted in a loss of trabecular connections and a subsequent loss of stiffness. To reduce this effect, a tetrahedral element meshing based on the marching cubes algorithm, as well as a modified hexahedron meshing, which thresholds the image such that load carrying bone mass is preserved, were employed. For each sample elastic moduli and tissue Von Mises stresses of the three different 168 lm models were compared to those from the hexahedron 28 lm model. For one sample the hexahedron meshing at 168 lm produced excellent results. For the other two samples the results obtained from the hexahedral models at 168 lm resolution were poor. Considerably better results were attained for these samples when using the mass-compensated or tetrahedron meshing techniques. We conclude that the accuracy of the FE-models at 168 lm strongly depends on the bone morphology, in particular its trabecular thickness. A substantial loss of trabecular connections during the hexahedron meshing process indicates that poor FE results will be obtained. In this case the tetrahedron or mass-compensated hexahedron meshing techniques can reduce the loss of connections and produce better results than the plain hexahedron meshing techniques. 1998 Elsevier Science Ltd. All rights reserved. Keywords: Finite element analysis; Trabecular bone structure; Meshing; CT imaging; Mechanical properties 1. Introduction Recently, micro-finite element (FE) techniques based on high-resolution images (&50 lm resolution) have been introduced that allow modeling of trabecular bone structures in detail. Such images can be obtained from micro-CT scanning (Feldkamp et al., 1989; Rüegsegger et al., 1996) or serial sectioning (Odgaard and Linde, 1989). Meshing procedures have been developed to create complex FE-models in an automated way; the most commonly applied being the voxel conversion technique providing meshes with brick elements (Fyhrie and Hamid, 1993; Hollister et al., 1994; Van Rietbergen et al., 1995) and the marching cube algorithm providing meshes * Corresponding author. Tel.: 0041 1 632 45 98; fax: 0041 1 632 1214; e-mail: [email protected] with tetrahedral elements (Frey et al., 1994; Müller and Rüegsegger, 1995). It has been demonstrated that such models allow calculation of the tissue loading and the anisotropic elastic properties of trabecular bone regions (Hollister et al., 1994; Van Rietbergen et al., 1996; Ulrich et al., 1997a). However, presently no imaging methods exist to obtain images from human bones at that resolution in vivo. Recently, new three-dimensional CT and MR imaging techniques have been introduced that produce high-resolution images in vivo (Majumdar and Genant, 1997; Rüegsegger et al., 1994). Although the resolution of these images (170—300 lm) is not as good as that obtained from micro-imaging techniques, it is sufficient to visualize the trabecular network (Müller et al., 1994; Ulrich et al., 1997b). Using the earlier developed automated meshing techniques, such images could provide a basis for the generation of FE-models that represent the trabecular 0021-9290/98/$ — see front matter 1998 Elsevier Science Ltd. All rights reserved. PII: S 0 0 2 1 - 9 2 9 0 ( 9 8 ) 0 0 1 1 8 - 3 1188 D. Ulrich et al. / Journal of Biomechanics 31 (1998) 1187—1192 morphology of entire bones in vivo. Since, however, the voxel size of these images is substantially larger than that used in earlier models, it is not clear if the same meshing and FE-techniques can produce accurate results. The purpose of this study is to investigate the effect of image resolution and meshing techniques on the results from FE-analyses of trabecular architectures. We will investigate if FE-analyses based on images with a resolution of 168 lm, which is currently the highest available in vivo resolution, can yield relevant results about the mechanical characteristics of trabecular bone. 2. Methods Three human trabecular bone cubes (side length 4 mm) were used. Specimen 1 was taken from the femoral head, specimen 2 from the iliac crest, and specimen 3 from the lumbar spine. Sequential images of the bone samples were obtained with a micro-tomographic system at a resolution of 28 lm (Rüegsegger et al., 1996). The images were filtered and thresholded to obtain 3-D binary 28 lm reconstructions of the micro-architecture. The bone volume fractions (BV/TV) were found to be 26.3%, 16.0%, 9.18%, respectively. Furthermore, sample 1 (trabecular thickness 219 lm, trabecular spacing 712 lm) and sample 2 (trabecular thickness 120 lm, trabecular spacing 671 lm) showed a plate-like architecture, whereas sample 3 (trabecular thickness 127 lm, trabecular spacing 667 lm) showed a rod-like architecture. Using the binary 28 lm images, coarser gray-scale images with resolutions of 56, 84, 112, 140, and 168 lm were generated. For the 56 lm images sets of 2;2;2 voxels in 28 lm resolution images were condensed to new 56 lm voxels. Similarly, for the 84, 112, 140, and 168 lm images sets of 3;3;3, 4;4;4, 5;5;5, and 6;6;6 voxels, respectively, were condensed to new voxels. The gray-scale level of each new voxel in the coarser images was assigned corresponding to the number of 28 lm bone voxels comprised in the new voxel. FE-models were generated from the gray-scale images using three different meshing approaches. The first, referred to as hexahedron method employs a straightforward voxel conversion. With this method voxels with a grayscale value beyond a specified threshold level are converted to brick elements in a finite element model (Fig. 1, top). The threshold is chosen such that the best possible agreement between the BV/TV in the FE-model and that of the binary 28 lm image is obtained. FE-models were generated for all images from 28 to 168 lm (Table 1). For the coarser FE-models, this thresholding procedure caused a loss of trabecular connections which resulted in unconnected bone parts which were removed because they do not contribute to stiffness. This removal induced a decrease of the BV/TV which was considerable for the iliac crest and lumbar spine samples (Table 1). The second approach, referred to as a compensated hexahedron method, is a modification of the first meshing method. With this approach the threshold level is set such that the BV/TV of the model after removal of unconnected parts best agrees with that of the binary 28 lm image. Consequently, the threshold level with this method was lower than that for the models created with the first approach. This approach was applied only to the 168 lm images (Table 1). The third, more advanced, meshing approach, referred to as tetrahedral method, makes use of the marching cubes algorithm (Frey et al., 1994; Müller and Rüegsegger, 1995) to generate finite element models built of tetrahedron elements (Fig. 1, bottom). A smooth triangular bone surface is generated from the voxel gray-scale image by interpolating the nodes of the triangles depending on a specified threshold. A tetrahedron mesh is then generated which matches the interpolated triangle surface. The threshold is chosen such that the best agreement between the BV/TV of the resulting model and that of the binary 28 lm image is reached. The tetrahedron method was applied to all 168 lm images (Table 1). Since this method can model details which are smaller than the voxel size, few trabecular connections were lost after thresholding and consequently, the decrease of the BV/TV due to the removal of unconnected parts is small. Additionally, to validate the procedures, one tetrahedron model was created for the femoral head image with a 84 lm voxel size. The results from the 84 micron tetrahedron model were compared with the results from the 84 lm hexahedron model for the femoral head image. The FE-problems for the hexahedron models were solved with a special-purpose solver (Van Rietbergen et al., 1995). To solve the FE-problems for the tetrahedron models a commercial software package was used (Ansys 5.2, SAS IP) which implements an iterative solver. For all models, the element material properties were considered to be isotropic, linear elastic, and uniform with a tissue Young’s modulus of 10 GPa and a tissue Poisson’s ratio of 0.3. The orthotropic elastic properties (Young’s and shear moduli, Poison’s ratios) were derived from six FE-analyses per model (Van Rietbergen et al., 1996). Table 1 summarizes the BV/TV, number of elements, and the CPU time required to calculate the overall stiffness matrix (6 analyses) on a DECAlphaServer 8420 of all models. The accuracy of the elastic constants calculated from the coarser models was quantified by the average deviation from those calculated from the hexahedron 28 lm models, which are considered as reference models. The tissue Von Mises stresses were calculated at all element midpoints of each model for a uniaxial 1%-strain case. The tissue Von Mises stress distribution was characterized by its average and standard deviation. The accuracy of these values was quantified by calculating the deviation from those calculated from the reference models. D. Ulrich et al. / Journal of Biomechanics 31 (1998) 1187—1192 1189 Fig. 1. Finite element (FE) models of the femoral head specimen created at a voxel resolution of 84 lm (left) and 168 lm (right) using either the hexahedron meshing (top) or the tetrahedron meshing approach (bottom). Table 1 Summary of the models created with the hexahedron meshing, tetrahedron meshing and compensated hexahedron meshing. Numbers in brackets indicate the relative bone volume (BV/TV) after removal of unconnected parts Hexahedron method Specimen 1 (femoral head) BV/TV (%) C Elements CPU (min) Specimen 2 (iliac crest) BV/TV (%) C Elements CPU (min) Specimen 3 (lumbar spine) BV/TV (%) C Elements CPU (min) Compensated Tetrahedron hexahedron method method 168 lm 168 lm 28 lm 56 lm 84 lm 112 lm 140 lm 168 lm 26.3 (26.3) 770 419 410 26.4 (26.4) 98 661 58 26.4 (26.3) 29 200 14 26.3 (26.2) 12 283 4 26.3 (26.2) 6 424 1.5 26.2 (26.1) 3 626 1 26.2 (26.2) 3 626 1 26.3 (26.2) 46 922 111 16.0 (16.0) 478 293 272 16.1 (16.0) 60 121 39 16.2 (16.0) 17 877 9 16.1 (14.8) 6 882 8 16.1 (10.4) 2 547 2 16.2 (4.1) 569 0.3 20.1 (16.0) 2 209 1 15.8 (15.5) 37 035 84 9.18 (9.18) 272 182 236 9.26 (9.19) 34 568 59 9.15 (8.60) 9 520 13 9.05 (7.56) 3 524 5 9.20 (2.96) 552 1 9.11 (1.89) 209 0.2 13.8 (10.5) 1 451 3 9.15 (8.86) 22 780 41 This was the best-possible agreement of the BV/TV with the reference model; the BV/TV could not be regulated in smaller steps due to the large voxel size. 1190 D. Ulrich et al. / Journal of Biomechanics 31 (1998) 1187—1192 Table 2 Average deviations of stiffness moduli and tissue von Mises stress distribution characteristics from the reference values for the different finite element (FE) models at a 168 micron resolution. By using either the tetrahedron or the compensated hexahedron meshing the deviations are clearly less 168 lm Hexahedron meshing Specimen 1 (femoral head) Specimen 2 (iliac crest) Specimen 3 (lumbar spine) Moduli Degree of anisotropy Von Mises stress Moduli Degree of anisotropy Von Mises stress Moduli Degree of anisotropy Von Mises stress Compensated hexahedron meshing Tetrahedron meshing Average St. deviation !3% !4% !9% !12% !3% !4% !9% !12% !6% #9% !12% #4% Average St. deviation !84% #69% !83% #537% !14% #1% !27% !1% !40% !3% !38% !4% Average St. deviation !86% #18% !93% #1513% !8% !19% !26% !11% !41% #22% !46% !19% 3. Results The comparison of the results from the hexahedron and tetrahedron models at 84 lm resolution of the bone sample from the femoral head showed differences of 3% in the elastic properties, 1% in the average Von Mises tissue stress, and 22% in its standard deviation. The degree of anisotropy differed only 2% between the two models. From this comparison we conclude that the two meshing techniques yield almost the same results at higher resolutions. The elastic moduli and the average Von Mises stress calculated from the plain hexahedron models decreased with increasing voxel size (Fig. 2). For the specimen with the highest trabecular thickness and spacing (from the femoral head), however, only a minor decrease was found in the moduli (less than 3%) and in the average tissue stress (less than 9%) and its standard deviation (less than 12%). Also, the degree of anisotropy was underestimated by less than 3%. For the other two specimens (from the iliac crest and lumbar spine), moduli and average tissue stresses were close to the reference values for models with a voxel size of less than 56 lm for the one sample, and less than 84 lm for the other. For larger voxel sizes a continuous decrease was found. At a resolution of 168 lm, the moduli and average Von Mises stresses were severely underestimated by 86% and 93%, respectively. The standard deviations for the tissue stresses were very different from those calculated from the reference models and deviations in the degree of anisotropy were as large as 69%. It was found that the underestimation in the mechanical properties is correlated with the loss of load carrying bone mass due to thresholding (Fig. 2, Table 1). The results of the two specimens with lower trabecular thickness and spacing (from the iliac crest and lumbar spine) at a 168 lm resolution were clearly improved when using the compensated hexahedron or tetrahedron models (Table 2). Best results at 168 lm micron were obtained when using the compensated hexahedron models, for which the underestimation of the moduli and the average Von Mises stress was limited to 14% and 27%, respectively. The standard deviations of the Von Mises stresses differed less than 11% and deviations in the degree of anisotropy were limited to 19%. When using the tetrahedron method at a 168 lm resolution the moduli and average Von Mises stresses were underestimated by less than 41% and 46%, respectively, and the standard deviation of the Von Mises stresses was underestimated by less than 19%. Deviations in the degree of anisotropy were limited to 22%. 4. Discussion The results of this study indicate that the accuracy of FE-models based on images with a resolution of 168 lm is dependent on the trabecular bone structure. For one sample (femoral head with a trabecular thickness of 219$52 SD lm) the straightforward hexahedron model with a voxel size of 168 lm produces excellent results. For two other samples (iliac crest and lumbar spine with a trabecular thickness of &120$30 SD lm ), however, the 168 lm hexahedron modeling is not accurate. At a 168 lm resolution, considerably better results for these two samples are obtained, when using a mass-compensated hexahedron or a tetrahedron meshing technique, basically because both reduce the loss of trabecular D. Ulrich et al. / Journal of Biomechanics 31 (1998) 1187—1192 Fig. 2. Top: elastic stiffness range defined by the primary and tertiary Young’s moduli versus voxel size calculated from finite element (FE) models generated with the plain voxel-conversion meshing technique. Bottom: average von Mises tissue stress versus voxel size calculated from FE-models generated with the plain voxel-conversion meshing technique. connections. The elastic properties and tissue stresses calculated from these models are still lower than those calculated from the high-resolution models, but differences are less than 41% in the moduli, less than 22% in the degree of anisotropy, less than 46% in the average tissue stresses, and less than 19% in its standard deviation. The standard deviations of the two ‘critical’ samples were extremely overestimated when using the hexahedral meshing (Table 2) because of the scarce remaining structure with high stress concentrations. A clear disadvantage of the mass-compensated hexahedron method is that the loss of unconnected parts is compensated by thickening of the remaining structure. Although this approach worked well for the specimens used in the present study, it might not always provide 1191 accurate results e.g. if the bone micro-architecture is substantially changed due to the thickening of the remaining structure. The tetrahedron meshing method can model trabecular connections that are smaller than the voxel size of the images. For this reason, the loss of connectivity is less dramatic and the original geometry is better represented than with hexahedron elements. Another advantage of this meshing techniques is the fact that a smooth surface is generated (Fig. 1, bottom), thus providing a more accurate calculation of the bone tissue loading at the trabecular surface. The numerical requirements for the generation and solving of FE-models with this method, however, are much larger than those for the hexahedron models (Table 1). Some of the limitations of this study have to be discussed. First, only three bone samples were investigated in this study. These specimens, however, were chosen such that they represent trabecular bone with different morphologies and BV/TV. Second, bone marrow was not included in the models since, in an earlier study, bone marrow was found to influence the mechanical properties significantly only at strain rate 10 s\ (Carter and Hayes, 1977) and we assumed strain rate zero to study elastic bone properties. Third, linear elasticity was assumed in all models. This assumption is supported by earlier studies on the mechanical behavior of trabecular bone which have not revealed signs of nonlinear elasticity (Odgaard and Linde, 1991; Rohl et al., 1991). Fourth, constant tissue properties were chosen for all models although there can be local changes in the tissue properties. We aimed to study the variation in the image-based FE results due to the measurement of the trabecular bone microarchitecture exclusively. Therefore, in this study, we excluded the assessment of the variation in the tissue properties. Fifth, the images with the coarser resolutions were artificially generated from high-resolution images. The quality of real in vivo images would be lower than the one of the images used in this study because of bluring effects due to the finite size of the X-ray beam as well as the quantum noise due to the low X-ray dose which is required for in vivo measurements. The results found here thus represent an upper limit for the accuracy that can be obtained at a 168 lm resolution. However, it is expected that the resolution and consequently the quality of in vivo imaging will increase in the near future. In conclusion, our results indicate that the preferred meshing method for creating micro-FE models of trabecular architectures at a resolution of 168 lm depends on the trabecular morphology, in particular its trabecular thickness. The dilemma is that the trabecular thickness usually is not known since it cannot be accurately measured from images at this resolution. However, it is possible to evaluate the meshing technique before the actual FE analysis based on the percentage of unconnected trabecular tissue that is created during the 1192 D. Ulrich et al. / Journal of Biomechanics 31 (1998) 1187—1192 thresholding and meshing procedure. In situations where a plain hexahedron meshing technique results in a substantial loss of connected bone tissue, the tetrahedron or mass-compensated hexahedron method will yield more accurate results. The bone volume fraction, which is needed to define the appropriate threshold level for creating the model, can be measured accurately, even in vivo, from images created by calibrated pQCT scanners. Although the calculated mechanical properties can be inaccurate for certain bone morphologies, even when using advanced meshing techniques, the methods presented here provide mechanically relevant information which cannot be obtained from methods based on bone density measurements alone. 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